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Eliet Vector 4S Manual

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M A N U A L
Vector 4S

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Summary of Contents for Eliet Vector 4S

  • Page 1 M A N U A L Vector 4S...
  • Page 2 Copyright 2022 ELIET. All rights reserved. All textual material, drawings, illustrations, diagrams, graphs, etc., included in this ELIET booklet are protected by copyright and also by other intellectual property rights. None of this information may be copied for commercial purposes or distribution and/or changed or reposted for other purposes. Certain sections of this manual are also...

  • Page 3: Introduction

    1.1. Carefully read this user manual ELIET machines are designed for safe and reliable use, if they are operated in accordance with the instructions provided. Carefully read these operating instructions before using the machine. Failure to do so may result in personal injury or damage to the equipment.

  • Page 4: Warranty

    Warranty 2.1. Registering your machine To make a warranty claim, you will need to register your machine online within one month of purchase on: www.eliet.eu / www.elietmachines.com European customers: U.S. customers: ELIET EUROPE NV ELIET USA Inc. Diesveldstraat 2 19 E Moreland Ave...

  • Page 5: Welcome

    Welcome to the family of ELIET customers. We would like to thank you for the confidence that you have placed in ELIET. We are convin- ced that you have purchased the very best machine. The operating life of your ELIET machine depends a great deal on how you care for your machine.
  • Page 6 The standard muffler installed on ELIET machine engines is not equipped with a spark arrestor. One must be added before operation if the machine is to be used in an area where a spark arrestor is required by law.

  • Page 7: Table Of Contents

    Table of Contents 1. Introduction ..........................3 1.2. Identification data – ELIET Vector 4S .................... 3 3. Welcome ............................5 4. Table of Contents.......................... 7 5. Safety symbols ........................... 10 5.1. For your information ..........................10 5.2. Caution ..............................10 5.3. Warning..............................10 6. Main parts ........................... 11 7.
  • Page 8 16.3.5. Wheel drive/tracks do not function when gas engine is running (Vector 4S ON WHEELS, CROSS COUNTRY) ......................90 16.3.6. The feed roller TRY) ..............................90 16.3.7. The engine cut out and the machine must be moved (Vector 4S OW) ....90 16.4. Warranty conditions ...........................91...

  • Page 10: Safety Symbols

    Safety symbols Certain symbols in this manual are used to provide additional information and to draw your attention to potential risks. 5.1. For your information This symbol is used to draw your attention to specific information and/or actions, or to denote where you can find additional information relating to the subject. 5.2.

  • Page 11: Main Parts

    Main parts To fully understand the content of this operator’s manual, you need to be fully conversant with the terminology used in the descriptions. In this chapter you can find a set of parts identified by name. It is a good idea to take time to study the machine beforehand for an improved understanding of the descriptions provided in this user manual.
  • Page 12 Blade support/axle 2. Ejection turbine 3. Maintenance hatch 4. Oil tank 5. Belt cover 6. Hydraulic speed regulator (optional) Exhaust 8. Anchor eyelets Cross-Country Left track drive 2. Right track drive 3. Track...
  • Page 13 Transport mode Work mode Your ELIET dealer is at your service, ready to provide you with maintenance or advice so that your ELIET machine always remains in optimal condition. You can contact him for genuine ELIET service parts and lubricants. These service parts are manufactured to the same stringent accura- cy requirements and standard of craftsmanship as the original equipment.

  • Page 14: Safety Regulations

    Safety regulations 7.1. Safety messages sticker summarising the general safety instructions in the form of icons: BQ 501 053 010 You are to read and fully understand the instruction manual before working with the machine. Always wear the appropriate protective gear while operating the machine (gloves, safety goggles, hearing protectors).
  • Page 15 The sticker located on the feed opening is a reminder that, under no circumstances, should the operator place their hands beyond the transparent anti-projectile shield. (Item code: BQ 505 010 110) BQ 505 010 110 The sticker located on the inside left side of the BQ 505 010 770 hopper indicates the maximum diameter of a BQ 501 053 020...
  • Page 16 This sticker is located on the deflector flap and BQ 505 014 100 contains a warning related to the risk of injury that could occur if you are standing within the shredding projection zone while the internal combustion engine is running. (Item code: BQ 505 014 100) This sticker, located on the shredding cham- BQ 501 053 030...
  • Page 17 The upright sticker located on the mechanism crankcase supporting the feeder displays the risk of pinching and crushing, and that the user must keep all sensitive parts away from this device. This sticker on the feeder mechanism crankcase also indicates the presence of a hidden chain. The ma- chine is never to be operated with the safety guard removed.
  • Page 18 This sticker is located on the oil filter sheet. It contains all identification data for your machine: model, model ZWEVEGEMSTRAAT 136 8553 OTEGEM-BELGIUM TEL +32 56 77 70 88 number, serial number, year of manufacture, engine, po- wer rating, weight, guaranteed A-weighted sound power level (Lw(A)).

