GENTRON GG10020C Owner's Manual
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GENTRON GG10020C Owner's Manual

10,000 watt portable generator
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Summary of Contents for GENTRON GG10020C

  • Page 1 1-888-896-6881 www.jdna.com...
  • Page 2 10000W Generator Topic Page n i l Battery Assembly Operation Spark Plug Service Inspection, Cleaning, Maintenance and Storage Installation Compliance Speci fications t s i...
  • Page 3 Gentron/UPC Gentron/UPC will repair or replace, at Gentron/UPC’s sole option, products or components which have failed within the warranty period. Service will be scheduled according to the normal work flow and business hours at the service center location, and the availability of replacement parts. All decisions of Gentron/UPC with regard to this limited warranty shall be final.
  • Page 4 10000W Generator Merchandise sold by Gentron/UPC which has been manufactured by and identified as the product of another company, such as gasoline engines. The product manufacturer’s warranty, if any, will apply. ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY.

  • Page 5: Safety Guidelines - Definitions

    Owner’s Manual Safety Guidelines - Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.

  • Page 6: General Precautions

    10000W Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES.

  • Page 7: Hot Components

    CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. GENTRON/UPC IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.
  • Page 8 10000W Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes. •...
  • Page 9 Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...
  • Page 10 10000W Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.

  • Page 11: Heart Pacemakers

    Owner’s Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact our service center toll free at 800-894-1179 immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 12 10000W Generator General Precautions (contíd) Installation (contíd) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs 220lbs (approx). Two or more people should assist when moving or lifting this product.
  • Page 13 Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
  • Page 14 10000W Generator General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps (@ full load) Cord Lengths 0 ft.- 50 ft.
  • Page 15 Owner’s Manual Battery To start generator with electric start you will need a battery (not included). You can use a 12v lawn tractor battery with the following specifications: The dimensions are Wx3” Dx7.1” Hx6.4” (including terminals). A rated cranking amperage of 200. Terminals are regular, not reversed. Note: Using a battery not designed for this unit may void warranty.
  • Page 16 10000W Generator Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the accessory with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 800.894.1179 if any of the loose parts shown are not included with your generator Hardware Check: Your Hardware Kit should include:...

  • Page 17: Operation

    Owner’s Manual Operation Control Panel Choke lever Handle Battery Oil plug Air filter Recoil Start NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL. TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED AT THE BOTTOM OF THE ENGINE CRANKCASE.
  • Page 18 10000W Generator Operat ion (cont’d) Starting 1. Turn the engine switch to t he “RUN” positio n. The engine switch enables and disables the ignition system. STOP: To stop the engine RUN: To run the engine STOP 2. The fuel valve is located under the fuel tank . When the valve lever is in the ON position , fuel is allowed to flow from the fuel tank to the carburetor.
  • Page 19 Owner’s Manual Operatio n (cont’d) Starting 4. Operate the Recoil Start: Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. S tarter Grip Pulling the starter grip operates the recoil start to crank the engine Operate the Electric start: Push and hold the engine switch on the “START”...
  • Page 20 CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. GENTRON/UPC PRODUCTS ARE NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER.
  • Page 21 Owner’s Manual Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.

  • Page 22: Spark Plug Service

    10000W Generator Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC we recommend our OEM spark plug. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.

  • Page 23: Inspection, Cleaning, And Maintenance

    Owner’s Manual Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.

  • Page 24: Fuel Sediment Cup Cleaning

    10000W Generator Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1.
  • Page 25 Owner’s Manual Maintenance Guide Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the areas is well ventilated. •...

  • Page 26: Air Cleaner Service

    10000W Generator Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfuncion, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. WARNING! Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion.
  • Page 27 Owner’s Manual...
  • Page 28 10000W Generator Transporting/Storage...

  • Page 29: Installation

    Owner’s Manual Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR.
  • Page 30 10000W Generator Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.
  • Page 31 10000W Generator Compliance You should get a certificate of EPA while you purchased this product.
  • Page 32 Model GG10020 120V/240 AC @ 66.7/33.3A 60Hz 8,000 WATTS 10,000 WATTS (4) 120V AC outlets, (1) 120V AC twist-lock (1) 120/240V AC twist-lock outlet CARB approved 11 hours(approx.) @ 1/2 load 220 lbs.

  • Page 33: Parts Listing

    PARTS LISTING...
  • Page 34 10000 W Generator Cylinder head system assy. Description APA Part No. JD Pa= = = r t No. GG10020-A-01-JD HEAD COVER COMP. BOLT JF240.1.1-4 GG10020-A-02-JD HEAD COVER WASHER COMP JF240.1.1-6 GG10020-A-03-JD WASHER COVER PACKING JF240.1.1-5 GG10020-A-04-JD HEAD COVER COMP JF240.1.3-1 GG10020-A-05-JD HEAD COVER PACKING JF240.1.1-3...

