Honda TRX90X 2023 Owner's Manual
  1. Manuals
  2. Brands
  3. Honda Manuals
  4. Offroad Vehicle
  5. TRX90X 2023
  6. Owner's manual
Honda TRX90X 2023 Owner's Manual

Honda TRX90X 2023 Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Read this manual carefully, it contains important safety information.
Models sold in and used in California:
The removal or modification of evaporative emission-related parts on this
OHRV is illegal. Violators may be subject to civil and/or criminal penalties as
provided under California and federal law.
OW N E R'S
M A N UA L
2023 TRX90X
Minimum recommended operator age: 10
Mfg. #

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TRX90X 2023 and is the answer not in the manual?

Questions and answers

Related Manuals for Honda TRX90X 2023

Summary of Contents for Honda TRX90X 2023

  • Page 1 Read this manual carefully, it contains important safety information. Models sold in and used in California: The removal or modification of evaporative emission-related parts on this OHRV is illegal. Violators may be subject to civil and/or criminal penalties as provided under California and federal law. OW N E R’S M A N UA L 2023 TRX90X...
  • Page 2 This manual should be considered a permanent part of the ATV and should remain with the ATV when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 2023 Honda TRX90X OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
  • Page 4 Introduction Congratulations on choosing your Honda ATV. Introduction When you own a Honda, you’re part of a worldwide family of satisfied customers — people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
  • Page 5 Please report any change of address or ownership to your dealer so we will be able to contact you concerning important product information. You may also want to visit our website at USA: www.powersports.honda.com. Canada: www.honda.ca. Happy riding! Introduction...

  • Page 6: A Few Words About Safety

    A Few Words About Safety Your safety, and the safety of others, is very important. And A Few Words About Safety operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
  • Page 7 A Few Words About Safety These signal words mean: You WILL be KILLED or DANGER SERIOUSLY HURT if you don't follow instructions. You CAN be KILLED or SERIOUSLY WARNING HURT if you don’t follow instructions. You CAN be HURT if you don’t CAUTION follow instructions.

  • Page 8: Table Of Contents

    Contents These pages give an overview of the contents of your owner’s Contents manual. The first page of each section lists the topics covered in that section. ATV Safety ..................1 Important safety information and a special message for parents you should know, plus a look at the safety-related labels on your ATV.
  • Page 9 What to do if you have a flat tire, your engine won’t start, etc. Technical Information ............179 ID numbers, technical specifications, and other technical facts. Consumer Information ............193 Information on warranties, emission controls, how to get Honda service manuals. Index ..................201 Quick Reference Handy facts about fuel, engine oil, tire sizes, and air pressures.

  • Page 10: Atv Safety

    ATV Safety This section presents some of the most important information and ATV Safety recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information............

  • Page 11: Important Safety Information

    Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. This ATV has been designed for younger riders. However, not all youngsters are physically or emotionally ready to ride.
  • Page 12 Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
  • Page 13 Don’t drink or use and ride, and don’t let your friends do it either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.

  • Page 14: Important Message To Parents

    Important Message to Parents Your child’s safety is very important to Honda. That’s why we urge you to read this message before you let any young person ride this ATV. Off-road riding can be fun. But, as with riding a bicycle, bad judgment can result in injury, and we don’t want that to happen! As...
  • Page 15 Important Message to Parents Also make sure your youngster can comfortably reach and work all the controls. For example, can they turn the handlebars all the way to the right and left? Can they easily use their feet to work the brake pedal and gearshift lever? Can they operate the throttle and brake levers while they hold onto the handgrips? If not, the youngster is not physically ready to ride this ATV.
  • Page 16 Because good instruction is an important part of learning how to ride, we strongly recommend that young riders take the free hands- on training course Honda offers to all new ATV owners and immediate family members. We also recommend that you take or observe the course with your youngster.
  • Page 17 Important Message to Parents To help you regulate your youngster’s rate of learning, this ATV was delivered with an adjustable throttle limiter and an air restrictor. We recommend that all beginning riders start off with the throttle limiter adjusted as delivered. The limiter may be adjusted to gradually increase maximum speed as the beginner becomes more familiar with operating the ATV.

