1. Manuals
  2. Brands
  3. GENTRON Manuals
  4. Portable Generator
  5. GG12000
  6. Owner's manual

GENTRON GG12000 Owner's Manual

12,000 watt portable generator
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
1-888-896-6881
www.jdna.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the GG12000 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for GENTRON GG12000

Summary of Contents for GENTRON GG12000

  • Page 1 1-888-896-6881 www.jdna.com...
  • Page 2 12000W Generator Topic Page Limitations and Exclusions n i l Battery Assembly Operation Spark Plug Service Inspection, Cleaning, Maintenance and Storage Installation Compliance Speci fications t s i altitude kit altitude kit...
  • Page 3 JD North America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for 2 years or 300 hours whichever comes first (1-year parts and labor and following 1 year parts only) from the date of purchase.
  • Page 4 12000W Generator JD North America JD North America...

  • Page 5: Limitations And Exclusions

    12000W Limitations and exclusions This Limited Warranty shall not apply to: 1. Bent or broken crankshaft or resultant damage caused by vibration related to a bent or broken crankshaft. Also, damage caused by loose engine mounting bolts or improper or imbalanced accessories or blades mounted to the crankshaft. 2.

  • Page 6: Safety Guidelines - Definitions

    Owner’s Manual Safety Guidelines - Definitions This manual contai ns important informati on t hat you need to know and understa nd in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this informa tion.

  • Page 7: General Precautions

    12000W Generator General Precautions W A R N IN G ! FA IL U R E T O F O L L O W T H E S E IN S T R U C T IO N S C A N R E S U LT IN S E V E R E IN J U R Y O R D E AT H .
  • Page 8 • F • • • • • •...
  • Page 9 12000W Generator General Precautions (cont’d) Work Area Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. Keep bystanders, children, and visitors away while operating a generator.
  • Page 10 Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...
  • Page 11 12000W Generator General Precautions (cont’d) Personal Safety (cont’d) Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.
  • Page 12 • • •...
  • Page 13 12000W Generator General Precautions (contíd) Installation (contíd) If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. The generator weighs 220lbs (approx). Two or more people should assist when moving or lifting this product.
  • Page 14 • • • • • • • • •...
  • Page 15 12000W Generator General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps (@ full load) Cord Lengths 0 ft.- 50 ft.
  • Page 17 12000W Generator Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the accessory with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 800.894.1179 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include:...

  • Page 18: Operation

    Owner’s Manual Operation Control Panel Choke lever Handle Battery Oil plug Air filter Recoil Start NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE.
  • Page 19 12000W Generator Operat ion (cont’d) Starting 1. Turn the engine switch to t he “RUN” positio n. The engine switch enables and disables the ignition system. STOP: To stop the engine RUN: To run the engine START: To Start the engine 2.
  • Page 20 Owner’s Manual Operatio n (cont’d) Starting 4. Operate the Recoil Start: Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. St ar t er G r i p Pulling the starter grip operates the recoil start to crank the engine Operate the Electric start: Push and hold the engine switch on the “START”...
  • Page 22 Owner’s Manual Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

  • Page 23: Spark Plug Service

    12000W Generator Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC we recommend our OEM spark plug. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.

  • Page 24: Inspection, Cleaning, And Maintenance

    Owner’s Manual Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.

  • Page 25: Fuel Sediment Cup Cleaning

    12000W Generator Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1.
  • Page 26 Owner’s Manual Maintenance Guide Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the areas is well ventilated. •...

  • Page 27: Air Cleaner Service

    12000W Generator Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfuncion, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. WARNING! Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion.
  • Page 28 Owner’s Manual...
  • Page 29 12000W Generator Transporting/Storage...
  • Page 30 • • • • •...
  • Page 31 12000W Generator Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.
  • Page 32 12000W Generator Compliance You should get a certificate of EPA while you purchased this product.
  • Page 33 Model GG12000 120V/240 AC @ 75/37.5 A 60Hz 9,000 WATTS 12,000 WATTS (4) 120V AC outlets, (1) 120V AC twist-lock (1) 120/240V AC twist-lock outlet 459cc 10 hours(approx.) @ 1/2 load 227 lbs.

  • Page 34: Parts Listing

    PARTS LISTING...
  • Page 35 12000 W Generator Cylinder head system assy. Description APA Part No. JD Pa= = = r t No. HEAD COVER COMP. BOLT GG12000-A-01-JD JF240.1.1-4 GG12000-A-02-JD HEAD COVER WASHER COMP JF240.1.1-6 GG12000-A-03-JD WASHER COVER PACKING JF240.1.1-5 GG12000-A-04-JD HEAD COVER COMP JF240.1.3-1...