  • Page 19: Safety Features

    Rugged construction Sturdy construction provides a guarantee of enduran- ce for ELIET machines and is also a guarantee of user safety in the event of unexpected occurrences.
  • Page 20 Emergency stop bar and button The emergency stop button completely stops the engine. (as for the Vector 4S STD, the bar and the button stop the engine). Resetting • Emergency stop button: turn the button one quarter turn, pull the button, and restart the engine.

  • Page 21: General Safety Regulations

    • If the instructions stated in this manual are not clear to you, do not hesitate to contact your Eliet dealer for further explanation. ELIET’s helpdesk (+32 (0)56 77 70 88) is also at your disposal during office hours to provide answers for your questions.

  • Page 22: Responsibilities Of The Operator

    • Children and animals must be kept well away from the machine. (10 m) • ELIET recommends that the machine should not be lent to others. However, if this is done, only lend it to persons who are competent in using the machine.

  • Page 23: Danger Zones

    • ELIET provides a safety kit with each machine. This kit includes safety gloves that conform to standard EN 388 (3122X). This standard guarantees protection against mechanical hazards rela- ting to using a machine. Work gloves that conform to standard EN 388 protect against hazards such as abrasion, cuts, tears, and piercing.

  • Page 24: Regular Maintenance

    • Periodic maintenance is essential. Strictly follow the maintenance schedule in this user manual (“11. Maintenance tasks described in detail”, page 43). • When replacing parts as a result of wear or failure, always request genuine ELIET service parts from your ELIET dealer. This is important in the interests of your own safety.

  • Page 25: Dealer Obligations

    Dealer obligations As an ELIET dealer, it is your obligation to instruct your customers on how to operate the machi- ne and to point out the potential risks while using it. You are expected to carefully go over the maintenance points of the machine together with the new owner. Repeat these instructions until the new owner has fully understood them all.

  • Page 26: Operating Instructions

    Operating instructions 9.1. Preliminary checks You should make a habit of checking the following points before starting any work Checklist Check the oil level of the machine (See “11.3.1 Checking engine oil level + refilling”, page 48). 2. Ensure that there is enough petrol in the tank. If necessary, top up the tank with petrol. Keep in mind that average consumption is approximately 2.5 l/h.

  • Page 27: Filling Up With Fuel

    It is recommended that you keep the tank full of fuel and avoid it running dry. The petrol tank has a capacity of 6.1 l. If there is not enough fuel in the machine, proceed to top up the tank. ELIET recommends only using petrol straight from the pump (See “16.1 Specifications for lubricants and fuel”, page 80).

  • Page 28: Preparing The Work Area

    • Screw the cap back on to the tank as soon as possible. • Be careful not to spill petrol onto your clothing. If you should do so, change your clothes immedi- ately. • In the event that fuel is swallowed or gets into your eyes, obtain medical attention immediately. Never top up the fuel tank in the vicinity of smokers or naked flames.

  • Page 29: Start The Engine

    9.4. Starting and turning off the petrol engine Never start the machine if the engine cooling fins are not clean and free of debris to protect it form overheating. Also, read the engine manual. Never run the engine indoors. Exhaust gases contain toxic substances and may lead to poisoning or suffocation.

  • Page 30: Turning Off The Engine

    9. Open the supply valve on the engine. 10. Set the "starter" (choke lever) to "Closed". 11. Move the throttle lever up to the maximum position, towards the image of the rabbit. 12. Place the engine ignition switch in the "ON" position 13.

