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Hyundai HX480A L Service Manual
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Hyundai HX480A L Service Manual

Crawler excavator
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HX480A L, HX520A L
CRAWLER EXCAVATOR
SERVICE MANUAL

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Summary of Contents for Hyundai HX480A L

  • Page 1 HX480A L, HX520A L CRAWLER EXCAVATOR SERVICE MANUAL...

  • Page 2: Table Of Contents

    Table of Content FOREWORD 1. Structure 2. How To Read The Service Manual 3. Conversion Table SECTION 1 GENERAL Group 1 Safety Hints Group 2 Specifications SECTION 2 STRUCTURE AND FUNCTION Group 1 Pump Device Group 2 Main Control Valve Group 3 Swing Device Group 4 Travel Device Group 5 Rcv Lever...
  • Page 3 Group 12 Anti-restart System Group 13 Self-diagnostic System Group 14 Engine Control System Group 15 Eppr Valve Group 16 Monitoring System Group 17 Fuel Warmer System SECTION 6 TROUBLESHOOTING Group 1 Before Troubleshooting Group 2 Hydraulic And Mechanical System Group 3 Electrical System 4.

  • Page 4: Foreword

    The specifications contained in this shop manual are subject to change at any time and without any advance notice. Contact your HYUNDAI distributor for the latest information. Find manuals at https://best-manuals.com...

  • Page 5: How To Read The Service Manual

    Revised edition mark(①②③…) Any additions, amendments or other changes will When a manual is revised, an edition mark is be sent to HYUNDAI distributors. recorded on the bottom outside corner of the Get the most up-to-date information before you pages.

  • Page 6: Conversion Table

    3. CONVERSION TABLE 3. CONVERSION TABLE Method of using the Conversion Table The Conversion Table in this section is provided to enable simple conversion of figures. For details of the method of using the Conversion Table, see the example given below. Example Example 1.
  • Page 7 Millimeters to inches Millimeters to inches 1 mm = 0.03937 in 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.669 0.709 0.748 0.787 0.827 0.866 0.906 0.945 0.984 1.024 1.063 1.102 1.142 1.181 1.220 1.260...
  • Page 8 Liter to U.S. Gallon Liter to U.S. Gallon 1ℓ = 0.2642 U.S.Gal 0.264 0.528 0.793 1.057 1.321 1.585 1.849 2.113 2.378 2.642 2.906 3.170 3.434 3.698 3.963 4.227 4.491 4.755 5.019 5.283 5.548 5.812 6.6076 6.340 6.604 6.869 7.133 7.397 7.661 7.925 8.189...
  • Page 9 kgf·m to to lbf lbf·ft ft 1 kgf·m = 7.233 lbf·ft 14.5 21.7 28.9 36.2 43.4 50.6 57.9 65.1 72.3 79.6 86.8 94.0 101.3 108.5 115.7 123.0 130.2 137.4 144.7 151.9 159.1 166.4 173.6 180.8 188.1 195.3 202.5 209.8 217.0 224.2 231.5 238.7...
  • Page 10 kgf/cm kgf/cm to to lbf/in lbf/in 1 kgf / cm = 14.2233 lbf / in 14.2 28.4 42.7 56.9 71.1 85.3 99.6 113.8 128.0 142.2 156.5 170.7 184.9 199.1 213.4 227.6 241.8 256.0 270.2 284.5 298.7 312.9 327.1 341.4 355.6 369.8 384.0 398.3...
  • Page 11 TEMPERATURE TEMPERATURE Fahrenheit-Centigrade Conversion. A simple way to convert a fahrenheit temperature reading into a centigrade temperature reading or vice verse is to enter the accompanying table in the center or boldface column of figures. These figures refer to the temperature in either Fahrenheit or Centigrade degrees. If it is desired to convert from Fahrenheit to Centigrade degrees, consider the center column as a table of Fahrenheit temperatures and read the corresponding Centigrade temperature in the column at the left.

  • Page 12: Section 1 General

    SECTION 1 GENERAL SECTION 1 GENERAL Group 1 Safety Hints -------------------------------------------------------------------------------------------------------- 1-1 Group 2 Specifications ----------------------------------------------------------------------------------------------------- 1-10...

