Eliet Super Prof Manual
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Eliet Super Prof Manual

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M A N U A L
Super Prof

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  • Page 1 M A N U A L Super Prof...
  • Page 2 © ELIET Copyright 2015 ELIET. All rights reserved. All textual material, drawings, illustrations, diagrams, graphs, etc., included in this ELIET booklet are protected by copyright and also by other intellectual property rights. None of this information may be copied for commercial purposes or distribution and/or changed or reposted for other purposes.

  • Page 3: Introduction

    1. Introduction 1.1 Carefully read this user manual ELIET machines are designed for safe and reliable use; this requires their operation in accordance with the instructions provided. Carefully read these operating instructions before using the machine. Failure to do so may result in personal injury or damage to the equipment.

  • Page 4: Welcome

    Welcome to the family of ELIET customers. We would like to thank you for the confidence that you have placed in ELIET and we are convin- ced that you have purchased the very best machine. The operating life of your ELIET machine depends to a great extent on how you care for your machine.
  • Page 5 The standard muffler installed on the ELIET engines is not equipped with a spark arrester. One must be added before use if this machine is intended to be used in an area where a spark arres- ter is required by law.

  • Page 6: Table Of Contents

    1.2 Identification data – ELIET Super Prof ........
  • Page 7 11.2.4 Opening the AxeleroTM chamber ..........42 11.2.5 Opening the shredding chamber .
  • Page 8 16.3.6 F05: Short FEED FWD ........... . . 80 16.3.7 F06: Wiring FEED FWD .

  • Page 9: Safety Symbols

    5. Safety symbols Certain symbols in this manual are used to provide additional information and to draw your attention to potential risks. 5.1 For your information For your information This symbol is used to draw your attention to specific information and/or actions, or to denote where you can find additional information relating to the subject.

  • Page 10: Main Parts

    6. Main parts To fully understand the content of this operator’s manual, you need to be fully conversant with the terminology used for[www] the descriptions. In this chapter you can find a set of parts identified by name. It is a good idea to take time to study the machine beforehand for an improved understanding of the descriptions provided in this user manual.
  • Page 11 Projection zone (317°) Operator zone Your ELIET dealer is at your service, ready to provide you with maintenance or advice so that your ELIET machine always remains in optimal condition. You can contact him for genuine ELIET service parts and lubricants. These service parts are manufactured to the same stringent accuracy requirements and standard of craftsmanship as the original equipment.

  • Page 12: Safety Regulations

    7. Safety regulations 7.1 Safety messages : Stickers (1 en 2) are pasted on the left side of the Super Prof. Sticker (1) sums up the general safety instructions by means of icons: Read this user manual carefully in its entirety before attempting to operate this machine.
  • Page 13 These stickers on the safety covers of both the V-belt and the chain warn the user that a V-belt or chain is fitted behind the shielding panel. It is strictly forbidden to operate the machine with the safety guards removed. (order number: BQ 505 010 130) The blow chute can be folded over in order to make the unit smaller for transport.
  • Page 14 European machinery directive. Caution : Safety stickers becoming damaged, illegible or removed through use or cleaning, must be immediately renewed. Stickers are available at your approved ELIET Dealer. The following stickers apply exclusively to our American Customers : <...
  • Page 15 This sticker is located near the motor starter mechanism. Each time the machine is started, the operator is re- minded to inspect and service the blades before turning on the machine. (order number: BQ 505 010 250) BQ 505 010 250 This sticker is found near the identification sticker.

  • Page 16: Safety Provisions

    7.2 Safety provisions Safety switch: The safety contact on the maintenance hatch for the blade axle and Axelero prevents contact with rotating parts. This maintenance hatch can be opened without the need for tools. When opening, the safety switch turns off the motor and the drive unit. The motor can only be restarted if the maintenance hatch is closed.
  • Page 17 Safety-stop-bracket: If you press the safety-stop-bracket, the feed roller stops immediately. The feed roller can only be restar- ted if this bracket is not depressed. Parking brake: The parking brake ensures that the machine does not move involuntarily during use. Engage this brake during work or when the machine is to be left.

