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Summary of Contents for Vermeer RTX200
- Page 1 RTX200 trencher Operator’s manual EN_o1_04_original instructions Publication date: 2022_11_16 Serial no. 101- Order no. 105400DY4 Cabled assembly no. 163743448...
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Page 2: Notice To Owner
This manual explains the proper operation of your machine. Study and understand these instructions thoroughly before operating or maintaining the machine. Failure to do so could result in personal injury or equipment damage. Consult your Vermeer dealer if you do not understand the instructions in this manual or need additional information. - Page 3 Orientation: Right and left sides of the machine are determined by facing in the direction of forward travel. The attachment is at the front of machine. Trademarks Vermeer, the Vermeer logo and Equipped to Do More are trademarks of Vermeer Manufacturing Company in the U.S. and/or other countries. Kohler and Command Pro are trademarks of Kohler Co.
- Page 4 Vermeer dealer. The warranty repair or replacement must be made by a Vermeer independent authorized dealer at the dealer’s location. Vermeer will pay for replacement parts and such authorized dealer’s labor in accordance with Vermeer’s labor reimbursement policy. Vermeer reserves the right to supply remanufactured replacement parts as it deems appropriate.
- Page 5 (7) Transportation costs, if any, of transporting to the Vermeer dealer. Freight costs, if any, of transporting replacement parts to the Vermeer dealer. (8) The travel time of the Vermeer dealer’s service personnel to make a repair on the retail purchaser’s site or other location. (9) In no event shall Vermeer’s liability exceed the purchase price of the product, (10) Vermeer shall not be liable to any person under any circumstances for any incidental or consequential damages (including but not limited to, loss of profits, out of service time) occurring for any reason at any time.
- Page 6 (12) Depreciation damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, lack of proper protection during storage. (13) Accessory systems and electronics not of Vermeer’s manufacture are warranted only to the extent of such manufacturer’s respective Limited Warranty if any.
- Page 7 NO DEALER WARRANTY. The selling dealer makes no warranty of its own and the dealer has no authority to make any representation or promise on behalf of Vermeer or to modify the terms or limitations of this warranty in any way.
- Page 8 Vermeer are pleased to explain the evaporative emission control system (EECS) warranty on your Vermeer equipment. Vermeer must warrant the EECS on your equipment for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your equipment. Your EECS may include components such as the fuel lines, fuel caps, canisters, vapor hoses, clamps, connectors, and other associated evaporative emission-related components.
- Page 9 You are responsible for presenting your equipment to an authorized Vermeer dealer or distributor as soon as the problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should contact the Vermeer Customer Data Department at 1-800-829-0051.
- Page 10 Fittings, clamps, gaskets, grommets, and mounting hardware associated with systems above. The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of Vermeer, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS EMISSIONS WARRANTY.
- Page 11 This machine is equipped with Vermeer GPS tracking equipment that collects and transmits data about the machine’s performance and location. This data is collected by Vermeer and held, used and shared consistently with the terms of the Vermeer Privacy Policy and any applicable provisions of the End User License Agreement (“EULA”) which may be found at: http://www2.vermeer.com/...
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- Page 13 ___ Check that machine does not move when the ground drive lever is in neutral and engine is at full throttle. ___ Check that digging chain does not move when digging chain drive lever is in neutral and engine is at full throttle. RTX200 operator’s manual Receiving and delivery report i...
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Page 14: Engine
Review and demonstrate with the customer the various aspects of tractor operation: ___ overall explanation of how the machine works ___ overall explanation of how trencher works ___ tractor and trencher safety ___ preparing the machine and trencher for operation ii Receiving and delivery report RTX200 operator’s manual... -
Page 15: Dealer/Owner Information
Dealer/Owner information dealer owner address address city city state/province state/province zip/postal code zip/postal code country country phone number phone number email address email address RTX200 operator’s manual Receiving and delivery report iii... -
Page 16: Machine Identification Numbers - Record
Machine identification numbers - record Machine model number ________________ Machine serial number ________________ Backfill blade (option) model number ________________ Backfill blade (option) serial number ________________ iv Receiving and delivery report RTX200 operator’s manual... -
Page 17: Engine Identification Number - Record
Engine identification number - record Engine model number _________________ Engine serial number _________________ RTX200 operator’s manual Receiving and delivery report v... -
Page 18: Identification Decals
These decals provide easy identification of the model and 17-digit identification number for the machine and attachments. The barcode contains the VIN number and can be scanned with any barcode reading device. Machine identification decal Backfill blade (option) identification decal vi Receiving and delivery report RTX200 operator’s manual... -
Page 19: Table Of Contents
Emergency towing ......30-7 Vermeer productivity tools ......16-1 Vermeer GPS tracking equipment (telematics) . - Page 20 (SN 101–310) ........60-3 viii Table of contents RTX200 operator’s manual...
