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Mauldin 760 Operation Manual

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Operation Manual
Model: 760
Covers Serial Number Range:
716-W-76TKP8Y2*04716
through ______________________
Sold & Serviced By:

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Summary of Contents for Mauldin 760

  • Page 1 Operation Manual Model: 760 Covers Serial Number Range: 716-W-76TKP8Y2*04716 through ______________________ Sold & Serviced By:...

  • Page 2: Table Of Contents

    Contents 1. Introduction ..................... 4 1.1 Machine Components ..................4 1.2 Serial Number Plate ..................5 2. Safety ....................... 5 2.1 General Safety Information ................5 2.1.1 Safety Alert And Signal Words ................5 2.2 Operation Hazards .................... 6 2.2.1 ⚠Pressurized Fluids ...................8 2.2.2 ⚠...
  • Page 3 3.12 Material Feed Operation ................21 3.12.1 Automatic Auger Control ................21 3.12.2 Manual Auger Control ..................21 3.12.3 Material Height Adjustment Presets ..............21 3.12.3 Chage Material Height Presets ...............22 4 Screed Setup..................23 4.1 Initial Screed Setup ..................23 4.2 Extension Bottom Setup ................25 5 Fluid Capacities and Recommendations ..........

  • Page 4: Introduction

    Calder Brothers Corp Serial Number Range: Page 4 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ 1. Introduction 1.1 Machine Components Machine Steering Levers Front Tie Down (both sides) Operator Display Rear Tie Down (both sides) Engine Compartment Sonic Sensor Hopper...

  • Page 5: Serial Number Plate

    Calder Brothers Corp Serial Number Range: Page 5 V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ 1.2 Serial Number Plate Serial number plate is located on the right side of the engine enclosure. Record serial number and date in spaces below.

  • Page 6: Operation Hazards

    Calder Brothers Corp Serial Number Range: Page 6 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ ⚠ CAUTION Indicates a hazardous condition that could result in serious injury if not performed appropriately. NOTICE Indicates a situation that could result in damage to the machine or other property.
  • Page 7 Calder Brothers Corp Serial Number Range: Page 7 V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ all personnel clear of moving parts when engine is running or about to be started. Long hair must be tied back or netted. Keep clear of moving components.

  • Page 8: Pressurized Fluids

    Calder Brothers Corp Serial Number Range: Page 8 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ ⚠ WARNING Crush hazard. A raised screed or partially open hopper will fall if a hydraulic line or fitting is opened, or manual override button on hydraulic valve is pressed.

  • Page 9: Hazards From Modifying Equipment

    Do not make any alterations to your paver. Altering may cause your equipment to be unsafe and may void the manufacturers’ warranty. Always use Mauldin replacement parts. 2.3 Maintenance Hazards The following maintenance hazards are in additional to those found while operating the paver. All maintenance and service personal must be familiar with all hazards before working on the machine.

  • Page 10: Fire Or Explosion Prevention

    Calder Brothers Corp Serial Number Range: Page 10 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ If you must troubleshoot machine with engine running, have someone in constant visual contact who can shut off the engine or engage an Emergency Stop.
  • Page 11 Calder Brothers Corp Serial Number Range: Page 11 V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ 3 - Danger Stand Back. There are moving objects that could result in harm. Stand back a safe distance to avoid harm. Failure to keep back may result in serious injury or death.

  • Page 12: Safety Decals On Machine

    Calder Brothers Corp Serial Number Range: Page 12 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ 2.4.2 Safety Decals on Machine...

  • Page 13: Paver Operation

    Calder Brothers Corp Serial Number Range: Page 13 V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ 3 Paver Operation 3.1 Machine Functions Explained 1. Left track forward reverse lever 2. Right track forward reverse lever 3. Work Lights Of/Off 4. Screed Vibrator On/off 5.
  • Page 14 Calder Brothers Corp Serial Number Range: Page 14 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ Auger directional Toggle Switch. This changes the direction of the augers. Left and right side must be changed independently. Auger feed Auto/Manual Toggle switch. Set the toggle switch to the curly loop to have automatic feed control.

  • Page 15: Digital Display

    Serial Number Range: Page 15 V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ Pause/Resume: Pause feature will stop the movement of the machine without returning the joy sticks to the neutral position. To resume forward motion during paving double click the Pause/Resume toggle switch.

  • Page 16: Screed Temperature Screen

    Calder Brothers Corp Serial Number Range: Page 16 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ Right side material pile height selector, low, medium, high. The center of the auger icon will show green if auger is satisfied and red if there is a sensor fault.

  • Page 17: Material Feed Screen

    Calder Brothers Corp Serial Number Range: Page 17 V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ 3.2.3 Material Feed Screen Left side sonic sensor settings. Actual: this is the current reading from the sensor to the top of pile/ground. This can be used for trouble shooting.

  • Page 18: Start Engine

    Calder Brothers Corp Serial Number Range: Page 18 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ 3.4 Start Engine ⚠ WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 19: Emergency Stop

    Calder Brothers Corp Serial Number Range: Page 19 V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ 3.6 Emergency Stop Press Emergency stop button (1) to stop all paver functions. Twist button out to reset. All functions must be restarted. 3.7 Driving...

  • Page 20: Two Speed

    Calder Brothers Corp Serial Number Range: Page 20 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ 3.10 Two Speed ⚠ WARNING CAUTION: INJURY/OR DAMAGE MAY OCCUR: When switching to high range, bring paver to a stop before switching. Select high(rabbit) or low(turtle) on the travel speed toggle switch (1), or the soft button (2).

