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Summary of Contents for jcm-tech RAMP1
- Page 1 RAMP1 & RAMP3 User Manual...
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Page 2: Table Of Contents
Detailed description RAMP1 RAMP3 Installation Connections Power Single-phase power and motor connection Tri-phase power and motor connection Inputs RAMP1 control panel RAMP3 control panel Outputs RAMP1 control panel RAMP3 control panel Instructions for use RAMP1 control panel RAMP3 control panel Maintenance... -
Page 3: Important Safety Instructions
Important safety instructions Important safety instructions for installation Disconnect the power supply whenever you proceed to the installation, main- tenance or repair of the equipment. •Before installing the panel, remove all unnecessary ropes or chains and disable any equipment such as locks that is not necessary for the automatic operation. -
Page 4: Introduction
Panel RAMP1: control for a levelling ramp with a valve to provide movement of the ramp and folding lip. Panel RAMP3: control of a levelling ramp with three valves. This is similar to the panel RAMP1 but provides control of the telescopic lip. -
Page 5: Ramp1
RAMP1 1- FUSE 7- VALVE TERMINALS 1 A/230 V in the second transformer spool for work Valve terminals 24 V CC 700 mA power 2- BRIDGE 8- BUTTON INTERFACE MODULE CONNECTOR Bridge to determine the 230/400 V power mode Connector for the button interface module... -
Page 6: Ramp3
RAMP3 1- FUSE 7- VALVE TERMINALS 1 A/230 V in the second transformer spool for work Valve terminals 24 V CC 700 mA power 2- BRIDGE 8- BUTTON INTERFACE MODULE CONNECTOR Bridge to determine the 230/400 V power mode Connector for the button interface module 3-FUSES FOR L1/L2/L3 9- LIMIT SWITCH TERMINALS 6 A/250 V... -
Page 7: Installation
Installation Install the control vertically on the wall, at a height of 1.5m, following the assembly instructions. jcmtechnologies... -
Page 8: Connections
Connections Power Single-phase power and motor connection Determine voltage of the 230 VAC power mode with the bridge. Install the bridge in the position shown in the figure below. Connect the power cable with the following configuration: •Phase cable to connector L1 •Neutral cable to connector L2 •Grounding cable to grounding connector Connect the motor:... -
Page 9: Tri-Phase Power And Motor Connection
Tri-phase power and motor connection Determine voltage of the 230/400 VAC power mode with the bridge. Install the bridge in the position shown in the figure below. Connect the power cable with the following configuration: •Phase cable 1 to connector L1 •Phase cable 2 to connector L2 •Phase cable 3 to connector L3 •Grounding cable to grounding connector... -
Page 10: Inputs
Inputs Diagram of wiring for limit switches and thermal protection for the motor. RAMP1 control panel IN 1 DOOR, limit switch: contact closed in door-open position. IN 3 Thermal protection for motor. RAMP3 control panel IN 1 DOOR, limit switch: contact closed in door-open position. -
Page 11: Outputs
Button 1 "Ramp up" BTN2 Button 2 "Lip out" BTN3 Button 3 "Lip in" Outputs Diagram of wiring for control valves for ramp down, lip out, and lip in. RAMP1 control panel Out 1 Valve 1: electromagnetic valve "ramp down." jcmtechnologies... -
Page 12: Ramp3 Control Panel
RAMP3 control panel Out 1 Valve 1: electromagnetic valve "ramp down." Out 2 Valve 2: electromagnetic valve "lip out." Out 3 Valve 3: electromagnetic valve "lip in." jcmtechnologies... -
Page 13: Instructions For Use
Instructions for use RAMP1 control panel Check that the main door is totally open. Start the module up by turning the main switch clockwise from the "0" position to the "1" position, as shown in the figure. Wait until the lorry is entirely parked. -
Page 14: Ramp3 Control Panel
RAMP3 control panel Check that the main door is totally open. Start the module up by turning the main switch clockwise from the "0" position to the "1" position, as shown in the figure. Keep the "Ramp up" button pushed until the levelling loading ramp has reached its upper limit. Release the "Ramp up"... - Page 15 The levelling loading ramp will lower to rest on the lorry. Once you have completed the loading/unloading activity and before the lorry leaves, the worker must release it from the levelling loading ramp. Keep the "Ramp up" button pushed until the levelling loading ramp has reached its upper limit. Release the "Ramp up"...
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Page 16: Maintenance
Maintenance Maintenance warning If you have exceeded the number of operations or work hours, the panel will go into main- tenance mode, the "Ramp up" button will begin to blink, and the function keys will stop working. Maintenance When the module says maintenance is required, follow these steps: Module turned off with the main switch/the switch must be on in position 0. -
Page 17: Troubleshooting
Troubleshooting Indicator Lights Solution The "Ramp up" button You must conduct maintenance. blinks The "Ramp up" button Check the main power source. does not turn on when Check fuse 1 and, if necessary, replace it. the main switch is in Check fuse 3 and, if necessary, replace it. -
Page 18: Notes
Notes jcmtechnologies... -
Page 19: Technical Data
Technical data Maintenance metre Motor activations longer than 10 seconds will be counted. The unit is delivered with factory-set maintenance metres to warn that maintenance is required in: total work time [ horas ] time limit for long movements 40000 [ times] Electric parameters Parameter... -
Page 20: Regulatory Data
Regulatory Data UKCA Declaration of conformity JCM TECHNOLOGIES, SAU hereby declares that the product RAMP1 & RAMP3 complies with the relevant fundamental requirements of the Supply of Machinery (Safety) Regulations 2008 as well as with the Electromagnetic Compatibility Regu- lations 2016 and the Electrical Equipment (Safety) Regulations 2016 whenever its usage is foreseen; and with the RoHS Regulations 2012.
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