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Page 21: Safety Messages
This symbol indicates that at least one part of the machine is not operating correctly. Shutting down the machine may not be necessary, but some maintenance may be required. RTX200 operator’s manual Safety messages 10-1... - Page 22 WARNING: Wear personal protective equipment. Wear close-fitting clothing and confine long hair. Additional personal protection requirements are explained separately. Refer to “Personal protection,” page 40-2. WARNING: Keep spectators away. 10-2 Safety messages RTX200 operator’s manual...
- Page 23 Wait for leaking to stop before disconnecting the fitting. Fluid injected under the skin must be removed immediately by a surgeon familiar with this type of injury. RTX200 operator’s manual Safety messages 10-3...
- Page 24 5 minutes. Turn fuel cap 1/4 turn, wait 10 seconds. Touch spout to tank to discharge static, then remove cap. Keep spout in contact with tank while filling. CAUTION: Hot muffler can burn. Stay away. 10-4 Safety messages RTX200 operator’s manual...
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Page 25: Crystalline Silica
A jobsite plan can include jobsite dust reduction measures including using water spray, vacuum or other methods. • If possible, change into disposable or washable clothes on the jobsite. Shower and change into clean clothing before leaving the jobsite. RTX200 operator’s manual Safety messages 10-5... - Page 26 WARNING: Failure to follow any of the preceding safety instructions or those that follow within this manual, could result in death or serious injury. This machine is to be used only for those purposes for which it was intended as explained in this operator’s manual. 10-6 Safety messages RTX200 operator’s manual...
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Page 27: Intended Use
Section 15: Intended use The RTX200 is a self-propelled rubber tire or track machine intended to be used solely to produce an open trench in a continuous operation with rearward motion of the machine. The RTX200 backfill blade attachment is intended to be used solely to push earthen material, typically to return excavated material back into the trench. - Page 28 This page intentionally left blank.
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Page 29: Vermeer Productivity Tools
Serial numbers 1001 and up are equipped with Vermeer GPS tracking equipment. Vermeer uses GPS tracking equipment to collect data about the machine’s performance and location. When activated, the telematics control unit (TCU) transmits the data to a subscription-based website called Vermeer Telematics (formerly known as Vermeer Fleet/Fleet Edge). - Page 30 There are two levels of data access, as well as a third option which turns off the system. • Full Implementation - The subscription owner, Vermeer and authorized dealers can all access the data. A new machine, manufactured by Vermeer Corporation and equipped with telematics, automatically begins transmitting data to Vermeer and its authorized dealer.
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Page 31: Controls
Pull back ..... . . decrease engine speed S/N 527 and above and S/N 101–526 with safety kit IK003702 installed RTX200 operator’s manual Controls 20-1... - Page 32 (5) Low oil pressure warning light Light indicates low pressure when the ignition switch is on. If the light does not shut off within 30 seconds after starting the engine, shut off the engine and correct the issue. 20-2 Controls RTX200 operator’s manual...
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Page 33: Machine Controls
Pull back ....momentarily reverse chain • Lever will spring return to neutral from reverse position. • Lever must be in neutral before engine will start. RTX200 operator’s manual Controls 20-3... - Page 34 Squeeze red lever under handlebar grip to allow engine to run when ground drive control or digging chain drive control is engaged. Handlebars Pivot handlebars to steer, rotating rear of machine in direction of push. 20-4 Controls RTX200 operator’s manual...