  • Page 31: Moving The Machine

    9.5. Moving the machine Only move the machine once the deflector flap has been lowered to the maximum position to avoid as much as possible the risk of any remaining shredded material being ejected. Transport mode Work mode Before moving the machine, check that the direction that you want to move it isn't blocked with any obstacles, potholes, flooded terrain, or areas that cannot support the weight of the machine.
  • Page 32 Models with wheels are equipped with a parking brake. This brake can also be used to stop the machine if you risk losing control of it. A. If you chose a model without traction (types STD and PRO): • As these models are not equipped with a wheel braking system, the engine is always cut whenever the machine is moved.
  • Page 33 C. If you chose the Cross Country version (version with caterpillar tracks): • Start the engine (See “9.4 Starting the Petrol Engine”, page 29). • Reduce the engine speed. • On the Cross Country version, the handlebars are equipped with two control handles to activate the wheel drive: the right control handle activates the right caterpillar track, and the left control handle controls the left caterpillar track.

  • Page 34: Working With The Machine

    9.6. Working with the machine 9.6.1. Before you start working • Wear proper apparel, protective gloves and safety equipment as instructed in this manual (See “7.2 Safety regulations”, page 19). • A good gardener should plan out their work and be well-organised. This will enable you to have perfect control over your work and to avoid accidents.

  • Page 35: Turning And Positioning The Blow Chute And Deflector Flap

    9.6.2. Turning and positioning the blow chute and deflector flap When choosing which direction to point the blow chute, check that there are no people, animals or objects in the projection zone. Stop the engine before changing the direction of the blow chute. To position the blow chute, you will need to release the lever (1), hold the blow chute and turn it to the desired position.

  • Page 36: While Working

    • In an emergency, or if you lose control, you can press on the black lever (or the emergency stop button). This will stop the feed roller (or cut the motor in the case of the Vector 4S STD) • Always shred at full throttle. This will ensure optimal performance.
  • Page 37 9.6.3.1. Operating the feed roller (If you have the Vector PRO, Vector ON WHEELS, or Vector Cross Country model) In order to simplify operating the feed roller, we have opted for a clear and comprehensible sys- tem that requires you to move the bar, as depicted below. •...
  • Page 38 • You should preferably stand to the side of the feeding hopper when putting organic waste into it. This will keep you out of the path of any wood chips that might still be ejected past the anti-projectile shield. • Feed the organic waste into the hopper and guide it towards the feed roller. In the case of loose waste (leaves, etc.), use a branch to push the material towards the feed roller.
  • Page 39 23. The rotation direction of the feed roller can be reversed by pushing the control bar down. This is very useful if ever a piece of wood becomes lodged under the roller. If trimmings get tangled around the feed roller, you can make the feed roller run in the opposite direction to untangle the material.

  • Page 40: Cleaning The Machine

    9.7. Cleaning the machine It is recommended that you clean the machine after each use according to the information in the following chapter (See “11.5.2 Daily maintenance”, page 70). Failing to keep your machine clean will lead to • Premature wear of the bearings, gaskets and drive belts •...

  • Page 41: Transporting The Machine

    10. Transporting the machine • Make sure that the machine is properly secured to the vehicle during transport. Use the fixed parts of the frame to fasten it using straps. There are also two anchor eyelets on the hopper. It is very important that the infeed opening is completely free of branches and material.
  • Page 42 • If gravity causes the machine to descend more quickly down the slope than is desired, quickly move the control handle in the other direction. This activates the hydraulic brake on the machine. For Vector STD and PRO models, use the parking brake to stop. •...

  • Page 43: Maintenance Tasks Described In Detail

    (in the event of a dispute, the warranty conditions shall apply). ELIET recommends, however, that the machine be taken once a year to your dealer to be serviced completely. Your ELIET dealer is always there to service your machine and advise you.

  • Page 44: Miscellaneous Interventions

    11.2. Miscellaneous interventions For your own safety, after performing the maintenance, refit ALL guards. NEVER OPERATE THE MACHINE WITHOUT SAFETY GUARDS! Before beginning any maintenance work, always turn off the engine. As a precauti- on, remove the spark plug wire. Always wear safety clothing and appropriate PPE such as gloves and safety goggles.

