Honda GXV 270 Manual
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A Few Words About Safety
SERVICE INFORMATION
The service and repair information contained in this manual is intended for use by qualified, professional technicians. Attempting
service or repairs without the proper training, tools, and equipment could cause injury to you and/or others. It could also damage this
Honda product or create an unsafe condition.
This manual describes the proper methods and procedures for performing service, maintenance, and repairs. Some procedures
require the use of special tools. Any person who intends to use a replacement part, service procedure, or a tool that is not
recommended by Honda must determine the risks to his or her personal safety and the safe operation of this product.
If you need to replace a part, use Honda Genuine parts with the correct part number or an equivalent part. We strongly recommend
that you do not use replacement parts of inferior quality.
For Your Customer's Safety
Proper service and maintenance are essential to the customer's safety and the reliability of this product. Any error or oversight while
servicing this product can result in faulty operation, damage to the product, or injury to others.
 WARNING
Improper service or repairs can create an
unsafe condition that can cause your customer
or others to be seriously hurt or killed.
Follow the procedures and precautions in this
manual and other service materials carefully.
For Your Safety
Because this manual is intended for the professional service technician, we do not provide warnings about many basic shop safety
practices (Hot parts-wear gloves, for example). If you have not received shop safety training or do not feel confident about your
knowledge of safe servicing practice, we recommend that you do not attempt to perform the procedures described in this manual.
Some of the most important general service safety precautions are given below. However, we cannot warn you of every conceivable
hazard that can arise in performing service and repair procedures. Only you can decide whether or not you should perform a given
task.
 WARNING
Failure to properly follow instructions and
precautions can cause you to be seriously hurt
or killed.
Follow the procedures and precautions in this
manual carefully.
Important Safety Precautions
Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and using
safety equipment. When performing any service task, be especially careful of the following:
• Read all of the instructions before you begin, and make sure you have the tools, the replacement or repair parts, and the skills
required to perform the tasks safely and completely.
• Protect your eyes by using proper safety glasses, goggles, or face shields anytime you hammer, drill, grind, or work around
pressurized air, pressurized liquids, springs or other stored-energy components. If there is any doubt, put on eye protection.
• Use other protective wear when necessary, for example gloves or safety shoes. Handling hot or sharp parts can cause severe
burns or cuts. Before you grab something that looks like it can hurt you, stop and put on gloves.
• Protect yourself and others whenever you have engine-power equipment up in the air. Anytime you lift this product with a hoist,
make sure that the hoist hook is securely attached to the product.
Make sure the engine is off before you begin any servicing procedures, unless the instruction tells you to do otherwise. This will help
eliminate several potential hazards:
• Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you run the engine.
• Burns from hot parts. Let the engine and exhaust system cool before working in those areas.
• Injury from moving parts. If the instruction tells you to run the engine, be sure your hands, fingers and clothing are out of the way.
Gasoline vapors and hydrogen gasses from battery are explosive. To reduce the possibility of a fire or explosion, be careful when
working around gasoline or batteries.
• Use only a nonflammable solvent, not gasoline, to clean parts.
• Never store gasoline in an open container.
• Keep all cigarettes, sparks, and flames away from the battery and all fuel-related parts.

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Summary of Contents for Honda GXV 270

  • Page 1 Honda must determine the risks to his or her personal safety and the safe operation of this product. If you need to replace a part, use Honda Genuine parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.
  • Page 2 This manual covers the construction, function, and servicing procedures for all Honda GXV270, GXV340, and GXV390 engines. It also includes all supplements available at the time of printing. Careful observance of these instructions will result in better, safer service This manual includes all supplements available at the work.
  • Page 14 TL SERVICE BULLETIN #1...
  • Page 18 OHV SERVICE BULLETIN #10...
  • Page 20 OHV SERVICE BULLETIN #13...
  • Page 23 GENERAL INFO #6...
  • Page 24 OHV SERVICE BULLETIN #5 GENERAL INFO #6 OHV SERVICE BULLETIN #11...
  • Page 25 GENERAL INFO #7...
  • Page 39 OHV SERVICE BULLETIN #3 OHV SERVICE BULLETIN #9 OHV SERVICE BULLETIN #32...
  • Page 45 OHV SERVICE BULLETIN #30...
  • Page 49 OHV SERVICE BULLETIN #14...
  • Page 50 OHV SERVICE BULLETIN #8...
  • Page 60 SHOP MANUAL GXV270 • GXV340 • GXV390 GXV270 • GXV340 Propane Fueled Supplement © 1988–2014 American Honda Motor Co., Inc.—All Rights Reserved...
  • Page 61: A Few Words About Safety