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Page 35: Starting Procedure
If engine fails to start in three attempts, turn switch off and check for fuel blockage or issues with ignition system. Step 8: Reduce throttle to idle. • Do not operate engine under load until engine has warmed up. For cold-weather starting, refer to Engine cold-weather starting in this section. • RTX200 operator’s manual Starting procedure 22-1... -
Page 36: After Engine Starts
Check operation of operator presence controls. The engine must stop if the operator presence lever is released while the ground drive lever or digging chain drive lever is engaged. This system is intended for your safety and must be maintained in good functional condition. Contact your Vermeer dealer if it does not function correctly Check that machine does not move with propel lever in neutral. -
Page 37: Cold-Weather Starting
• Reduce engine speed if hydraulic pump whines. Pump noise may indicate lack of oil which can damage the pump. • Do not spray starting fluid into the air cleaner. Engine damage can result. RTX200 operator’s manual Starting procedure 22-3... -
Page 38: Jump-Starting
Vehicles in contact have a ground connection which allows a spark to occur at the battery when the positive jumper cable is connected or removed. If equipped with battery caps, they must be in place and tight to reduce risk of battery explosion. 22-4 Starting procedure RTX200 operator’s manual... -
Page 39: Avoid Battery Burns
Internal: Drink large quantities of water or milk, follow with milk of magnesia, beaten egg or vegetable oil. Call a physician immediately. Jump-starting procedure WARNING: Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. RTX200 operator’s manual Starting procedure 22-5... - Page 40 NOTICE: To avoid sparks near battery, disconnect black jumper cable at point (4) frame before adjusting red cable at point (1). Boost battery Step 3: Start engine. Step 4: Remove cables in reverse order and install covers over cable clamps. Install battery access cover. 22-6 Starting procedure RTX200 operator’s manual...
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Page 41: Shutdown Procedure
Step 1: Step 2: Place digging chain drive lever in neutral. Step 3: Lower trencher boom to the ground. Step 4: Reduce engine speed to idle. Turn keyswitch to off and remove key. Step 5: RTX200 operator’s manual Shutdown procedure 23-1... - Page 42 If pin does not go all the way through, push the unit forward or backward slightly until pin will fully engage. Remove pin and place in bracket. Secure with clip (2) before moving machine. 23-2 Shutdown procedure RTX200 operator’s manual...
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Page 43: Transporting The Machine
Section 30: Transporting the machine Driving the machine WARNING: Rollover can crush. Do not allow anyone to ride on machine. WARNING: Runover can crush. Keep feet away from wheels or tracks. RTX200 operator’s manual Transporting the machine 30-1... -
Page 44: Steering The Machine
Steering the machine Pivot handlebars to steer, rotating rear of machine in direction of push. Machine will counter-rotate if propel lever is in neutral. 30-2 Transporting the machine RTX200 operator’s manual... -
Page 45: Safe Operation On Slopes
These maximums are stated below since they are design limits. These angles are not operating limits and therefore must never be used alone to establish safe operating angles for varying conditions. Maximum engine lubrication angle - 20° all directions. RTX200 operator’s manual Transporting the machine 30-3... -
Page 46: Trailering The Machine
Drive machine squarely onto trailer. Step 5: Stop machine when tie-down position is reached. The tie-down position distributes weight on the trailer as recommended by the trailer manufacturer. Step 6: Lower trencher boom to trailer. 30-4 Transporting the machine RTX200 operator’s manual... -
Page 47: Unloading
Minimize steering while on the ramps. Steering while on the ramps may result in the machine driving off the ramps or cause the ramps to move and drop off the trailer deck. RTX200 operator’s manual Transporting the machine 30-5... -
Page 48: Lifting - Single Point Lift Assembly (Optional)
NOTICE: Minimum required working load limit per sling leg is 1,000 lb (450 kg). Minimum sling leg length is 6 ft (2 m). Use suitable equipment to lift and lower machine onto the transport Step 3: vehicle. Fasten machine to transport vehicle using tie-downs. Step 4: 30-6 Transporting the machine RTX200 operator’s manual... -
Page 49: Emergency Towing
NOTICE: Do not exceed 1–2 mph (2–3 km/h) when towing. Higher speeds will cause heat buildup which will damage hydraulic motor. After towing, tighten tow valves (1); torque to 9–10 ft-lb Step 4: (12.2–13.6 Nm). RTX200 operator’s manual Transporting the machine 30-7... - Page 50 This page intentionally left blank.