  • Page 35: Cylinder Barrel

    10000W Generator Cylinder barrel JD Part No. -B-01-JD GG10020 20.4-M6*16 HEX HEAD FLANGE BOLT (M6X 16) GG10020 -B-02-JD JF340.14.1 OIL LEVEL SWITCH ASSY 20.6-M10 GG10020 -B-03-JD FLANGE NUT (M10) GG10020 -B-04-JD HEX HEAD FLANGE BOLT (M6X 12) 20.4-M6*12 -B-05-JD JF420.2.1-1 GG10020 CRANK CASE 20.2-6207...
  • Page 36 10000W Generator Crankcase cover system assy. APA Part No. Description JD Part No. GG10020-C-01-JD DUCT COVER JF340.17.3 20.4-M8*35 GG10020-C-02-JD FLANGE BOLT (M8 X 35) GG10020-C-03-JD JF240.15-3B OIL SCALE GG10020-C-04-JD JF340.15-5 OIL SCALE SEAL RING GG10020-C-05-JD 20.1-35*52*7 OIL SEAL GG10020-C-06-JD JF340.15-2 FLANGE BOLT (M8X35) GG10020-C-07-JD JF340.15-1B...
  • Page 37 10000W Generator Crankshaft system assy. Descript io n JD Part No. GG10020 -D-01-JD JF420.4.2 CRANKSHAFT COMP.(Tapper shaft) GG10020 -D-02-JD BALANCER WEIGHT JF340.4-2...
  • Page 38 10000W Generator Piston & Connecting Rod Assy. JD Pa= = = r t No. Descript io n GG10020-E-01-JD JF420.3-1C JF420.3-2C GG10020-E-02-JD GG10020-E-03-JD JF420.3-3C-1 GG10020-E-04-JD JF420.3-3C-2 GG10020-E-05-JD JF340.3-6 GG10020-E-06-JD JF420.3-5C GG10020-E-07-JD JF390.3-4 GG10020-E-08-JD JF420.3.1-1 JF340.3.1-2 GG10020-E-09-JD GG10020-E-10-JD JF340.3.1-3...
  • Page 39 10000W Generator Valve Train Assembly JD Part No. Descript io n JF168.1.2-17 GG10020-F-01-JD JF340.1.2-8 GG10020-F-02-JD JF340.1.2-9 GG10020-F-03-JD GG10020-F-04-JD JF340.1.2-7 GG10020-F-05-JD JF340.1.2-16 GG10020-F-06-JD JF340.1.2-14 GG10020-F-07-JD JF340.1.2-15 GG10020-F-08-JD JF340.5 EX. VALVE HELMET GG10020-F-09-JD JF340.1.2-13 GG10020-F-10-JD JF340.1.2-11 GG10020-F-11-JD JF420.1.2-10 GG10020-F-12-JD JF340.1.2-12 VALVE SPILT COLLAR GG10020-F-13-JD JF340.1.2-19 VALVE SPRING SEAT...
  • Page 40 10000W Generator Recoil Starter Assy. JD Pa= = = r t No. Descript io n GG10020 -G-01-JD JF340.13.1 GG10020 -G-02-JD JF340.13.1-7 JF340.13.1-6 GG10020 -G-03-JD GG10020 -G-04-JD JF340.13.1-8 GG10020 -G-05-JD JF340.13.1-5 GG10020 -G-06-JD JF340.13.1-4 GG10020 -G-07-JD JF340.13.1-3 GG10020 -G-08-JD JF340.13.1-9 GG10020 -G-09-JD JF340.13.1.1 GG10020 -G-10-JD JF340.13.1-2...
  • Page 41 10000W Generator Fan Cover Assy. JD Part No. Descript io n GG10020 -H-01-JD JF420.12-1 GG10020 -H-02-JD 20.4-M6*12 GG10020 -H-03-JD JF340.13.2...
  • Page 42 10000W Generator Carburetor Assy. Description JD Pa= = = r t No. APA Part No. CARBURETOR ASSY. GG10020-I-01-JD JF420.9.1D GG10020-I-02-JD JF340.9-3 CARBURETOR PAPER GASKET GG10020-I-03-JD JF340.9-1A CARBURETOR INSULATING PLATE GG10020-I-04-JD JF340.1-3 INTAKE PIPE GASKET...
  • Page 43 10000W Generator Flywheel Assy. JD Part No. Descript io n GG10020 -J-01-JD JF420.4.1 GG10020 -J-02-JD JF168.4.2-2 JF340.12-1 GG10020 -J-03-JD GG10020 -J-04-JD JF340.13-1 GG10020 -J-05-JD JF240.4-1...