  • Page 45: Opening The Shredding Chamber

    11.2.3. Opening the shredding chamber Before opening the rear hatch, the blade axle must be at a complete standstill. Turn off the engine and remove the spark plug cap. Avoid unintentional pulling on the starter cord during blade maintenance. Before beginning maintenance, pull the starter cord to the end of the reel.

  • Page 46: Setting The Blow Chute To The Working Or Transport Position

    When you are not working, always position the shredder with the deflector flap pointing towards the ground. ELIET advises always turning off the motor before changing the direction of the blow chute. • (See "9.6.2 Turning and positioning the blow chute and deflector flap", page 35).
  • Page 47 It may be necessary to manually lift the feed roller for certain maintenance operations, for cleaning, or if the blade axle has become blocked. Follow these instructions to lift or lower the feed roller: • Turn off the engine and wait for the axle to come to a complete standstill.

  • Page 48: Engine Maintenance

    11.3. Engine maintenance When running, engines emit carbon dioxide: an odourless and colourless poisonous gas. Inhaling carbon monoxide can cause nausea, fainting or even death. Start the engine outside. NEVER start the engine in an enclosed space, even with the windows and doors open. You must always turn off the engine when performing maintenance.

  • Page 49: Draining The Engine Oil

    • Pour the oil into the reservoir slowly. Check the oil level on the dipstick while filling to see if the desired level has already been reached. • Only use the recommended oil (see “16.1 Specifications for lubricants and fuel”, page 80). •...

  • Page 50: Replacing The Air Filter

    These actions are almost identical to cleaning the air cleaner (See “11.3.3 Cleaning the air filter (Clean air filter)”, page 50). The only difference is that this filter must be replaced with a new one. New air filters of the correct type are available from your ELIET dealer or from other authorised dealers.

  • Page 51: Replacing The Hydraulic Oil And The Filter (Vector Pro, Cc, Ow)

    11.3.5. Replacing the hydraulic oil and the filter (Vector PRO, Cross Country, On Wheels) • Place a receptacle (with a capacity of at least 10 litres) underneath the oil filter, located on the oil filter base support (1). • Open the oil reservoir filler cap (2). •...

  • Page 52: Machine Maintenance

    SHARP BLADES = OPTIMAL PERFORMANCE Pay particular attention to the following: Shredding garden waste with the ELIET shredding sys- tem takes place in two steps. The blades first come into contact with the organic waste when it reaches the chopping block.
  • Page 53 into contact with the organic waste when it reaches the bedplate. During this initial cutting (1), wood and leaves are coarsely chopped into large, irregular chunks. These large chunks then go into the shredding chamber where they are finely chopped to produce small chips. This is the second cutting (2).
  • Page 54 In addition, the shape of the blade tips is also extremely important for the proper performance and speed of the initial cutting. The angle of the blade tips determines how the wood is pulled into the shredding chamber. If a blade tip is rounded due to wear, turn the blade around or replace it.

  • Page 55: Sharpening The Blades

    The positioning of the blades on the blade axle was purposefully chosen to create alternating chopping during the initial cutting and the proper introduction of the wood chips into the shredding chamber during the second cutting. Always try to maintain the original position of the blades when reversing or replacing them.
  • Page 56 • Note: Regular sharpening will reduce the amount of metal you need to remove in order to obtain a sharp cutting edge again. As a result, you will spend very little time on this operation to obtain perfectly sharp cutting edges. (ELIET recommends grinding after every 10 working hours.)

  • Page 57: Turning And Replacing A Blade

    • Avoid grinding the same area for a long period of time. This will pre- vent local discolouration of the blades, which indicates overheating and a modification to the actual structure of the material (and its hardness) at that point. •...
  • Page 58 11.4.3.1. How to turn a blade Wear protective gloves as the blades are razor sharp ! The blades are directly exposed as soon as the shredding chamber is open. Ensure that the machine has completely stopped. • Turn the contact button on the machine to the "off" position and remove the spark plug cap.
  • Page 59 Each blade has two sides (illustration) Front side (F): the side where the bevelled cutting edge is visible. Back side (B): the side where the tooth profile is clearly visible. Dismantle, turn and reassemble the blades one by one so you do not place them incorrectly.
  • Page 60 11.4.3.2. How to replace blades • The new set of RESIST/8™ blades for the Vector can be obtained from your ELIET dealer under the reference: BU 401 200 302. • Remove all M8 bolts securing the blades. Always use two ring spanners with long handles to unscrew these bolts.