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Page 51: Preparing Machine And Work Area
Become familiar with the controls, operation and use of the machine under the supervision of a trained and experienced operator. The operator must be familiar with the workplace’s safety rules and regulations, and must be mentally and physically capable of operating the machine safely. RTX200 operator’s manual Preparing machine and work area 40-1... -
Page 52: Personal Protection
Other workers in the immediate area must also wear hard hats, safety shoes, hearing protection and eye protection. Wear close-fitting clothing and confine long hair. Avoid wearing jewelry, such as rings, wristwatches, necklaces or bracelets. 40-2 Preparing machine and work area RTX200 operator’s manual... -
Page 53: Sound And Vibration Levels
The stated sound levels are representative for a given operating condition. Operating conditions may vary at each jobsite. The actual sound levels for your application and operating conditions may be different. RTX200 operator’s manual Preparing machine and work area 40-3... -
Page 54: Operator Presence Switch - Check
The ground drive and attachment drive controls must be returned to neutral before restarting the engine. The operator presence system is intended for your safety and must be maintained in good functional condition. Contact your Vermeer dealer if it does not function properly. Prepare the area WARNING: Keep all spectators and other workers away from the machine and work area while in operation. -
Page 55: Underground Utility Contact
If all utilities are not properly located, you may have an accident or suffer injuries; cause interruption of services; damage the environment; or, experience job delays. RTX200 operator’s manual Preparing machine and work area 40-5... -
Page 56: Look For Evidence Of Underground Placement
If utility cannot be precisely located, it must be shut off by the utility company. Look for evidence of underground placement Visually check for: • Notices of underground placements • Manhole covers • Drop boxes • Recent trenching activity 40-6 Preparing machine and work area RTX200 operator’s manual... -
Page 57: Striking A Utility
Death or serious injury could result from flying debris, burns or force of explosion. Immediately shut off engine, evacuate area, and contact utility company. Do not return until utility company gives permission to do so. RTX200 operator’s manual Preparing machine and work area 40-7... -
Page 58: Fiber Optic
The operator or job foreman should inspect jobsite for: • Notices of underground placements • Manhole covers • Drop boxes • Recent trenching activity • Any evidence of possible underground placements • Banks, overhangs, drop-offs and trenches 40-8 Preparing machine and work area RTX200 operator’s manual... - Page 59 Do not operate this machine in an area with flammable dust or vapors. Carbon monoxide fumes from the engine can asphyxiate. Operate only outdoors or provide adequate ventilation if indoor operation is essential. RTX200 operator’s manual Preparing machine and work area 40-9...
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Page 60: Prepare The Machine
Keep pressure washer stream away from machine controls and electrical/electronic devices. Compressed air can also push moisture through some connector and component seals. Do not point air nozzle directly at seal areas. 40-10 Preparing machine and work area RTX200 operator’s manual... -
Page 61: Fuel Tank - Fill
(B) To prevent a static electric spark from igniting fuel or vapors, touch the fuel nozzle or spout to the machine. (C) Remove the fuel cap. (D) Keep the fuel nozzle or spout in contact with the tank neck while fueling to help prevent static electric buildup. RTX200 operator’s manual Preparing machine and work area 40-11... - Page 62 NOTICE: The fuel tank capacity is 2.5 gal (9.5 L). Unleaded gasoline up to 10% ethyl alcohol, 90% is acceptable. Use octane rating of 87 (R+M or higher). Fill cap 40-12 Preparing machine and work area RTX200 operator’s manual...
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Page 63: Operating The Trencher
Starting the ground drive or digging chain drive without engaging the operator presence lever must also stop the engine. Contact your authorized independent Vermeer dealer if system requires repair or adjustment. -
Page 64: Trenching Tips
Some digging conditions, such as mixed aggregate rock that fractures easily and crumbles, may go better with a combination cup cutter and rotary cutter setup. • Contact your Vermeer dealer for optimal chain setup in your area. • Do not overload engine while trenching. -
Page 65: Trenching
Step 1: Line up machine at beginning of trench. Equipped with trench cleaner. Follow page If not so equipped, proceed to Step 5. Step 2: Shutdown procedure, 23-1. RTX200 operator’s manual Operating the trencher 50-3... - Page 66 If using a trench cleaner, follow Trench cleaner - adjust Step 9: instructions. See below. Step 10: Adjust ground speed for the best productivity when the required trench depth has been reached. 50-4 Operating the trencher RTX200 operator’s manual...