  • Page 18: Safety Regulations

    • Carefully observe all safety instructions when using the ELIET machine ! Carefully read all the instructions relating to the use of the machine. All these instructions relate to your personal safety.

  • Page 19: Responsibilities Of The Operator

    • Children and animals must be kept well away from the machine. • ELIET recommend that the machine should not be lent to others. However, if this is done, only lend it to persons who are conversant with the machine.

  • Page 20: Personal Protective Equipment (Ppe)

    (“11. Maintenance tasks described in detail” on page 40). • When replacing parts as a result of wear or failure, always request genuine ELIET service parts from your ELIET dealer. This is important in the interests of your own safety.

  • Page 21: Respect The Environment

    For your information Also, read the engine manual that comes supplied with the machine. This contains the information required for the correct use and maintenance of the engine. 7.3.7 Respect the environment Use the machine in a manner that respects environmental regulations. •...

  • Page 22: Dealer's Duties

    8. Dealer’s duties • As an ELIET dealer it is your duty to instruct your customers on the operation of the ma- chine and to point out the potential risks during operation. You are expected to carefully go over the maintenance points of the machine together with the new owner.

  • Page 23: Operating Instructions

    9. Operating instructions 9.1 Preliminary checks Caution : Before starting to shred, always run through the checklist below. Checklist 1. Check the oil level of the machine. (“11.3.1 Checking the oil level in the engine crankcase + refilling” on page 47). 2.

  • Page 24: Filling Up With Petrol

    • Always use a funnel or spout to pour the petrol into the tank. Suitable funnels can be obtained from your ELIET dealer. • Refit the cap onto the tank as soon as possible. • Be careful not to spill petrol onto clothing. If petrol does come into contact with your clothing, change this clothing at once.

  • Page 25: Preparing The Work Area

    vicinity of smokers or naked flames. • If fuel comes into contact with the eyes or is taken internally, obtain medical attention immediately. 9.3 Preparing the work area • Clear the area first where the machine is to be used. In addition, the paths along which the plant trimmings are removed, must be kept clear, thus releasing the operator from the worries of tripping up over them.
  • Page 26 • After 3 to 4 seconds, push the button of the Choke (2) valve slowly back in. • At ELIET, we recommend to keep maximum engine speed at 3,200 rpm. Check to ensure that the motor is achieving the revolutions indicated when running at full gas. Never try to modify the engine speed yourself.

  • Page 27: Moving The Machine

    • Press the + Push button (1) to increase the motor’s revolutions. • At ELIET, we recommend to keep maximum engine speed at 3,200 rpm.Check to ensure that the motor is achieving the revolutions indicated when running at full gas. Never try to modify the engine speed yourself.
  • Page 28 A. If you have a self-propelled machine (ZR type) • Start the engine (“9.4 Starting the Petrol Engine” on page 25). • Move the throttle control lever so that the engine runs at low speed . • Make sure that the blade axle is disengaged so that no chips are ejected.

  • Page 29: Operating The Machine

    Warning: During turning, the machine can change direction sharply. TIP: It is a good idea to become acquainted with the characteristics of a self-propelled machine and do so in a quiet spacious location without bystanders. Warning: You can move the throttle control lever to increase the speed of the machine. This will increase the speed of the engine.