  • Page 44: Ignition System Assy

    10000W Generator Ignition System Assy. JD Part No. Descript io n GG10020 -K-01-JD NOISE SUPPERSSOR CAP ASSY JF340.10.2-1 GG10020 -K-02-JD JF340.10.2-2 IGNITION COIL ASSY JF340.10.2-3 STOP SWITCH CORD GG10020 -K-03-JD GG10020 -K-04-JD JF340.10-3 STOP SWITCH CORD HOLDER GG10020 -K-05-JD FLANGE BOLT (M6 X 25) 20.4-M6*25 CORD GROMMENT GG10020...
  • Page 45 10000W Generator Starter Motor Assy. APA Part No. Descript io n JD Part No. GG10020 JF340.18-1 -L-01-JD JF340.18-2 GG10020 SOLENOID -L-02JD GG10020 -L-03-JD FLANGE BOLT (M8×35) 20.4-M8*35...
  • Page 46 10000W Generator Control Assy. JD Part No. Descript io n GG10020 -M-01-JD JF340.11.4 -M-02-JD GG10020 JF340.11.4-1 JF340.11.4-3 GG10020 -M-03-JD JF340.11.4-4 GG10020 -M-04-JD GG10020 -M-05-JD 20.4-M6*12 GG10020 -M-06-JD JF340.11.2-5A JF340.11.2-6 -M-07-JD GG10020 GG10020 -M-08-JD JF340.11.2-7 20.6-M6 GG10020 -M-09-JD JF168.11.2-3 GG10020 -M-10-JD GG10020 -M-11-JD JF340.11.2-4...
  • Page 47 10000W Generator Muffler System Assy. Part No. APA Part No. Descript io n GG10020-N-01-JD 20.4-M8*16 FLANGE BOLT (M8 X 16) GG10020-N-02-JD 20.4-M6*12 FLANGE BOLT (M6 X 12) GG10020-N-03-JD MUFFLER STAY COMP. JD6500.17.10.1.5-1 GG10020-N-04-JD JD6500.17.10.1.5-2 MUFFLER PROTECTOR SEAL GG10020-N-05-JD JD6500.17.10.1.5-3 MUFFLER SIDE PROTECTOR GG10020-N-06-JD MUFF.

  • Page 48: Air Cleaner

    10000W Generator Air cleaner JD Part No. Description APA Part No. GG10020 -O-01-JD AIR CLEANER COVER COMP JF240.6.2-1 GG10020 -O-02-JD AIR CLEANER ELEMENT JF240.6.2-2 GG10020 -O-03-JD FLANGE NUT (M5) 20.6-M5 GG10020 JF240.6.2-4 -O-04-JD AIR CLEANER SEPARATOR GG10020 -O-05-JD JF240.6.2-3 AIR CLEANER SEAL JF240.6.2-5 GG10020 -O-06-JD...

  • Page 49: Fuel Tank System Assy

    GG10020 -P-05-JD JF168.8-5 TUBE CLIP C GG10020 JF168.8-3 -P-06-JD 20.4-M6*25 (M6x25) FLANGE BOLT GG10020 -P-07-JD RUBBER GG10020 JF168.8.2.1-4 -P-08-JD RUBBER GG10020C-P-09-JD JF240.8.3-1 GG10020C-P-10-JD JF240.8.3-4 FUEL TU GG10020C-P-11-JD FUEL TUBE C JF240.8.3-5 TUBE CL GG10020C-P-12-JD JF240.8.3-6 FLAT BOLT M6x16 20.4-M6*16 GG10020C-P-13-JD...

  • Page 50: Control Box Assy

    10000W Generator Control box assy. 13 14 Description JD Part No. APA Part No. GG10020 -Q-01-JD HC001-MB CONTROL PANEL COMP. GG10020 21.3.1-13 -Q-02-JD ENGINE SWITCH ASSY. GG10020 21.3.4-15 -Q-03-JD DC 12V OUTPUT GG10020 21.3.16-2 -Q-04-JD HOURS METER 21.3.4-5 GG10020 -Q-05-JD 120V RECEPTACLE(Ru-22) 21.3.7-7 GG10020...
  • Page 51 10000W Generator Frame Comp Assy. Description APA Part No. JD Part No. GENERATOR FRAME GG10020 -R-01-JD JD6500.17.10.1-J109 CONTROL PANEL CASE GG10020 -R-02- JD 21.3.25-11...
  • Page 52 10000W Generator Generator 7 11 Description APA Part N JD Part No Qty. GG10020 -S-01-JD 7KW.25.3A STATOR COVER 7.0KW.25.04B GG10020 -S-02-JD STATORASSY 5KW.25.2-8A GG10020 -S-03-JD COOLING FAN 5KW.25.4A GG10020 -S-04-JD BRUSH ASSY 20.4-M5*16*0.75 GG10020 -S-05-JD TAPPING SCREW JF240.22-1 -S-06-JD RR HOUSING GG10020 20.9-M5 -S-07-JD...
  • Page 53 10000W Generator Generator APA Part No. JD Part No. Description GG10020 -S-18-JD 20.4-M5*16*0.75 HEX.BOLT (M5 X 20) 2KW.25.5-1 GG10020 -S-19-JD VOLT CHANGE TERMINAL BR-AC-W 20.9-M5 GG10020 -S-20-JD PLAIN WASHER (5mm)
  • Page 54 10000W Generator Wheel & Hand Assy. 10 11 APA Part N JD Part No Description Qty. GG10020 -01-JD PIN SPLIT JD6500.17.10.1-1 GG10020 JD6500.17.10.1-2 -T-02-JD WSHER PLAIN GG10020 8 inch wheel -T-03-JD WHEEL JD6500.17.10.1-J109.1-1 GG10020 -T-04-JD BAFFLE GG10020 -T-05-JD JD6500.17.10.1-J109.1 SHAFT 20.4-M6*45 GG10020 -T-06-JD...

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