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Page 67: Trench Cleaner - Adjust
Clean excess mud and dirt from tracks or other components that could freeze and affect operation. • Park machine on a hard surface or planks to keep tracks from freezing to the ground. RTX200 operator’s manual Operating the trencher 50-5... - Page 68 This page intentionally left blank.
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Page 69: Backfill Blade (Option)
The backfill blade is intended for machines on which backfill blade spacer assembly (1) has been installed. Installation instructions are included with spacer assemblies purchased from Vermeer Parts Center. The backfill blade is not intended for machines that do not have this assembly installed. - Page 70 Insert pin into one of three holes (2) depending on desired working width. When changing angle after blade is installed on machine, raise blade enough to remove contact with the ground before adjustment. 55-2 Backfill blade (option) RTX200 operator’s manual...
- Page 71 Follow Steps 1–5 under Backfill blade - install/remove. Refer to Step 1: “Backfill blade - install/remove,” page 55-1. Pull locking pin (5) to release blade. Step 2: Step 3: Slide blade out of pocket. RTX200 operator’s manual Backfill blade (option) 55-3...
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Page 72: Backfill Blade Operation
Refer to “Backfill blade - install/remove,” page 55-1. Trench Trench Step 3: Once trench is completely backfilled, drive with one track or one drive tire on trench to compact soil. 55-4 Backfill blade (option) RTX200 operator’s manual... -
Page 73: Maintenance Intervals
23-1. Visually inspect machine daily before starting the machine. Make no modifications to your equipment unless specifically recommended or requested by Vermeer Corporation. Welding precautions - review NOTICE: Welding will damage electronic components. Disconnect battery ground to prevent damage. -
Page 74: Safety Signs Maintenance
• When replacing a machine component with a safety sign attached, replace the safety sign also. Replacement safety signs can be purchased from your Vermeer equipment dealer. Maintenance manual Maintenance intervals are included for reference only. Before performing any maintenance, refer to the maintenance manual for safety guidelines and correct procedures. -
Page 75: Greasing The Machine
Display information can be changed by placing tip of wand (2) near the center of the front edge of the hourmeter (4) and swiping to the side. RTX200 operator’s manual Maintenance intervals 60-3... - Page 76 = Initial maintenance on new machine. Regular maintenance interval may be different. Initial = Regular maintenance interval. For Vermeer maintenance replacement part numbers, refer to the parts manual or call your Vermeer dealer. Maintenance interval - service hours 5 or twice...
- Page 77 Oil cooler fins - check/clean Engine oil/filter - change/replace Trencher components - check Digging chain - check Tires and rims - check Control levers - check Machine - overall check RTX200 operator’s manual Maintenance intervals 60-5...
- Page 78 Digging chain - adjust Digging chain - remove/install Digging chain wear - check Cutters - replace Trench cleaner/restraint bar - adjust Track tension - adjust Tracks - replace 60-6 Maintenance intervals RTX200 operator’s manual...
- Page 79 Dealer prep, i Dealer/Owner information, iii Identification decals, vi Driving the machine, 30-1 Intended use, 15-1 Electricity, 40-7 Jobsite assessment, 40-8 Emergency towing, 30-7 Jump-starting procedure, 22-5 Engine controls, 20-1 Jump-starting, 22-4 Engine identification number - record, v RTX200 operator’s manual Index...
- Page 80 Trenching, 50-3 Prepare the machine, 40-10 Preparing machine and work area, 40-1 Underground utility contact, 40-5 Unloading, 30-5 Receiving and delivery report, i Recommended fluids, 60-3 Vermeer GPS tracking equipment (telematics), 16-1 Vermeer productivity tools, 16-1 Index RTX200 operator’s manual...
- Page 81 Welding precautions - review, 60-1 RTX200 operator’s manual Index...
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Page 83: Revision History
Updated overview picture, Added telematics and o1_03 02/20 Introduction, Section 16, Page 60-1 reference to Welding precautions Updated warranty and emissions control warranty. o1_04 10/22 Introduction, 20-2 Updated picture of choke location. New style updates. RTX200 operator’s manual Revision history... -
Page 84: Proposition 65 Warning
State of California to cause cancer and reproductive harm. Wash hands after handling. © 2022 Vermeer Corporation. All Rights Reserved. 1210 Vermeer Road East, P.O. Box 200 Pella, Iowa 50219-0200 USA...
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