  • Page 30: Turning And Positioning The Blowchute And Deflector-Flap

    9.6.2 Turning and positioning the blowchute and deflector-flap To position the blow chute, the lever (1) is released and the handle (2) on the chute is used to turn it to the appropriate position. Once the blow chute is in the appropriate position, the lever (1) can be secured again.
  • Page 31 If the motor is not sufficiently warmed up, the motor revolutions may drop dramatically as a result of the sudden strain when the coupling is engaged. The Super Prof electronics will prevent the motor cutting out by automatically disengaging the coupling and, after a fraction of a second, engaging it again in...
  • Page 32 9.6.3.2 Operating the feed roller In order to simplify operating the feed roller, a clear and well-organised system has been chosen, using buttons on the front of the hopper. The left button (1) is for inserting the cut waste; the right button (2) is for carrying back the cut waste.
  • Page 33 • Undo the star screw (1) so that the feed hopper can be moved. The anti-projection flap can now be tilted and the leaf litter can move more easily through the feed hopper. Warning: If the anti-projection flap is opened, particular attention must be paid to the recoil of cuttings along the feed hopper.
  • Page 34 • Automatic overload system (ABM): To avoid the shredder unit becoming blocked and ensure that the machine can work autonomously, you have chosen an ABM system (anti-block motor). When revolutions reduce as a result of loading, and this falls below 2750 t/min, the feed roller will automatically stop supplying. When the revolutions return to above 2750 t/min, the feed roller will restart.
  • Page 35 • If the shredding chamber gets clogged up, switch off the machine to remove the blockage. Make sure to wait for the blades to come to a complete standstill, before carrying out any operation on the machine. For safety’s sake, disconnect the spark plug wire. •...

  • Page 36: Cleaning The Machine

    9.7 Cleaning the machine It is strongly recommended that you clean the machine after each use. During cleaning, carry out the ‘daily maintenance’ tasks, see (“11.5.2 Daily maintenance” on page 70) Failure to do so will : • Lead to premature wear of the bearings, gaskets and drive belts •...
  • Page 37 of the dashboard. Pressurised water can penetrate the electrical unit and cause short-circuits. Moisture can also lead to erosion and, in turn, faults in the electrical system. Water is known to be the main cause of corrosion and must, therefore, be avoided at all times. •...

  • Page 38: Transporting The Machine

    The feed opening should not contain any branches. • Before loading the Super Prof onto a trailer or into a van, the blow chute must be collapsed so that it leans on the chassis support points.
  • Page 39 • Make sure to properly secure the machine to the vehicle during transportation. Use the fixed parts of the vehicle frame to attach ropes. Two eyes are provided at the front in order to se- cure the unit. Four eyes are provided at the back of the chassis. •...

  • Page 40: Maintenance Tasks Described In Detail

    The dealer’s personnel are always at your service. The ELIET dealer can always rely on comprehensive support from ELIET NV, so that we can work together to find a solution for any problem that you may have. For a repair or for the main- tenance of the engine, you can always contact your ELIET dealer or a maintenan- ce service that is recognized by the engine manufacturer.

  • Page 41: General Interventions

    ELIET dealer for a major overhaul each year. Your ELIET dealer is always at your service for maintenance and advice. He stocks genuine ELIET service parts and lubricants. His staff can always obtain advice and service from ELIET, so that they can provide you with an impeccable after-sales service.

  • Page 42: Removing The Chain Guard

    11.2.2 Removing the chain guard • Turn the machine off and take the key out of the ignition. • Remove the two bolts (1) (M10 slw 17). • Remove the guard. 11.2.3 Disconnecting the battery • Disconnect the negative terminal (1) (black M6 slw 10).

  • Page 43: Opening The Shredding Chamber

    Warning: when switching off the petrol engine or disengaging the coupling, it may take up to 7 seconds before the Axelero comes to a complete standstill. Caution: Before opening the Axelero chamber, the blow chute should be put into its working position.
  • Page 44 • Open the maintenance hatch (Read “11.2.4 Opening the AxeleroTM chamber” on page 42) • The sieve that closes off the shredder chamber and shredders that are calibrated to size, comprise two components. An upper sieve and a lower sieve. They are connected together via a hinge.
  • Page 45 In order to dismantle the lower sieve, the beta pin (1) must be released and the pin (2) removed from the sieve. Caution: Make sure that the sieve is closed correctly and cannot fall open voluntarily. A sieve that opens during work can cause considerable damage to the machine and could pose a hazard for the operator and any bystanders.