  • Page 21: Material Feed Operation

    Calder Brothers Corp Serial Number Range: Page 21 V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ 3.12 Material Feed Operation ⚠ DANGER DANGER: INJURY/OR DAMAGE MAY OCCUR: Make sure area around auger is completely clear before operating. Make sure there is no personnel or obstructions. Never operate the augers when personnel are in front of or around the augers.

  • Page 22: Chage Material Height Presets

    Calder Brothers Corp Serial Number Range: Page 22 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ 3.12.3 Change Material Height Presets You can change the value of your low, medium, and high presets at the Material Feed screen of the display.

  • Page 23: Screed Setup

    Calder Brothers Corp Serial Number Range: Page 23 V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ 4 Screed Setup 4.1 Initial Screed Setup...
  • Page 24 Calder Brothers Corp Serial Number Range: Page 24 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________...

  • Page 25: Extension Bottom Setup

    Calder Brothers Corp Serial Number Range: Page 25 MAULDIN Model: Freedom 14 Extension Setup V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ PAVING PRODUCTS Date: 11-21-13 Calder Brothers Corporation 4.2 Extension Bottom Setup Page: 1 of 3 Extension Adjustable Bottom 1/2-13, 1.5" LONG BOLT HINGED EXTENSION SCREEDING WITH LOCK WASHER.
  • Page 26 Calder Brothers Corp Serial Number Range: Page 26 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ MAULDIN Model: Freedom 14 Extension Setup PAVING PRODUCTS Date: 11-21-13 Calder Brothers Corporation Page: 2 of 3 Extension Adjustable Bottom BOLT NOT SHOWN FOR CLARITY.
  • Page 27 Calder Brothers Corp Serial Number Range: Page 27 V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ MAULDIN Model: Freedom 14 Extension Setup PAVING PRODUCTS Date: 11-21-13 Calder Brothers Corporation Page: 3 of 3 Extension Adjustable Bottom BOLT NOT SHOWN FOR CLARITY.

  • Page 28: Fluid Capacities And Recommendations

    Calder Brothers Corp Serial Number Range: Page 28 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ 5 Fluid Capacities and Recommendations Fluid Capacity Recommendation Engine Oil 7.5 Quarts 10w30,10w40,15w40 Hydraulic Oil 17 US Gallons AW46 Hydraulic Oil Engine Coolant 2.5 US Gallons...

  • Page 29: Removal

    Calder Brothers Corp Serial Number Range: Page 29 V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ ⚠ WARNING DISCONNECT GROUND CABLE FROM THE NEGATIVE BATTERY POST BEFORE ATTEMPTING TO SERVICE OR REMOVE BATTERY. 5.3.1 Removal a. Locate battery underneath engine (1).

  • Page 30: Engine And Engine Filters

    Calder Brothers Corp Serial Number Range: Page 30 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ NOTE: Check battery every 30 days during storage and return to full charge if necessary. 5.4 Engine and Engine Filters ⚠ WARNING BOTH DIESEL FUEL AND GASOLINE ARE HIGHLY FLAMMABLE AND EXPLOSIVE UNDER CERTAIN CONDITIONS.

  • Page 31: Hydraulic System

    Calder Brothers Corp Serial Number Range: Page 31 V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ 5.5 Hydraulic System ⚠ DANGER RELEASE, RESTRAIN, OR OTHERWISE RENDER SAFE ALL POTENTIAL HAZARDOUS STORED OR RESIDUAL ENERGY. IF A POSSIBILITY EXISTS FOR RE-ACCUMULATION OF HAZARDOUS ENERGY, REGULARLY VERIFY DURING THE SERVICE AND MAINTENANCE THAT SUCH ENERGY HAS NOT RE-ACCUMULATED TO HAZARDOUS LEVELS.

  • Page 32: Drive Motor

    Calder Brothers Corp Serial Number Range: Page 32 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ 5.6 Drive Motor The final drive unit on this machine is a maintenance free unit that does not use a planetary gear set. There is no fluid to replace at regular service intervals. It uses the hydraulic oil from the hydraulic circuit of the drive motor to lubricate the internals of the drive unit.

  • Page 33: Engine

    Calder Brothers Corp Serial Number Range: Page 33 V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ ⚠ WARNING THE TROUBLESHOOTING CHART AND PROCEDURES OUTLINED IN THIS SECTION SHOULD NOT BE ATTEMPTED BY OTHER THAN EXPERIENCED MECHANICS OR PERSONNEL UNDER THE DIRECT SUPERVISION OF AN EXPERIENCED MECHANIC.

  • Page 34: Hydraulic System

    Calder Brothers Corp Serial Number Range: Page 34 Model: 760 Paver V1.0 716-W-76TKP8Y2*04716 to ________________ Engine Status Voltmeter Reading Indicates To Correct Running 13.5v - 14v Normal Condition Running Less than 13.5v or Alternator or Regulator Contact Dealer more than 14v Malfunction Won’t Start...

  • Page 35: Recommended Preventive Maintenance Intervals

    Calder Brothers Corp Serial Number Range: Page 35 V1.0 Model: 760 Paver 716-W-76TKP8Y2*04716 to _____________ ⚠ WARNING TURN THE ENGINE OFF BY TURNING THE IGNITION SWITCH TO OFF. DISCONNECT THE BATTERY CABLES BEFORE SERVICING THE ENGINE START OR STOP CIRCUITS.

  • Page 36: Limited Product Warranty

    Mauldin or an Authorized Service Representative. EXCLUSIONS: This warranty does not apply to routine wearable parts of the Mauldin machine such as seals, points, plugs, hoses or similar items. This warranty does not extend to any machine or part replaced or repaired under this warranty. This...

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