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Mauldin 1560 Operation Manual

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Operation Manual
Model: 1560
Covers Serial Number Range:
848-S-56TCG9Y2*03848 through ______________________
Sold & Serviced By:

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Summary of Contents for Mauldin 1560

  • Page 1 Operation Manual Model: 1560 Covers Serial Number Range: 848-S-56TCG9Y2*03848 through ______________________ Sold & Serviced By:...

  • Page 3: Table Of Contents

    Contents Safety ..........................1 Machine Decals......................4 Operator Functions .....................6 Starting tthe Paver.......................8 Material Feed Controls ....................10 Digital Display ......................13 Screed Setup........................16 Extension Bottom Setup .....................18 Machine Maintenance ....................21 Machine Troubleshooting ...................26 Maintenance Guide......................29 Notes..........................31 Warranty ........................35...

  • Page 4: Safety

    Calder Brothers Corp Serial Number Range: Page 1 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0 Safety IMPORTANT SAFETY INFORMATION Most accidents involving paver maintenance are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
  • Page 5 Calder Brothers Corp Serial Number Range: Page 2 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________ SERVICE WARNING General Operating personnel must perform service checks regularly to be sure systems are in good operating condition. If abnormal conditions are detected, inform maintenance per- sonnel immediately.
  • Page 6 Calder Brothers Corp Serial Number Range: Page 3 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0 Danger Crush Hazard. There are moving objects with sharp and or hard edges. Failure to observe moving parts and keep clear can and will result in serious injury.

  • Page 7: Machine Decals

    Calder Brothers Corp Serial Number Range: Page 4 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________ Machine Decals Safety Decal Location...
  • Page 8 Calder Brothers Corp Serial Number Range: Page 5 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0...

  • Page 9: Operator Functions

    Calder Brothers Corp Serial Number Range: Page 6 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________ Operator Functions PAVER OPERATION SECTION Machine Functions Explained 1. Hopper Open and Close. *If your machine is optioned with dual hopper control this toggle is just the left hopper* 2.
  • Page 10 Calder Brothers Corp Serial Number Range: Page 7 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0 17. Left Auger Direction In/Out 18. Left Conveyor Feed AUTO/Manual 19. Right Conveyor Feed AUTO/Manual 20. Right Auger Direction In/Out 21. Auger Control AUTO/Manual. Auto uses the sonic sensors to determine when to turn on the feed system (augers and conveyors).

  • Page 11: Starting Tthe Paver

    Calder Brothers Corp Serial Number Range: Page 8 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________ Starting tthe Paver the lever will stay and the screed will be in float mode. 23. Right Extension Lever. This extends and retracts the right hand screed extension.
  • Page 12 Calder Brothers Corp Serial Number Range: Page 9 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0 If engine does not start quickly, repeat the PRE-HEAT step • Adjust engine RPM as needed for smooth idle. CAUTION: Do not Pre-heat more than 5 seconds at a time, or Glow Plug failure will occur.

  • Page 13: Material Feed Controls

    To engage from low to high flip the High range switch up. MATERIAL FEED OPERATION The 1560 allows you to configure the auger and conveyor operation of the paver for both an Automatic mode and a Manual mode. Use the automatic mode whenever pos- sible to increase the useful life of the feed augers, and to maintain a more consistent “Head of Material”...
  • Page 14 Calder Brothers Corp Serial Number Range: Page 11 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0 2. Locate the AUTO – MAN switch labeled: 3. Set the switch to “AUTO” 4. Locate the CONV & AUG switches labeled: 5. Set the AUG switch to “OUT” Labeled 1 in Figure A 6.
  • Page 15 Calder Brothers Corp Serial Number Range: Page 12 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________ MANUAL FEED OPERATION 1. Go to the LH operators’ station 2. Locate the AUTO – MAN switch labeled: 3. Set the switch to “MAN” 4. Locate the CONV & AUG switches labeled: 5.

  • Page 16: Digital Display

    Calder Brothers Corp Serial Number Range: Page 13 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0 Digital Display Digital Display This digital display indicates engine oil pressure, engine coolant temperature, battery voltage, engine speed, engine torque being used, diesel exhaust fluid tank level, diesel fuel tank level and engine hours.
  • Page 17 Calder Brothers Corp Serial Number Range: Page 14 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________ Material Feed Screen Note: Material feed screen can be viewed at the right hand station, but that the material height change and the dual/ single can only be changed from the left hand station.
  • Page 18 V1.0 Password Screen Password screen should only be accessed while being directed by a Mauldin service technician. 1. Selected station indicator. This symbol will be displayed on operators station screen with active travel controls. 2. Screed float mode indicator. When illuminated, screed is in float mode.

  • Page 19: Screed Setup

    Calder Brothers Corp Serial Number Range: Page 16 V1.0 Model: 1560 Paver Model: Freedom 14 Main Screed Setup 848-S-56TCG9Y2*03848 to _____________ MAULDIN Screed Setup PAVING PRODUCTS Date: 08-01-19 Calder Brothers Corporation Page: 1 of 2 Initial Screed Adjustment Settings EXTENSION SLOPE TURNBUCKLE LOCK BOLT...
  • Page 20 Calder Brothers Corp Serial Number Range: Page 17 Model: Freedom 14 Main Screed Setup MAULDIN 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0 PAVING PRODUCTS Date: 08-01-19 Calder Brothers Corporation Page: 2 of 2 Initial Screed Adjustment Settings EXTENSION SLOPE TURNBUCKLE...