  • Page 46: Putting The Blow Chute In Working Or Transport Position

    11.2.6 Putting the blow chute in working or transport position Caution: The machine can only be used if the blow chute is in the working position. The machine must never be switched on if the blow chute is still in the transport position.

  • Page 47: Engine Maintenance

    11.3 Engine maintenance Warning: When running, engines emit carbon dioxide: an odourless and colourless poisonous gas. Inhaling carbon dioxide can cause nausea, fainting or death. Start the engine outside. NEVER run the petrol engine powered machine in an enclosed area, even with the windows and doors open.

  • Page 48: Engine Oil Change (Engine Oil)

    • Immediately clean away any spilled oil. Caution: Make sure that no dirt enters the crankcase via the filler cap. 11.3.2 Engine oil change (Engine Oil) Warning: Filling the engine with oil is performed in TWO steps: Read all of the text carefully! •...

  • Page 49: Cleaning The Air Filter (Clean Air Filter)

    These actions are almost identical to cleaning the air cleaner (read “11.3.4 Cleaning the air filter (Clean air filter)” on page 49). The only difference here is that the cartridge is replaced. New air cleaners of the correct type are available from your ELIET Dealer or from an authorized Briggs & Stratton service centre.

  • Page 50: Changing The Engine Fuel Filter (Oil Filter)

    • Insert the new filter (whilst taking note of the direction of the arrow marked on the filter). New filters are available from your local Eliet dealer or from a B&S service center. • Move the tensioning belts on the section of fuel hose that sits on the filter.

  • Page 51: Changing The Hydraulic Oil Filter (Hydraul. Filter)

    11.3.8 Changing the hydraulic oil filter (Hydraul. filter) • Organise the replacement of the filter cartridge when the hydraulic oil is being changed. • Provide a collecting tray with a 15l capacity and place it under the filter. • Remove the used filter (1) after allowing the oil to drain (if stubborn, use an oil filter wrench).

  • Page 52: Machine Maintenance

    SHARP BLADES = OPTIMUM PERFORMANCE Pay particular attention to the following: Shredding garden waste with the ELIET shredding system takes place in two steps. We first have the contact of the blades with the garden waste when chopping takes place where the cutting block can be found.

  • Page 53: Sharpening The Blades

    On the other hand, the form of the top of the blade is of essential importance for the performance and the speed of this primary shredding. The angle of the top of the blade will determine the angle at which the wood is pulled inside the shredding chamber. If this angle is rounded off due to wear, turn the blades around or replace them.
  • Page 54 This ensures that the times that you grind will be very short and will ensure that you always work with the best possible cutting edge. (ELIET recommends grinding every 10 working hours.) • Avoid grinding at the same location for a longer period of time.

  • Page 55: Reversing And Renewing The Shredding Knives (Turn Knives)

    Prevent local discoloration of blades; this denotes heating that causes the material structure to change locally and the hardness to decrease. • It is extremely important that the existing cutting angle be respec- ted when grinding. (3: badly grinded blade) •...
  • Page 56 The blades are extremely sharp. Avoid contact with the blades en allways wear protective clothings. • Each blade is secured with two M8 bolts. (M10 bolts on the Super Prof Max.) Avoid injury to hands and always use two ring spanners with long handles to unscrew the bolts.
  • Page 57 Blade group 1: The two farthest blade disks belong to this group. (G1) Blade group 2: This group contains 4 blade disks that are enclosed in-between the two farthest blade disks. (G2) For your information Each blade has two sharp sides (image) Front side (F) : The side with the chamfered cutting edge.
  • Page 58 B Reversing the blades of group 2 Regel : Rule: Every blade disk has four blade positions. The blades are positioned at an angle for two positions (1) and the blades are approximately straight for two positions (2). The front side (F) of the blade must always be directed towards the axis line of the rotor for the slanted blades.
  • Page 59 11.4.3.2 To replace the shredding blades, proceed as follows: (Replace knives) • The new set of blades, type RESIST/8 / RESIST/10 for Super Prof MAX can be purchased from your ELIET dealer using the following order number: BU 401 300 202 / Super Prof Max: BU 401 301 000.

