Related Manuals for Mauldin 550-E
Summary of Contents for Mauldin 550-E
- Page 1 OPERATIONS MANUAL MODEL 550-E Machine Serial Number: Specification Number: Engine Serial Number: SOLD & SERVICED BY:...
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Page 2: Table Of Contents
Automatic Material Feed Setups ................Manual Material Feed Setups ................550-E Screed ™ ....................... Screed Heating System ..................Crown Setting: 550-E Screed ™ ..............Extension Setting: 550-E Screed ™ ..............Setting the 550-E to Pave ................Drive System Adjustments ................... -
Page 3: Daily Start-Up Checklist
Calder Brothers Corporation Page 3 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc Daily Start-up Checklist 1. Check Fluid Levels: a. Engine Oil b. Engine Coolant c. Hydraulic Oil d. Wash Down fluid 2. With the key switch in the “ON” position: a. -
Page 4: Important Safety Information
Calder Brothers Corporation Page 4 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc IMPORTANT SAFETY INFORMATION Most accidents involving paver maintenance are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. -
Page 5: Paver Operation
2. Check engine coolant level 3. Check hydraulic oil level The paver controls for the 550-E consist of two operator’s stations. The photograph below will introduce the control panels as well as familiarize you with the terminology associated with them. -
Page 6: Starting The Paver
Calder Brothers Corporation Page 6 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc STARTING THE PAVER STARTING To start the paver first check to make sure the forward and reverse levers are in the neutral position. The paver will not start if the red indicator light is not “ON” indicating a neutral position. •... -
Page 7: Material Feed Operation
550E Operations Manual Rev 1.0.doc MATERIAL FEED OPERATION The 550-E allows you to configure the auger operation of the paver for both an Automatic mode and a Manual mode. Use the automatic setting whenever possible to increase the useful life of the feed augers, and to maintain a more consistent “Head of Material”... -
Page 8: 550-E Screed
Calder Brothers Corporation Page 8 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc SCREED HEATING SYSTEM CONSTANT IGNITE SYSTEM CONTINUOUS IGNITION, manually controlled, propane screed heating 1. Start engine 2. Open manual Valve on 20lb propane tank 3. Set Regulator to 4PSI 4. -
Page 9: Crown Setting: 550-E Screed
550E Operations Manual Rev 1.0.doc SCREED HEATING SYSTEM The 550-E has one burner in each extension and two main screed burners. The proper way to light the burner system is the following procedure. 1. Make sure all shutoff valves are in the off position and lighting wand is off. -
Page 10: Extension Setting: 550-E Screed
Calder Brothers Corporation Page 10 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc 550E SCREED CROWN SETTING 1a. On a flat surface, find the null position of the screed depth handles by adjusting them until they are free and not in tension. 1b. - Page 11 Calder Brothers Corporation Page 11 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc 550E SCREED BOTTOM REPLACEMENT – BOLT ON PLATE 1. On a flat surface, find the null position of the screed depth handles by adjusting them until they are free and not in tension.
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Page 12: Drive System Adjustments
Calder Brothers Corporation Page 12 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc DRIVE TIRE - CHAIN ADJUSTMENTS Remove chain covers. Loosen bolts on wheel bearings slightly. Loosen chain adjusters on each side of drive wheel axles. Using a ¾” wrench, tighten chains to approximately ¾” slack depression. Align sprockets in turn by swapping sides of wheel. -
Page 13: Fluid Capacities & Recommendations
Calder Brothers Corporation Page 13 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc Fluid Capacities and Recommendations Fluid Capacity Recommendation • CD grade lubricating oil or higher. 32°F - 77°F use SAE20 or (SAE10W-30/40). • Above 77°F use SAE30 or (SAE10W-30/40). Engine oil 1.35 U.S. -
Page 14: Battery
Calder Brothers Corporation Page 14 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc b. Remove canister end cap to gain access to element. IMPORTANT: When safety element is dirty, it should be replaced. Do not attempt to clean. Battery CAUTION: BATTERY ELECTROLYTE IS A CAUSTIC ACID. -
Page 15: Engine & Engine Filters
Calder Brothers Corporation Page 15 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc 5. Storage a. Remove and clean battery, following correct procedures. b. Bring battery to full charge, following charger manufacturer’s instructions. c. Store in a cool dry place where there is no possibility of freezing. NOTE: Check battery every 30 days during storage and return to full charge if necessary. -
Page 16: Hydraulic System
Calder Brothers Corporation Page 16 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc i. Stop engine. Wait 15 minutes for engine oil to cool before proceeding. ii. Drain crankcase. iii. Unscrew and discard existing filters. iv. Fill new elements with fresh oil. v. -
Page 17: Troubleshooting Guide
Calder Brothers Corporation Page 17 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc TROUBLESHOOTING 1. General Proper troubleshooting begins with an organized approach to the problem at hand. Begin with investigation of the most probable cause, following the guidelines below. •... - Page 18 Calder Brothers Corporation Page 18 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc EXPERIENCED MECHANIC. FAILURE TO COMPLY MAY RESULT IN DAMAGE TO EQUIPMENT AND / OR INJURY OR DEATH TO PERSONNEL. Engine For engine troubleshooting see charts indicating faults and recommended repair procedures, refer to Manufacturer’s Operation and Maintenance Manual.
- Page 19 Calder Brothers Corporation Page 19 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc Hydraulic System Thoroughly review description of hydraulic system. Use logical steps to determine cause of malfunction. Identify the function or functions that require troubleshooting. If possible, trace malfunction to source: pump, control, motor or cylinder. Determine if pressure or volume is inadequate for function as specified: Hydraulic System Pressures Auxiliary circuits, gear pump...
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Page 20: Component Removal & Installation
Calder Brothers Corporation Page 20 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc Removal and Installation of Equipment 1. Preparation WARNING: BEFORE PERFORMING INSTALLATION OR REMOVAL PROCEDURES THE FOLLOWING PRECAUTIONS MUST BE ADHERED TO IN ORDER TO PREVENT POSSIBLE DAMAGE TO EQUIPMENT OR INJURY OR DEATH TO PERSONNEL. -
Page 21: Recommended Preventive Maintenance Intervals
Calder Brothers Corporation Page 21 Model: 550E Gravity Feed Paver 550E Operations Manual Rev 1.0.doc Recommended Preventive Maintenance Intervals INTERVAL ITEM PROCEDURE - AFTER FIRST 50 HOURS - Change all hydraulic filters Check for hydraulic leaks Initial Break-In Change engine oil and filter Check for loose nuts and bolts Tighten as necessary Check for excessive wear on all... -
Page 22: Warranty
INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND CUSTOMER WAIVES ANY OBLIGATION OF LIABILTY OF MAULDIN ARISING IN TORT OR STRICT LIABILITY IN TORT, OR FOR LOSS OR USE, REVENUE OR PROFIT WITH RESPECT TO MAULDIN MACHINE AND/OR PARTS FOR ANY LIABILTY OF CUSTOMER TO ANY THIRD PARTY, OR FOR OTHER DIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES. - Page 23 Notes:...
- Page 24 PAVER OPERATION MANUAL MODEL 550-E...
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