  • Page 18: Safety Labels

    Safety Labels Your ATV comes with a hang tag and several labels containing important safety information. Anyone who rides the vehicle should read and understand this information before riding. Parents of young riders should make sure their youngsters read and understand the hang tag and label information before allowing them to ride.
  • Page 19 Safety Labels ATV Safety...
  • Page 20 Safety Labels (For Canada) ATV Safety...
  • Page 21 Safety Labels ATV Safety...

  • Page 22: Indicator & Controls

    Indicator & Controls This section shows the location of the indicator and all controls you Indicator & Controls would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.

  • Page 23: Operation Component Locations

    Operation Component Locations ignition switch rear brake lever/parking brake lever front brake lever parking brake lock lever start button engine stop throttle lever switch Indicator & Controls...
  • Page 24 Operation Component Locations storage compartment flag pole bracket rear brake pedal Indicator & Controls...
  • Page 25 Operation Component Locations choke lever fuel valve seat lock lever shift lever Indicator & Controls...

  • Page 26: Indicator

    Indicator Neutral Indicator Lamp The neutral indicator lamp (1) is located on the handlebar case. The neutral indicator lamp will light when the transmission is in neutral and the ignition switch is ON (q). If the indicator does not come on when it should, have your dealer check for a burned-out bulb or other problems.

  • Page 27: Controls & Features

    Controls & Features Fuel Valve LEFT SIDE (1) fuel valve The manual fuel valve (1) is located on the left side under the fuel tank. The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor. ON —...

  • Page 28: Choke Lever

    Controls & Features Choke Lever LEFT SIDE (1) choke lever (A) fully ON (B) fully OFF The choke lever (1) may be used when starting the engine. See page 57. Indicator & Controls...

  • Page 29: Ignition Switch

    Controls & Features Ignition Switch The ignition switch (1) is used for starting and stopping the engine (page 55). Insert the key and turn it to the right for the ON (q) position. Key Position Function ON (q) Electrical circuits on. OFF (w) No electrical circuits function.

  • Page 30: Start Button

    Controls & Features Start Button LEFT HANDLEBAR (1) start button o START The start button (1) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page 57. When the start button is pushed, the starter motor will crank the engine.

  • Page 31: Engine Stop Switch

    Controls & Features Engine Stop Switch The engine stop switch (1) is used to stop the engine in an emergency. To operate, slide the switch to the OFF (r) position. The switch must be in the RUN (e) position to start the engine, and it should normally remain in the RUN (e) position even when the engine is off.

  • Page 32: Throttle Lever

    Controls & Features Throttle Lever The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever (1) with your thumb. To reduce engine rpm, release pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.

  • Page 33: Front Brake Lever

    Controls & Features Front Brake Lever The front brake lever (1) is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page 63. Rear Brake Lever/Parking Brake Lever The rear brake lever/parking brake lever (2) is used to slow or stop your ATV.

  • Page 34: Rear Brake Pedal

    Controls & Features Rear Brake Pedal The rear brake pedal (1) is used to slow or stop your ATV. To operate, depress the pedal. For information on braking techniques, see page 63. RIGHT SIDE (1) rear brake pedal Indicator & Controls...

  • Page 35: Parking Brake

    Controls & Features Parking Brake The lock lever (1) on the rear brake lever/parking brake lever (2) allows it to be used as a parking brake. LEFT HANDLEBAR 1. Squeeze the rear brake lever/parking brake lever. (2) rear brake lever/parking brake lever 2.

  • Page 36: Flag Pole Bracket

    Controls & Features Flag Pole Bracket (1) flag pole bracket Flag poles are optional equipment available from your dealer. To mount a pole in the bracket (1), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.
  • Page 37 This page intentionally left blank. Indicator & Controls...

  • Page 38: Before Riding

    Before Riding Before each ride, you need to make sure you and your Honda are Before Riding both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.