  • Page 60: Checking The Drive Belt For Correct Tension (Chk Belt Tens.)

    11.4.4 Checking the drive belt for correct tension (Chk Belt Tens.) There are two belts on the Super Prof, both are hidden behind the belt protection guards for safety. In order to check the tension on the belts, you must do the following:...

  • Page 61: Tightening The V-Belt (Tighten Belt)

    11.4.5 Tightening the V-belt (Tighten belt) Riem 1: Engine - Blade axle • Loosen the guide bolts (3 & 4) and unscrew them 2 cm. • Position a metal plate between the base of the engine and the bolt (4) and retighten this bolt. •...

  • Page 62: Changing The Belts (Replace Belts)

    Belt 2: Blade axle - Axelero • Loosen the nut on the back of the tension roller (1) but do not undo completely. • Turn the tensioning bolt (2) in order to position the belt tension roller so that the tension on the belt is correct. •...

  • Page 63: Checking The Tension Of The Drive Chain For The Feed Roller

    Belt 1: Engine - blade axle • Remove the small belt (blade axle-Axelero • Unfasten the guide bolts (3 & 4). • Undo the 4 bolts on the motor (5, 6, 7, 8) (M10 slw. 17). • Move the motor block in order to release the tension on the belt and undo the belt from the belt pulley.

  • Page 64: General Lubrication (Lubrication)

    • Refit the guard using the 2 bolts using a reverse sequence to that given for removal. 11.4.9 General lubrication (Lubrication) In view of the fact that the shredders often operate in extreme conditions, Eliet considers it im- portant to use high-quality materials. ELIET therefore recommends the use of special lubricants (from the assembly stage onwards).
  • Page 65 11.4.9.1 Lubrication of pivot points and friction surfaces This group includes the following locations on the machine: Ground drive control pivot points Ball joints of the hydraulic valves Nylon sealing plates for the feed roller guides Throttle control lever pivot point Choke lever Quick-closing sieve screening system Handles for the maintenance hatch...
  • Page 66 (e.g. in the joints of pivot points). • When the pivot points are clean, apply new lubricant. • ELIET recommends Novatio Clearlube as a lubricant for pivot points and ball joints. ELIET would recommend Novatio PFT grease for friction surfaces.
  • Page 67 Use Sunoco Multi Purpose Grease or a product of the same quality. • It is better to use a thin liquid lubricant that can penetrate into the chains. For this, ELIET recommends Clear Lube lubricant spray from Novatio.

  • Page 68: Maintenance Schedule

    11.5 Maintenance schedule The dashboard display will show (top right hand corner) how many hours the machine can run before a certain service must be carried out. (Next Service: ...h) You can scroll through the maintenance menu using the arrow keys on the dashboard.

  • Page 69: Special Maintenance

    11.5.1 Special maintenance A. Special maintenance of the blades (chk knife bolts) After inserting the blades into the rotor, the blades will bed-in after a brief period. This can cause the tension on the bolts to decrease, with the risk that the blades may become dislodged between the blade plates.

  • Page 70: Daily Maintenance

    11.5.2 Daily maintenance Caution: Before performing any maintenance, stop the engine and remove the key from the ignition switch. Wear suitable clothing. • Check for signs of leakage. • Open the shredding chamber (read”11.2.5 Opening the shredding chamber” on page 43). •...

  • Page 71: Maintenance After 25 Hours

    11.5.5 Maintenance after 25 hours Caution: Before performing any maintenance, stop the engine and remove the key from the ignition switch. Wear suitable clothing. • Daily maintenance (read “11.5.2 Daily maintenance” on page 70). • Change the engine oil (read “11.3.2 Engine oil change (Engine Oil)” on page 48). 11.5.6 Maintenance after 50 hours Caution: Before performing any maintenance, stop the engine and remove the key from...