  • Page 61: Motor Axle Drive Belt Tension

    Incorrectly or poorly installed blades may lead to the machine breaking down or being damaged. It will also put operators and bystanders in danger. Failure to retighten the blades after the first 5 working hours and/or after turning or changing the blades may lead to the machine breaking down or being seriously damaged.
  • Page 62 The belt for the Vector is: Gates Quad Power XPB 2280 (Order number: BA 521 322 800) Diameter of the smallest pulley: 140 mm Distance between pulleys: Deviation: 10 mm Force to be applied: 70 N (7 kg) To measure the belt tension, use a measurement gauge (reference: B..). A.
  • Page 63 • Slide the small rubber ring (2) over the gauge on the moving part (Deflection force) until it touches the fixed part. • Now place the tensiometer with the fixed part on the back of the belt where you made the mark.
  • Page 64 The main causes of misalignment are: • The pulleys are badly positioned on the axes; • The engine and driven shafts are not parallel; Parallel misalignment Parallel misalignment deflection angle deflection angle • The alignment of the two pulleys can now be fine-tuned by tightening the pressure screw (M10) at the front of the engine towards the rear.
  • Page 65 B. Checking the tension of the feed roller transmission chain Before beginning any maintenance work, always turn off the engine. As a precaution, remove the spark plug wire. • Remove the chain guard (See “11.2.2 Removing the chain guard”, page 44) •...

  • Page 66: Checking And Adjusting The Tension Of The Tracks (Cross Country Model)

    11.4.5. Checking and adjusting the tension of the tracks (Cross Country model) A. Checking for correct tension • The track is sufficiently taut if it comes 4 cm off the upper guide when it is lifted without any effort. • If the track comes off more than 1 cm, the tension needs to be corrected. B.

  • Page 67: General Lubrication

    11.4.6. General lubrication Given that shredders often operate in extreme conditions, ELIET believes it is important to use high-quality materials. ELIET therefore recommends the use of special lubricants from the assembly stage onwards. The following parts require regular lubrication: • Pivot points and friction surfaces (See “11.4.8.1 Lubrication of pivot points and friction surfaces”, page 66).

  • Page 69: Lubricating Using The Grease Zerks

    • When pivot points are clean, apply new lubricant. • ELIET recommends Novatio Clear Lube as a lubricant for pivot points and rolling bearings. Novatio PFT lubricant is more suitable for friction surfaces.

  • Page 70: Lubricating The Bearings

    • Wipe away any dirt that is forced out by the penetrating oil. • Use compressed air to remove excess penetrating oil from the bearing and the bearing joints. • Apply new lubricating oil. ELIET recommends Novatio Clear Lube as a lubricant. • Wipe away any excess lubricant.

  • Page 71: Maintenance Schedule

    11.5. Maintenance schedule. On the front of the engine, near the on/off button, you will find a display telling you how many hours the engine has been running for. Working hours Engine hours hours “11.5.2 Daily maintenance”, page 71 Lubrication Cleaning the air filter “11.1.3 Cleaning the air filter (Clean air filter)”, page 51...

  • Page 72: Special Maintenance

    11.5.1. Special maintenance A. Special maintenance of the blades After inserting the blades into the axle, they will need a short running-in period. This could lead to a loosening of the bolts. The blades could even come loose over time and become wedged be- tween the blade discs.

  • Page 73: Daily Maintenance

    11.5.2. Daily maintenance Before performing any maintenance, stop the engine and remove the spark plug cap. Wear appropriate clothing. • Check for signs of leakage. • Open the shredding chamber (See ”11.2.3 Opening the shredding chamber”, page 45). • Clean the machine (see “9.7 Cleaning the machine”, page 40). •...

  • Page 74: Maintenance After 20 Hours

    11.5.5. Maintenance after 20 hours Before performing any maintenance, stop the engine and remove the spark plug cap. Wear appropriate clothing. • Carry out daily maintenance (see “11.5.2 Daily maintenance”, page 71). • Drain the engine oil (see “11.1.2 Draining the engine oil (Engine Oil)”, page 50). •...