    Honda must determine the risks to his or her personal safety and the safe operation of this product. If you need to replace a part, use Honda Genuine parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.
  • Page 68 SHOP MANUAL GXV270 • GXV340 • GXV390 GXV270 • GXV340 Propane Fueled with AC Starter Motor Supplement © 1988–2014 American Honda Motor Co., Inc.—All Rights Reserved...
  • Page 69 Honda must determine the risks to his or her personal safety and the safe operation of this product. If you need to replace a part, use Honda Genuine parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.
  • Page 78 SHOP MANUAL GXV270 • GXV340 • GXV390 GXV390 Supplement © 1989–2014 American Honda Motor Co., Inc.—All Rights Reserved...
  • Page 79 Honda must determine the risks to his or her personal safety and the safe operation of this product. If you need to replace a part, use Honda Genuine parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.
  • Page 94 SHOP MANUAL GXV270 • GXV340 • GXV390 GXV270 • GXV340 • GXV390 Oil Alert Supplement © 1988–2014 American Honda Motor Co., Inc.—All Rights Reserved...
  • Page 95: A Few Words About Safety

    Honda must determine the risks to his or her personal safety and the safe operation of this product. If you need to replace a part, use Honda Genuine parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.
  • Page 96 CONTENTS I. DISASSEMBLY AND SERVICE ..... 89 This supplement describes the major differences between the Honda G XV270•GXV 340 e ngines and the 1. IGNITION COIL, ENGINE STOP SWITCH, GXV270•GXV340•GXV390 OIL ALERT TYPE engines . OIL ALERT BUZZER ... . .
  • Page 98: Disassembly And Service

    I. DISASSEMBLY AND SERVICE GXV270•GXV340•GXV390 OIL Al£RT 1YPE 1. IGNITION COIL, ENGINE STOP SWITCH, OIL ALERT BUZZER a. DISASSl:MBLY / REASSEMBLY ENGINE STOP SWITCH LEAD REASSEMBLY: Route the switch lead along the cylinder block and secure it with the clamps and grommet. IGNITION COIL ex 2 8 -----------...
  • Page 100: Operation

    II. OPERATION GXV270•GX\f340eGXV390 OIL ALERT TYPE OIL ALERT SYSTEM If the engine oil level falls to a predetermined point, the oil alert buzzer will sound, indicating that oil should be added. <Operating Principles> • OIL LEVEL SWITCH 1) When the engine oil falls to a predetermined point, the float (with magnet) inside the switch unit in the oil pan will descend and approach the reed switch.
  • Page 102 SHOP MANUAL GXV270 • GXV340 • GXV390 GXV340K1 Supplement © 1989–2014 American Honda Motor Co., Inc.—All Rights Reserved...
  • Page 103 Honda must determine the risks to his or her personal safety and the safe operation of this product. If you need to replace a part, use Honda Genuine parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.
  • Page 112 SHOP MANUAL GXV270 • GXV340 • GXV390 GXV340K1 • GXV390 1995 Emissions Supplement © 1994–2014 American Honda Motor Co., Inc.—All Rights Reserved...
  • Page 113 Honda must determine the risks to his or her personal safety and the safe operation of this product. If you need to replace a part, use Honda Genuine parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.
  • Page 128 SHOP MANUAL GXV270 • GXV340 • GXV390 GXV340K2 • GXV390K1 Supplement © 1996-2014 American Honda Motor Co., Inc.—All Rights Reserved...
  • Page 129: A Few Words About Safety

    Honda must determine the risks to his or her personal safety and the safe operation of this product. If you need to replace a part, use Honda Genuine parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.
  • Page 140 SHOP MANUAL GXV270 • GXV340 • GXV390 GXV340K2 • GXV390K1 Propane Fueled Supplement © 1997-2014 American Honda Motor Co., Inc.—All Rights Reserved...
  • Page 141 Honda must determine the risks to his or her personal safety and the safe operation of this product. If you need to replace a part, use Honda Genuine parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.
  • Page 142 09/06 61ZE802Z...
  • Page 155 NOTES...
  • Page 156 SHOP MANUAL GXV270 • GXV340 • GXV390 GXV340UT2 • GXV390UT1 2008 Emissions Supplement © 2007-2014 American Honda Motor Co., Inc.—All Rights Reserved...
  • Page 157 Honda must determine the risks to his or her personal safety and the safe operation of this product. If you need to replace a part, use Honda Genuine parts with the correct part number or an equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.

This manual is also suitable for:

Gxv 340Gxv 390

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