  • Page 13: Group 1 Safety Hints

    SECTION 1 GENERAL SECTION 1 GENERAL GROUP 1 SAFETY HINTS GROUP 1 SAFETY HINTS FOLLOW SAFE PROCEDURE FOLLOW SAFE PROCEDURE Unsafe wor k practices are dangerous. Understand service procedure before doing work; Do not attempt shortcuts. WEAR PROTECTIVE CLOTHING WEAR PROTECTIVE CLOTHING Wear close fitting clothing and safety equipment appropriate to the job.
  • Page 14 PREPARE FOR EMERGENCIES PREPARE FOR EMERGENCIES Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. 13031GE04 PROTECT AGAINST FLYING DEBRIS PROTECT AGAINST FLYING DEBRIS Guard against injury from flying pieces of metal or debris;...
  • Page 15 KEEP RIDERS OFF EXCAVATOR KEEP RIDERS OFF EXCAVATOR Only allow the operator on the excavator. Keep riders off. Riders on excavator are subject to injury such as being struck by foreign objects and being thrown off the excavator. Riders also obstruct the operator's view resulting in the excavator being operated in an unsafe manner.
  • Page 16 SUPPORT MACHINE PROPERLY SUPPORT MACHINE PROPERLY Always lower the attachment or implement to the ground before you work on the machine. If you must work on a lifted machine or attachment, securely support the machine or attachment. Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under 13031GE10 continuous load.
  • Page 17 BEWARE OF EXHAUST FUMES BEWARE OF EXHAUST FUMES Prevent asphyxiation. Engine exhaust fumes can cause sickness or death. If you must operate in a building, be positive there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area.
  • Page 18 SERVICE MACHINE SAFELY SERVICE MACHINE SAFELY Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.
  • Page 19 AVOID HEATING NEAR PRESSURIZED AVOID HEATING NEAR PRESSURIZED FLUID LINES FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.
  • Page 20 PREVENT ACID BURNS PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2.
  • Page 21 DISPOSE OF FLUIDS PROPERLY DISPOSE OF FLUIDS PROPERLY Improperly disposing of fluids can harm the environment and ecology. Before draining any fluids, find out the proper way to dispose of waste from your local environmental agency. Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