  • Page 36: Cylinder Barrel

    12000W Generator Cylinder barrel JD Part No. -B-01-JD GG12000 20.4-M6*16 HEX HEAD FLANGE BOLT (M6X 16) GG12000 -B-02-JD JF340.14.1 OIL LEVEL SWITCH ASSY 20.6-M10 GG12000 -B-03-JD FLANGE NUT (M10) GG12000 -B-04-JD HEX HEAD FLANGE BOLT (M6X 12) 20.4-M6*12 -B-05-JD JF460.2.1-1...
  • Page 37 12000W Generator Crankcase cover system assy. Description APA Part No. JD Part No. GG12000-C-01-JD DUCT COVER JF340.17.3 20.4-M8*35 GG12000-C-02-JD FLANGE BOLT (M8 X 35) GG12000-C-03-JD JF240.15-3B OIL SCALE GG12000-C-04-JD JF340.15-5 OIL SCALE SEAL RING 20.1-35*52*7 GG12000-C-05-JD OIL SEAL GG12000-C-06-JD JF340.15-2...
  • Page 38 12000W Generator Crankshaft system assy. Descript io n JD Part No. -D-01-JD 12000 JF460.4.2 CRANKSHAFT COMP.(Tapper shaft) -D-02-JD 12000 BALANCER WEIGHT JF460.4-2...
  • Page 39 12000W Generator Piston & Connecting Rod Assy. JD Pa= = = r t No. Descript io n GG12000-E-01-JD JF440.3-1C JF440.3-2C GG12000-E-02-JD GG12000-E-03-JD JF440.3-3C-1 GG12000-E-04-JD JF440.3-3C-2 GG12000-E-05-JD JF340.3-6 GG12000-E-06-JD JF440.3-5C GG12000-E-07-JD JF390.3-4 GG12000-E-08-JD JF420.3.1-1 JF340.3.1-2 GG12000-E-09-JD GG12000-E-10-JD JF340.3.1-3...
  • Page 40 12000W Generator Valve Train Assembly JD Part No. Descript io n JF168.1.2-17 GG12000-F-01-JD JF340.1.2-8 GG12000-F-02-JD JF340.1.2-9 GG12000-F-03-JD GG12000-F-04-JD JF340.1.2-7 GG12000-F-05-JD JF340.1.2-16 GG12000-F-06-JD JF340.1.2-14 GG12000-F-07-JD JF340.1.2-15 GG12000-F-08-JD JF460.5 EX. VALVE HELMET GG12000-F-09-JD JF340.1.2-13 GG12000-F-10-JD JF340.1.2-11 JF420.1.2-10 GG12000-F-11-JD GG12000-F-12-JD JF340.1.2-12 VALVE SPILT COLLAR GG12000-F-13-JD JF340.1.2-19...
  • Page 41 12000W Generator Recoil Starter Assy. JD Pa= = = r t No. Descript io n GG12000 -G-01-JD JF340.13.1 GG12000 -G-02-JD JF340.13.1-7 JF340.13.1-6 GG12000 -G-03-JD GG12000 -G-04-JD JF340.13.1-8 GG12000 -G-05-JD JF340.13.1-5 GG12000 -G-06-JD JF340.13.1-4 GG12000 -G-07-JD JF340.13.1-3 GG12000 -G-08-JD JF340.13.1-9 GG12000 -G-09-JD JF340.13.1.1...
  • Page 42 12000W Generator Fan Cover Assy. JD Part No. Descript io n GG12000 -H-01-JD JF420.12-1 GG12000 -H-02-JD 20.4-M6*12 GG12000 -H-03-JD JF440.13.2...
  • Page 43 1 00 0W Generator Carburetor Assy. Description JD Pa= = = r t No. APA Part No. GG 12000 -I-01-JD CARBURETOR ASSY. JF460.9.1D GG 12000 -I-02-JD JF340.9-3 CARBURETOR PAPER GASKET GG 12000 -I-03-JD JF340.9-1A CARBURETOR INSULATING PLATE GG 12000 -I-04-JD JF340.1-3 INTAKE PIPE GASKET...
  • Page 44 12000W Generator Flywheel Assy. JD Part No. Descript io n 12000-J-01-JD JF440.4.1 12000-J-02-JD JF168.4.2-2 JF340.12-1 12000-J-03-JD 12000-J-04-JD JF340.13-1 12000-J-05-JD JF240.4-1...