  • Page 39: Are You Ready To Ride

    Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: • Read this owner’s manual and the labels on your ATV carefully. • Make sure you understand all the safety messages. • Know how to operate all the controls. Before each ride, be sure: •...
  • Page 40 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of Transportation) sticker on any helmet you buy (USA only). Always wear a face shield or goggles to protect your eyes and help your vision.

  • Page 41: Rider Training

    Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.

  • Page 42: Age Recommendation

    Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 10. For safety, never let children under 10 years old operate this vehicle. Children under 16 should be supervised by an adult. WARNING WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury...

  • Page 43: No Alcohol Or Drugs

    Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs even if prescribed by a physician – can be dangerous while operating an ATV.

  • Page 44: Is Your Atv Ready To Ride

    Is Your ATV Ready to Ride? Before each ride, it’s important to inspect your ATV and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience.

  • Page 45: Pre-Ride Inspection

    Is Your ATV Ready to Ride? Pre-ride Inspection Check the following items before you get on the ATV: Engine Oil Check the level and add oil if needed (page 102). Check for leaks. Fuel Check the level and add fuel (page 97) if needed.
  • Page 46 Is Your ATV Ready to Ride? Cable Check the cable housings for wear. Check the fittings for looseness. Replace or tighten as needed. Check these items after you get on the ATV: Throttle Check the freeplay and adjust if needed. Press the throttle to make sure it moves smoothly without sticking, and snaps shut automatically when it is released, in all...

  • Page 47: Load Limits & Guidelines

    Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger or cargo. A passenger or cargo could interfere with your ability to move around to maintain your balance and control of the ATV.

  • Page 48: Load Limits

    Load Limits & Guidelines Load Limits The following is the load limit for your ATV: There is a limit to how much weight can be carried on your ATV. The following load limit applies to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce this limit.

  • Page 49: Accessories & Modifications

    Accessories & Modifications Modifying your ATV or using non-Honda accessories can make your ATV unsafe. Before you consider making any modifications or adding an accessory, be sure to read the following information. WARNING WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.

  • Page 50: Modifications

    Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or emission control system components) that would make your ATV illegal in...
  • Page 51 This page intentionally left blank. Before Riding...

  • Page 52: Basic Operation & Riding

    Basic Operation & Riding This section gives basic riding instructions, including how to start and Basic Operation & Riding stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page 185).
  • Page 53 Basic Operation & Riding Braking..................63 Riding Your ATV................. 66 Making Turns ................66 Skidding or Sliding..............68 Riding Up Hills ................. 69 Riding Down Hills ..............73 Crossing or Turning on Hills or Slopes ........74 Riding Over Obstacles .............. 76 Riding Through Water .............

  • Page 54: Safe Riding Precautions

    Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Safety section beginning on page 1, and the Before Riding section beginning on page 29. Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.
  • Page 55 Safe Riding Precautions Practice with the throttle limiter adjusted as delivered (approximately 15 mph (24 km/h) top speed) until you are confident in shifting gears, braking, and making turns. Throttle Limiter Adjustment 1. Remove the screw (1) and stay (2). 2.
  • Page 56 Safe Riding Precautions Factory Setting To restore the original setting (approximately 15 mph (24 km/h) top speed) follow the procedure below: 1. Reinstall the air intake restrictor. 2. Adjust the throttle lever freeplay to the specified range (1/8 – 5/16 in (3 – 8 mm)). 3.
  • Page 57 Safe Riding Precautions Air Intake Restrictor Removal 1. Remove the seat (page 95). 2. Unlatch the four retainer clips (5). 3. Remove the air cleaner housing cover (6). 4. Remove the air intake restrictor (7). Reinstall in the reverse order of removal. UNDER THE SEAT (5) retainer clips (7) air intake restrictor...

  • Page 58: Off-Road Use Only

    Safe Riding Precautions Off-road Use Only Your ATV and its tires are designed and manufactured for off-road use only, not for pavement. Riding on pavement can affect handling and control. You should not ride your ATV on pavement. WARNING WARNING Operating this ATV on paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of...