  • Page 22: Group 2 Specifications

    GROUP 2 SPECIFICATIONS GROUP 2 SPECIFICATIONS 1. MAJOR COMPONENT 1. MAJOR COMPONENT Tool box DEF/AdBlue tank Fuel tank Hydraulic tank Main pump After treatment device Engine Charge air cooler Oil cooler Radiator Bucket Main control valve Tooth Turning joint Swing motor Counterweight Arm cylinder Boom...
  • Page 23 2. SPECIFICATIONS 2. SPECIFICATIONS 1) 1) HX480A L (1/4) HX480A L (1/4) I(I') B(L) 480A2SP02 Unit Specifi cation Boom 7.06 (23' 2") Description m (ft-in) 3.38 (11' 1") mm (in) Shoe 600 (24) 800 (32) Operating weight kg (lb) 50870 (112150)
  • Page 24 HX480A L (2/4) HX480A L (2/4) I(I') B(L) 480A2SP02 Unit Specifi cation Boom 7.06 (23' 2") Description m (ft-in) 2.90 (9' 6") 4.00 (13' 1") 2.55 (8' 4") mm (in) Shoe 600 (24) Operating weight kg (lb) 50850 (112100) 50920 (112260)
  • Page 25 HX480A L (3/4) HX480A L (3/4) I(I') B(L) 480A2SP02 Unit Specifi cation Boom 6.55 (21' 6") Description m (ft-in) 2.90 (9' 6") 2.55 (8' 4") mm (in) Shoe 600 (24) Operating weight kg (lb) 50680 (111730) 50510 (111360) Bucket capacity (SAE heaped), standard m³...
  • Page 26 HX480A L (4/4) HX480A L (4/4) I(I') B(L) 480A2SP02 Unit Specifi cation Boom 9.00 (29' 6") Description m (ft-in) 6.00 (19' 8") mm (in) Shoe 600 (24) Operating weight kg (lb) 51790 (114180) Bucket capacity (SAE heaped), standard m³ (yd³) 1.38 (1.8)
  • Page 27 2) 2) HX520A L (1/4) HX520A L (1/4) I(I') B(L) 520A2SP03 Unit Specifi cation Boom 7.06 (23' 2") Description m (ft-in) 3.38 (11' 1") mm (in) Shoe 600 (24) 800 (32) Operating weight kg (lb) 52900 (116620) 53950 (118940) Bucket capacity (SAE heaped), standard m³...
  • Page 28 HX520A L (2/4) HX520A L (2/4) I(I') B(L) 520A2SP03 Unit Specifi cation Boom 7.06 (23' 2") Description m (ft-in) 2.90 (9' 6") 4.00 (13' 1") 2.55 (8' 4") mm (in) Shoe 600 (24) Operating weight kg (lb) 52830 (116470) 52880 (116580) 52650 (116070) Bucket capacity (SAE heaped), standard m³...
  • Page 29 HX520A L (3/4) HX520A L (3/4) I(I') B(L) 520A2SP03 Unit Specifi cation Boom 6.55 (21' 6") Description m (ft-in) 2.90 (9' 6") 2.55 (8' 4") mm (in) Shoe 600 (24) Operating weight kg (lb) 52610 (115990) 52440 (115610) Bucket capacity (SAE heaped), standard m³...
  • Page 30 HX520A L (4/4) HX520A L (4/4) I(I') B(L) 520A2SP03 Unit Specifi cation Boom 9.00 (29' 6") Description m (ft-in) 6.00 (19' 8") mm (in) Shoe 600 (24) Operating weight kg (lb) 53450 (117840) Bucket capacity (SAE heaped), standard m³ (yd³) 1.38 (1.8) Overall length 14080 (46' 2")
  • Page 31 3. WORKING RANGE AND DIGGING FORCE 3. WORKING RANGE AND DIGGING FORCE 1) 1) HX480A L (1/2) HX480A L (1/2) 480A2SP05 Boom 7.06 (23' 2") Description m (ft-in) 2.55 (8' 4") 2.90 (9' 6") 3.38 (11' 1") 4.00 (13' 1") Max digging reach 11410 (37' 5")
  • Page 32 HX480A L (2/2) HX480A L (2/2) 480A2SP05 Boom 6.55 (21' 6") 9.00 (29' 6") Description m (ft-in) 2.90 (9' 6") 2.55 (8' 4") 6.00 (19' 8") Max digging reach 11130 (36' 6") 10870 (35' 8") 16110 (52' 10") Max digging reach on ground 10910 (35' 10")
  • Page 33 2) 2) HX520A L (1/2) HX520A L (1/2) 520A2SP06 Boom 7.06 (23' 2") Description m (ft-in) 2.55 (8' 4") 2.90 (9' 6") 3.38 (11' 1") 4.00 (13' 1") Max digging reach 11410 (37' 5") 11670 (38' 3") 12060 (39' 7") 12610 (41' 4") Max digging reach on ground 11170 (36' 8")
  • Page 34 HX520A L (2/2) HX520A L (2/2) 520A2SP06 Boom 6.55 (21' 6") 9.00 (29' 6") Description m (ft-in) 2.90 (9' 6") 2.55 (8' 4") 6.00 (19' 8") Max digging reach 11130 (36' 6") 10870 (35' 8") 16110 (52' 10") Max digging reach on ground 10890 (35' 9") 10610 (34' 10") 15940 (52' 4")
  • Page 35 4. WEIGHT 4. WEIGHT HX480A L HX520A L Item Upperstructure assembly ·Main frame weld assembly 4,334 9,555 4,334 9,555 ·Engine assembly 1,896 1,896 ·Aftertreatment assembly ·Main pump assembly ·Main control valve assembly ·Swing motor assembly 1,499 1,499 ·Hydraulic oil tank WA ·Fuel tank WA...
  • Page 36 The difference between the weight of a work tool attachment must be subtracted. Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 37 The difference between the weight of a work tool attachment must be subtracted. Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 38 The difference between the weight of a work tool attachment must be subtracted. Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 39 The difference between the weight of a work tool attachment must be subtracted. Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 40 The difference between the weight of a work tool attachment must be subtracted. Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools Consult with your local Hyundai dealer regarding the lifting capacities for specific work tools and attachments.
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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