  • Page 72: 111.5.8 Maintenance After 200 Hours (Or Annually)

    11.5.8 Maintenance after 200 hours (or annually) Caution: Before performing any maintenance, stop the engine and remove the key from the ignition switch. Wear suitable clothing. • Maintenance after 100 hours (read “11.5.7 Maintenance after 100 hours (or six-monthly)” on page 71).

  • Page 73: Winterizing The Machine

    • If the machine is to be stored outside, it must be well protected with a tarpaulin. Ensure that water does not directly fall onto the machine. At ELIET, we strongly recommend that the machine is stored at a location that is well protected from the weather, etc.

  • Page 74: Options

    13. Options 13.1 Sieve screening You can choose from a variety of sieves that can be changed easily. The different types are: 1. MA 029 001 007 : Lower sieve honeycomb 30mm 2. MA 029 001 008 : Upper sieve honeycomb 30mm 3.

  • Page 75: Equipment Specifications

    18 L Fuel tank capacity 130 mm Processable timberdiameter Return ships/hour (wheelbarrows/hour) 6 discs, 24 blades Eliet Resist / 8 (10 Super Prof Max) shaft blades 5000 chops/min Cutting frequency Belt XPA 2120 x 2 Powerband Transmission elektromagnetisch + remfunctie Clutch Hydraulische invoerwals Ø...

  • Page 76: Ec Declaration Of Conformity

    EN 13525: Forestry machinery : wood chippers - safety ELIET mfg. cy. hereby declares that after performing a hazard analysis, it is fully aware of the potential hazards and risks associated with the machine. In this knowledge, the necessary steps have been taken in line with Machine Directive 2006/42/EC in order to ensure absolute operator safety for the operator, when the machine is used correctly.

  • Page 77: Appendix

    16. Appendix 16.1 Technical specifications of the lubricants and fuel Engine oil Synthetic oil SF, SG, SH, SJ Viscosity SAE 5 W 30 / SAE 10 W-30 Capacity of engine crankcase 1.7 L Fuel Unleaded petrol (gasoline) Minimum RON Capacity of fuel tank 18 L Hydraulic oil Conforms to DIN 51524 Part 3 HVLP...

  • Page 78: List Of Torques

    16.2 List of torques Bolt head according to DIN 931,912 etc. Strength 10.9 Thread Normal thread 1050 1100 1550 1450 2100 Fine thread M8 x 1 M10 x 1,25 M12 x 1,5 M14 x 1,5 M16 x 1,5 M18 x 1,5 M20 x 1,5 M22 x 1,5 M24 x 2...

  • Page 79: Troubleshooting - Resolving Problems

    16.3 Troubleshooting - resolving problems The troubleshooting page on the dashboard indicates both electrical and mechanical faults that could pose a risk for both operator and machine. If there is a fault, the Alarm LED will light up, the LCD screen back-light will blink and an error mes- sage will appear on the display.

  • Page 80: F03: Short Clutch

    16.3.4 F03: Short Clutch This error message indicates that there is a short circuit on the electrically driven coupling. Check to ensure that the counter is still properly connected to the electric coupling. Check all electrical wiring and sockets on the coupling. 16.3.5 F04: Wiring Clutch The electrical wiring is faulty;...
  • Page 81 16.4 Dashboard warnings 16.4.1 W00: Safety Bar The safety-stop-bracket is pushed in. Pull this back out order to activate the blade axle. 16.4.2 W01: AntiBlock Motor When activating the motor’s ABM system, this warning will appear on the dashboard 16.4.3 W02: Speed Up Engine The revolutions of the motor are insufficient for chipping.
  • Page 82 At Eliet, we have strict quality rules on designing and manufacturing products. The priorities given by these rules are to guarantee a long service life and permanent safety. That is why at Eliet, we are willing to repair at no charge hidden defects or faults during the whole run-in period (aka the warranty period), provided the prescribed procedure is followed.
  • Page 83 Faulty components shall become the property of ELIET. • Step 8 : When a warranty claim is found to be valid, ELIET will credit the warranty parts. Cus- tomers shall never be entitled to apply for a refund of labour costs.
  • Page 85 V03-201508...

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