  • Page 59: Keep Hands And Feet On Controls

    Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.

  • Page 60: Control Speed

    Safe Riding Precautions Control Speed Riding at excessive speed increases the chance of a crash. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience. WARNING WARNING Operating this ATV at excessive speeds...

  • Page 61: Use Care On Unfamiliar Or Rough Terrain

    Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) WARNING WARNING...
  • Page 62 Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. WARNING WARNING Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in a crash, including an...

  • Page 63: Do Not Perform Stunts

    Safe Riding Precautions Do Not Perform Stunts You should always operate your ATV in a safe and reasonable manner. When riding, always keep all four wheels on the ground. WARNING WARNING Attempting wheelies, jumps, and other stunts increases the chance of a crash, including an overturn.

  • Page 64: Starting & Stopping The Engine

    Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.

  • Page 65: Preparation

    Starting & Stopping the Engine Preparation (1) fuel valve (3) neutral indicator (2) ignition switch (4) engine stop switch 1. Before starting, select a level surface and lock the parking brake (page 26). 2. Turn the fuel valve (1) and ignition switch (2) to ON (q). Confirm the following: •...

  • Page 66: Starting Procedure

    Starting & Stopping the Engine Starting Procedure To restart a warm engine, follow the procedure for “High Air Temperature.” The starter motor will operate only when the transmission is in neutral. Normal Air Temperature 10° – 35°C (50° – 95°F) 1.
  • Page 67 Starting & Stopping the Engine 3. Warm up the engine by opening and closing the throttle slightly. 4. After the engine has warmed up, push the choke lever down all the way to fully OFF (B). 5. If idling is unstable, open the throttle slightly. High Air Temperature 35°C (95°F) or above 1.

  • Page 68: Flooded Engine

    Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: 1. Leave the engine stop switch set to RUN (e). 2. Push the choke lever down all the way to fully OFF. 3.

  • Page 69: Shifting Gears

    Shifting Gears UPSHIFTING SEQUENCE DOWNSHIFTING SEQUENCE Your ATV has four forward gears: 1, 2, 3, and 4. The shift lever is located near the left footpeg. One full stroke of the shift lever shifts the transmission to the next higher or lower gear in the shifting sequence.
  • Page 70 Shifting Gears With the engine stop switch at RUN and the transmission in neutral, the engine can be started. 1. With the transmission in neutral, release the parking brake, but continue squeezing the rear brake lever. 2. With the throttle closed, raise the shift lever one full stroke to shift into 1st (first) gear.
  • Page 71 Shifting Gears Learning when to shift gears comes with experience. Keep the following tips in mind: • As a general rule, shift while moving in a straight line. • Close the throttle completely before shifting. Improper shifting may damage the engine, transmission, and drivetrain. •...

  • Page 72: Braking

    Braking Your ATV is equipped with drum brakes on both front wheels which are mechanically activated by operating the right brake lever. A single drum brake on the rear axle housing is mechanically activated by depressing the brake pedal or operating the left brake lever. As a general rule, the front braking system provides about 70 percent of total stopping power.
  • Page 73 Braking To slow or stop, apply the brake lever and brake pedal smoothly, while downshifting to match your speed. Gradually increase braking as you feel the brakes slowing your speed. The increase in engine compression from downshifting will help slow your ATV. DEPRESS PULL PULL...
  • Page 74 Braking Applying the brakes too hard may cause the wheels to lock and slide, reducing control of your ATV. If this happens, release the brake controls, steer straight ahead until you regain control, then reapply the brakes more gently. When possible, reduce your speed or complete braking before entering a turn.

  • Page 75: Riding Your Atv

    Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. WARNING WARNING Turning improperly can make the ATV go out of control, causing a collision or overturn.
  • Page 76 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an ATV.

  • Page 77: Skidding Or Sliding

    Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.