  • Page 21: Extension Bottom Setup

    Calder Brothers Corp Serial Number Range: Page 18 MAULDIN Model: Freedom 14 Extension Setup V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________ PAVING PRODUCTS Date: 11-21-13 Extension Bottom Setup Calder Brothers Corporation Page: 1 of 3 Extension Adjustable Bottom 1/2-13, 1.5" LONG BOLT HINGED EXTENSION SCREEDING WITH LOCK WASHER.
  • Page 22 Calder Brothers Corp Serial Number Range: Page 19 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0 MAULDIN Model: Freedom 14 Extension Setup PAVING PRODUCTS Date: 11-21-13 Calder Brothers Corporation Page: 2 of 3 Extension Adjustable Bottom BOLT NOT SHOWN FOR CLARITY.
  • Page 23 Calder Brothers Corp Serial Number Range: Page 20 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________ MAULDIN Model: Freedom 14 Extension Setup PAVING PRODUCTS Date: 11-21-13 Calder Brothers Corporation Page: 3 of 3 Extension Adjustable Bottom BOLT NOT SHOWN FOR CLARITY.

  • Page 24: Machine Maintenance

    Calder Brothers Corp Serial Number Range: Page 21 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0 Machine Maintenance Fluid Capacities and Recommendations Fluid Capacity Recommendation Engine Oil 8.5 Quarts 15w40 Hydraulic Oil 15.5 US Gallons AW46 Hydraulic Oil Grease As required N.G.L.I #2 high Temp...
  • Page 25 Calder Brothers Corp Serial Number Range: Page 22 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________ 1. Engine Primary Element a. Unbuckle clips to remove element container end cap. b. Pull gently to remove main element. c. Use compressed air with an element-cleaning nozzle IMPORTANT: Main element should be replaced after six cleanings or 500 hours use.
  • Page 26 Calder Brothers Corp Serial Number Range: Page 23 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0 CAUTION: DO NOT CONNECT NEGATIVE (GROUND) TERMINAL FIRST. ARCING CAN OC- CUR, POSSIBLY CAUSING SEVERE BURNS AND/OR BATTERY EXPLOSION. d. Connect negative (-) terminal. e. Close engine compartment.
  • Page 27 Calder Brothers Corp Serial Number Range: Page 24 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________ Stop engine. Wait 15 minutes or engine oil to cool before proceeding. On the hopper side, remove drain plug and position capturing bucket. Drain crankcase.
  • Page 28 Calder Brothers Corp Serial Number Range: Page 25 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0 Conveyor System Conveyor drive system should be inspected annually. Check for worn sprockets and chain. Check keys and keyways for wear. Replace keys if needed.

  • Page 29: Machine Troubleshooting

    Calder Brothers Corp Serial Number Range: Page 26 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________ Machine Troubleshooting TROUBLESHOOTING 1. General Proper troubleshooting begins with an organized approach to the problem at hand. Be- gin with investigation of the most probable cause, following the guidelines below.
  • Page 30 Damaged wiring loom to steering station Driveline mechanical failure 2. Vehicle moves in neutral. Steering levers are actually engaged Steering calibration adjustment required, (must be performed by authorized Mauldin ser- vice technician) For detailed troubleshooting information on hydrostatic transmission, refer to Trouble Shooting Manual, Rexroth...
  • Page 31 Calder Brothers Corp Serial Number Range: Page 28 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________ C. Electrical System D. Hydraulic System Thoroughly review description of hydraulic system. Use logical steps to determine cause of malfunction. Identify the function or functions that require troubleshooting.

  • Page 32: Maintenance Guide

    Calder Brothers Corp Serial Number Range: Page 29 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0 Maintenance Guide Removal and Installation of Equipment 1. Preparation WARNING: BEFORE PERFORMING INSTALLATION OR REMOVAL PROCEDURES THE FOLLOWING PRECAUTIONS MUST BE ADHERED TO IN ORDER TO PREVENT POSSIBLE DAMAGE TO EQUIPMENT OR INJURY OR DEATH TO PERSONNEL.
  • Page 33 Serial Number Range: Page 30 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________ A copy of this schedule is attached to the paver in the form of a decal. Be sure to follow the Hour interval recommendations whenever the paver is equipped with an engine hour meter.

  • Page 34: Notes

    Calder Brothers Corp Serial Number Range: Page 31 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0 Notes...
  • Page 35 Calder Brothers Corp Serial Number Range: Page 32 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________...
  • Page 36 Calder Brothers Corp Serial Number Range: Page 33 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0...
  • Page 37 Calder Brothers Corp Serial Number Range: Page 34 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________...

  • Page 38: Warranty

    Calder Brothers Corp Serial Number Range: Page 35 848-S-56TCG9Y2*03848 to ________________ Model: 1560 Paver V1.0 Warranty...
  • Page 39 Calder Brothers Corp Serial Number Range: Page 36 V1.0 Model: 1560 Paver 848-S-56TCG9Y2*03848 to _____________ THIS PAGE LEFT BLANK INTENTIONALLY...

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