  • Page 75: Maintenance After 200 Hours (Or Annually)

    11.5.8. Maintenance after 200 hours (or annually) Before performing any maintenance, stop the engine and remove the spark plug cap. Wear appropriate clothing. • Maintenance after 100 hours (see “11.5.7 Maintenance after 100 hours (or every six months)”, page 72). •...

  • Page 76: Storing The Machine

    • If the machine is to be stored outside, it must be well protected by a tarpaulin. Try to avoid allowing the machine to be exposed to bad weather. At ELIET, we strongly recommend that the machine be stored in a dry, sheltered area.
  • Page 77 You can equip your shredder with a speed regulator, which will enable you to regulate how much oil is being supplied to the feeder, thereby increasing or decreasing the speed at which material is fed into the machine. Contact your local ELIET dealer.

  • Page 78: Equipment Specifications

    Air cooling system Fuel tank capacity 6.1 L Max. 80 mm branch diameter Output wood chips/hour Blade axle 5 disks, 20 ELIET Resist blades/8.3 Cutting frequency 53,000 cuts/min Transmission Belt V-type XPB 2280 Feed roller hydraulic Ø 156 mm drive 8.3 L...
  • Page 79 Wheel / track drive 2 x hydraulic motors (32 cc) 2 x hydraulic motors (160 cc) Wheels/Tracks Wheels 6.5 x 8” Tracks 150 x 72 x 34 Weight 265 kg 325 kg Speed regulator Option Option Agricultural wheels Option...
  • Page 80 Engine cooling system Air cooling system Fuel tank capacity 6.1 L Max. branch diameter 80 mm Output wood chips/hour Blade axle 5 disks, 20 ELIET Resist blades/8 Cutting frequency 53,000 cuts/min Belt V-type XPB Belt V-type XPB Transmission 2240 2280 hydraulic Ø...
  • Page 81 Wheels Wheels 6.5*8” Wheels 6.5*8” 234 kg 257 kg Weight Speed regulator Option Agricultural wheels Option...

  • Page 82: Ec Declaration Of Conformity

    EN 13515: Forestry machinery: wood chippers - safety The ELIET manufacturing company hereby declares that it has conducted a risk analysis, and that it is fully aware of the potential hazards and risks associated with the machine. With this in mind, all necessary measures have been taken in accordance with Machine Directive 2006/42/EC in order ensure the complete safety of the operator when the machine is used correctly.

  • Page 83: Annexes

    16. Annexes 16.1. Specifications for lubricants and fuel Engine oil ........................ synthetic oil SF, SG, SH, SJ Viscosity........................SAE 5 W 30 / SAE 10 W-30 Capacity of crankcase of engine GX 390 13Hp ..................1.1 L Fuel............................. E5 unleaded gasoline Octane rating ..........................at least RON 85 Capacity of fuel tank ............................6.1 L Hydraulic fluid ..................

  • Page 84: Torque Chart

    16.2. Torque chart Bolt head according to DIN 931, 912 Resistance Thread 10.9 Standard thread 1050 1100 1550 1450 2100 Fine thread M8 x 1 M10 x 1.25 M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M20 x 1.5 M22 x 1.5 M24 x 2...

  • Page 85: Troubleshooting

    16.3. Troubleshooting 16.3.1. Blade axle becomes blocked • Switch off the machine. • Open the shredding chamber. • Completely empty the shredding chamber and make sure that no pieces of wood are wedged in the blade axle. Check the ejection turbine to make sure that no pieces of wood are wedged between the blades and the chassis.

  • Page 86: Wheel Drive/Tracks Do Not Function When Gas Engine Is Running (Vector 4S On Wheels, Cross Country)

    • The tension of the trapezoidal belt is wrong. • has not been set correctly. 16.3.5. Wheel drive/tracks do not function when gas engine is running (Vector 4S ON WHEELS, CROSS COUNTRY) • The feed roller control has not been correctly placed in its neutral position.

  • Page 87: Warranty Conditions

    The purpose of these regulations is to guarantee a long service life and permanent safety. That is why at Eliet, we are willing to repair at no charge hidden defects or faults during the whole run-in period (aka the warranty period), provided the prescribed procedu- re is followed.
  • Page 88 1 year or 2 years. Faulty components shall become the property of ELIET. • Step 8: When a warranty claim is found to be valid, ELIET will credit the warranty parts. The cost of labour is not covered by ELIET.