  • Page 78: Riding Up Hills

    Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain. However, you must be able to decide which hills or hazards might cause the ATV to overturn.
  • Page 79 Riding Your ATV Shift weight forward when climbing hills. • Always check the terrain carefully before you start up any hill. • Never climb hills with excessively slippery or loose surfaces. • To climb a hill, take a running start in an appropriate gear and speed for the conditions.
  • Page 80 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happens, the ATV can stall and/or roll backwards. WARNING WARNING Stalling, rolling backwards or improperly...
  • Page 81 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.

  • Page 82: Riding Down Hills

    Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. WARNING WARNING Going down a hill improperly could cause loss of control or cause the ATV to overturn.

  • Page 83: Crossing Or Turning On Hills Or Slopes

    Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear, shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.
  • Page 84 Riding Your ATV Crossing Hills or Slopes • To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side.

  • Page 85: Riding Over Obstacles

    Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop.

  • Page 86: Riding Through Water

    Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 8 inches (200 mm) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. WARNING WARNING The ATV tires have some ability to float.

  • Page 87: Parking

    Parking 1. Look for level parking area. Make sure the ground surface is firm. 2. After bringing your ATV to a stop, hold the brakes while you shift into neutral. 3. Set the parking brake. 4. Turn the ignition switch to OFF (w). 5.

  • Page 88: Servicing Your Honda

    You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good. For information about replacing fuses, see page 171. For information about the exhaust emission and noise requirements of the U.S.
  • Page 89 Servicing Your Honda Service Procedures Fluids & Filters Fuel .................... 96 Engine Oil................... 99 Air Cleaner ................105 Engine Throttle ..................109 Clutch System ................111 Engine Idle Speed ..............112 Spark Plug ................113 Valves..................116 Spark Arrester ................117 Chassis Brakes ..................

  • Page 90: The Importance Of Maintenance

    Before You Service Your Honda The Importance of Maintenance A well-maintained ATV is essential for safe, economical, and trouble- free riding. It will also help reduce air pollution. Careful pre-ride inspections and good maintenance are especially important because your ATV is designed to be ridden over rough off-road terrain.
  • Page 91 However, if you allow a youngster to perform or assist in any maintenance task, such as filling the tank with gasoline, you should provide close supervision to make sure that it is performed safely. Servicing Your Honda...

  • Page 92: Maintenance Safety

    Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.

  • Page 93: Important Safety Precautions

    Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new Honda Genuine Parts or other equivalents for repair and replacement.

  • Page 94: Maintenance Schedule

    Procedures for such items in this schedule are provided in an official Honda Service Manual available for purchase (page 194). If you do not feel capable of performing a given task or need assistance, remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it.
  • Page 95 Should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to the official Honda Service Manual (page 194). ** In the interest of safety, we recommend these items be serviced only by your dealer.
  • Page 96 * Should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to the official Honda Service Manual (page 194). ** In the interest of safety, we recommend these items be serviced only by your dealer.
  • Page 97 * Should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to the official Honda Service Manual (page 194). ** In the interest of safety, we recommend these items be serviced only by your Honda dealer. Servicing Your Honda...

  • Page 98: Maintenance Record

    12 or 200 1,800 (3,000) or 18 or 300 2,400 (4,000) or 24 or 400 3,000 (5,000) or 30 or 500 3,600 (6,000) or 36 or 600 4,200 (7,000) or 42 or 700 4,800 (8,000) or 48 or 800 Servicing Your Honda...

  • Page 99: Maintenance Component Locations

    Maintenance Component Service Preparations Locations rear brake lever/parking brake lever front brake lever throttle lever fuel fill cap Servicing Your Honda...
  • Page 100 Maintenance Component Locations spark plug oil fill cap/dipstick clutch rear brake pedal engine oil drain bolt Servicing Your Honda...
  • Page 101 Maintenance Component Locations tool kit owner’s manual air cleaner main fuse throttle stop screw (engine idle speed) drive chain fuel valve spark arrester Servicing Your Honda...

  • Page 102: Tool Kit

    Any extensive work requiring additional tools should be performed by your dealer. The tool kit includes the following items: spark plug wrench and handlebar air pressure gauge tool bag UNDER THE SEAT (2) rubber band (1) tool kit Servicing Your Honda...