  • Page 45: Ignition System Assy

    12000W Generator Ignition System Assy. Descript io n JD Pa= = = r t No. 12000-K-01-JD NOISE SUPPERSSOR CAP ASSY JF340.10.2-1 12000-K-02-JD JF340.10.2-2 IGNITION COIL ASSY JF340.10.2-3 12000-K-03-JD STOP SWITCH CORD 12000-K-04-JD JF340.10-3 STOP SWITCH CORD HOLDER 12000-K-05-JD 20.4-M6*25 FLANGE BOLT (M6 X 25) 12000-K-06-JD JF340.12-4 CORD GROMMENT...
  • Page 46 12000W Generator Starter Motor Assy. APA Part No. Descript io n JD Part No. GG 12000 JF340.18-1 -L-01-JD JF340.18-2 GG 12000 -L-02JD SOLENOID GG 12000 -L-03-JD FLANGE BOLT (M8×35) 20.4-M8*35...
  • Page 47 12000W Generator Control Assy. JD Part No. Descript io n 12000-M-01-JD JF340.11.4 12000-M-02-JD JF440.11.4-1 JF340.11.4-3 12000-M-03-JD JF340.11.4-4 12000-M-04-JD 12000-M-05-JD 20.4-M6*12 12000-M-06-JD JF340.11.2-5A JF340.11.2-6 12000-M-07-JD 12000-M-08-JD JF340.11.2-7 12000-M-09-JD 20.6-M6 JF168.11.2-3 12000-M-10-JD 12000-M-11-JD JF340.11.2-4...
  • Page 48 12000W Generator Muffler Assy. Part No. APA Part No. Descript io n GG 12000 -N-01-JD 20.4-M8*16 FLANGE BOLT (M8 X 16) GG 12000 -N-02-JD 20.4-M6*12 FLANGE BOLT (M6 X 12) GG 12000 -N-03-JD JD6500.17.10.1.5-1 MUFFLER STAY COMP. GG 12000 -N-04-JD JD6500.17.10.1.5-2 MUFFLER PROTECTOR SEAL GG 12000 -N-05-JD...
  • Page 49 12000W Generator Air Cleaner JD Part No. Description APA Part No. GG 12000 -O-01-JD AIR CLEANER COVER COMP JF240.6.2-1 -O-02-JD AIR CLEANER ELEMENT GG 12000 JF240.6.2-2 -O-03-JD FLANGE NUT (M5) GG 12000 20.6-M5 GG 12000 JF240.6.2-4 -O-04-JD AIR CLEANER SEPARATOR GG 12000 -O-05-JD AIR CLEANER SEAL...
  • Page 50 12000W Generator Fuel Tank Assy. Descript io n JD Part No APA Part No. FUEL TANK CAP COMP. GG12000 -P-01-JD JD6500W-U.1.5-1.2 FUEL FILTER -P-02-JD JD6500W-U.1.5-1.1 GG12000 FUEL TANK COMP. GG12000 -P-03-JD JD10000W-U.1.5-1C FUEL TUBE GG12000 -P-04-JD JF168.8-1A FUEL SWITCH GG12000 -P-05-JD JF168.8-5...
  • Page 51 12000W Generator Control Box Assy. 13 14 Description JD Part No. APA Part No. -Q-01-JD CONTROL PANEL COMP. GG12000 HC001-MB GG12000 -Q-02-JD ENGINE SWITCH ASSY. 21.3.1-13 21.3.4-15 GG12000 -Q-03-JD DC 12V OUTPUT GG12000 21.3.16-2 -Q-04-JD HOURS METER 21.3.4-5 GG12000 -Q-05-JD 120V RECEPTACLE(Ru-22) 21.3.7-7...
  • Page 52 12 0 0 0W Generator Frame Comp Assy. Description APA Part No. JD Part No. GENERATOR FRAME GG12000 -R-01-JD JD6500.17.10.1-J109 CONTROL PANEL CASE GG12000 -R-02- JD 21.3.25-11...
  • Page 53 12000W Generator Generator 7 11 APA Part N JD Part No Description Qty. GG 12000 -S-01-JD STATOR COVER 7KW.25.3A GG 12000 8.5KW.25.02B -S-02-JD STATORASSY 5KW.25.2-8A GG 12000 -S-03-JD COOLING FAN 5KW.25.4A GG 12000 -S-04-JD BRUSH ASSY 20.4-M5*16*0.75 GG 12000 -S-05-JD TAPPING SCREW JF240.22-1 GG 12000...
  • Page 54 12000W Generator Generator APA Part No. JD Part No. Description GG 12000 -S-18-JD 20.4-M5*16*0.75 HEX.BOLT (M5 X 20) 2KW.25.5-1 GG 12000 -S-19-JD VOLT CHANGE TERMINAL BR-AC-W GG 12000 20.9-M5 -S-20-JD PLAIN WASHER (5mm)
  • Page 55 12000W Generator Wheel & Hand Assy. 10 11 Description APA Part N JD Part No Qty. -01-JD PIN SPLIT GG12000 JD6500.17.10.1-1 GG12000 JD6500.17.10.1-2 -T-02-JD WSHER PLAIN 10 inch wheel GG12000 -T-03-JD WHEEL JD6500.17.10.1-J109.1-1 GG12000 -T-04-JD BAFFLE GG12000 -T-05-JD JD6500.17.10.1-J109.1 SHAFT 20.4-M6*45...

Table of Contents