  • Page 103: Owner's Manual Storage

    (5) and fastened with the rubber band (6). Be careful not to flood this area when washing your ATV. SEAT UNDERSIDE (1) owner’s manual (4) screw (2) seat (5) plastic document bag (3) spare fuse (6) rubber band Servicing Your Honda...

  • Page 104: Seat Removal

    2. Slide the seat (2) back and lift it. Installation 1. Insert the front prongs (3) into the hooks (4) on the frame and press the studs (5) into the grommets on the storage compartment. 2. Press down on the seat until locks. Servicing Your Honda...

  • Page 105: Fuel

    86 (or higher) Use only unleaded gasoline in your Honda. If you ride your Honda in a country where leaded gasoline might be available, take precautions to use only unleaded gasoline. Your engine is designed to use any unleaded gasoline that has a pump octane number of 86 or higher.
  • Page 106 ON position after refueling to avoid running out of fuel with no reserve. Refueling Procedure Refer to Safety Precautions on page 84. (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) filler neck Servicing Your Honda...
  • Page 107 5. Insert the breather tube into the handlebar cover hole. 6. If the fuel valve was set to RES, turn the fuel valve to ON. If you replace the fuel fill cap, use a Honda Genuine replacement part or equivalent.

  • Page 108: Engine Oil

    Change the engine oil as specified in the maintenance schedule on page 87. When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
  • Page 109 SAE 10W–30 JASO T 903 standard suggested oil Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-stroke oil, or an equivalent motorcycle oil. Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving or resource conserving on the circular API service label.
  • Page 110 The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) oil code (2) oil classification Servicing Your Honda...
  • Page 111 Do not overfill. 6. Reinstall the oil fill cap/dipstick. NOTICE Running the engine with an improper oil level can cause serious engine damage. RIGHT SIDE (1) oil fill cap/dipstick (3) lower level mark (2) upper level mark Servicing Your Honda...
  • Page 112 1. With the ATV on level ground, remove the oil fill cap/dipstick from the right crankcase cover. 2. Place an oil drain pan under the crankcase and remove the engine oil drain bolt (1). UNDER ENGINE (1) engine oil drain bolt (cont’d) Servicing Your Honda...
  • Page 113 If necessary, add more oil but do not overfill. 7. Check that there are no oil leaks. If a torque wrench is not used for installation, see your dealer as soon as possible to verify proper assembly. Servicing Your Honda...

  • Page 114: Air Cleaner

    Your dealer can help you determine the correct service interval for your riding conditions. Your ATV’s air cleaner has very specific performance requirements. Use a new Honda Genuine air cleaner specified for your model or an air cleaner of equal quality. NOTICE Using the wrong air cleaner may result in premature engine wear.
  • Page 115 (3) air cleaner housing cover (2) retainer clips 2. Unlatch the four retainer clips (2). 3. Remove the air cleaner housing cover (3). 4. Remove the set plate (4) and remove the air cleaner assembly (5) from the case. Servicing Your Honda...
  • Page 116 Avoid twisting or wringing the air cleaner. This can tear the foam. UNDER SEAT (4) set plate (7) air cleaner body (5) air cleaner assembly (8) sub air cleaner (6) air cleaner (9) air cleaner joint (cont’d) Servicing Your Honda...
  • Page 117 11. Allow the air cleaner to dry thoroughly before applying oil. A wet air cleaner will not fully absorb the oil. 12. Pour clean Pro Honda Foam Filter Oil or an equivalent (Canada: Honda Foam Filter Oil or equivalent) over the entire surface of the air cleaner.

  • Page 118: Throttle

    3. Turn the adjuster to obtain the correct freeplay. 4. Tighten the lock nut and reinstall the sleeve. 5. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...

  • Page 119: Throttle Inspection

    If the cable is kinked or chafed, have it replaced. 4. Check the cables for tension or stress in all steering positions. 5. Lubricate the cables with a commercially available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...

  • Page 120: Clutch System

    If you cannot get proper adjustment, or the clutch does not work properly, the clutch friction discs may be worn. See your dealer or refer to official Honda Service Manual (page 194). Servicing Your Honda...

  • Page 121: Engine Idle Speed

    2. Park your ATV on a firm, level surface. 3. Connect a tachometer to the engine. 4. Shift into neutral. Start the engine. 5. Adjust idle speed using a screwdriver to turn the throttle stop screw (1). Idle speed (in neutral): 1,600 ± 100 rpm Servicing Your Honda...

  • Page 122: Spark Plug

    1. Clean any dirt from around the spark plug base. 2. Disconnect the spark plug cap. Take care to avoid damaging the spark plug wire when disconnecting the cap. 3. Using a spark plug wrench provided in the tool kit, remove the spark plug. (cont’d) Servicing Your Honda...
  • Page 123 The gap should be: 0.02 – 0.03 in (0.6 – 0.7 mm) 0.02 – 0.03 in (0.6 – 0.7 mm) (1) center electrode (3) spark plug gap (2) side electrode Servicing Your Honda...
  • Page 124 An improperly tightened spark plug can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged. 9. Reinstall the spark plug cap. Take care to avoid pinching any cables or wires. Servicing Your Honda...

  • Page 125: Valves

    For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Service Manual (page 194). Otherwise, the valves should be adjusted by your dealer. Servicing Your Honda...

  • Page 126: Spark Arrester

    3. Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel. 4. Stop the engine and allow the exhaust pipe to cool. 5. Reinstall the bolt securely. Servicing Your Honda...

  • Page 127: Brakes

    Freeplay, measured at the tip of the front brake lever (1) should be: 3/8 – 9/16 in (10 – 15 mm) Adjust the freeplay of the front brake lever with the front wheel pointed straight ahead. Servicing Your Honda...
  • Page 128 Make sure the cutout on the adjusting nut is properly seated on the brake arm pin (3). 2. Adjust the freeplay of the front brake lever. Push the brake arm (4) then check the brake arm freeplay. (4) brake arm Servicing Your Honda...
  • Page 129 Measure the distance the rear brake pedal (1) moves before the brake starts to take hold. Freeplay (measurement at the tip of the end of the brake pedal) should be: 3/8 – 13/16 in (10 – 20 mm) If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 130 (3). 2. Adjust the freeplay of the rear brake pedal. Push the brake arm (4), then check the clearance between the brake arm and the brake arm pin. (4) brake arm Servicing Your Honda...
  • Page 131 Freeplay (measurement at the tip of the end of the brake lever) should be: 3/8 – 9/16 in (10 – 15 mm) If necessary, adjust to the specified range. Servicing Your Honda...
  • Page 132 • Check that the rear brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. • Make sure that the brake cables, brake arm, spring, parking, and fasteners are in good condition. Servicing Your Honda...
  • Page 133 Application of the brake control (lever or pedal) causes the arrow on the brake arm to move toward a reference mark on the brake panel. RIGHT FRONT LEFT FRONT REAR (1) arrow (3) reference mark (2) brake arm Servicing Your Honda...
  • Page 134 2. Remove the rear brake drain bolt (1) from the bottom of the rear brake panel. If any water drains, see your dealer as soon as possible for a check of the rear brake system and the left crankcase cover for water intrusion. Servicing Your Honda...

  • Page 135: Tires

    Always select your riding area with care. The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, and our recommendations for tire repair and replacement. Servicing Your Honda...
  • Page 136 Overinflated tires make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly. Make sure the air valve caps are secure. If necessary, install new caps. Servicing Your Honda...
  • Page 137 Be sure to check tire pressure at the riding site, since changes in altitude can affect air pressure. The recommended “cold” tire pressures are: FRONT REAR RECOMMENDED 2.9 psi (20.0 kPa) 2.9 psi (20.0 kPa) PRESSURE Servicing Your Honda...
  • Page 138 • Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord. • Nails or other foreign objects embedded in the side of the tire or tread. • Excessive tread wear. Servicing Your Honda...
  • Page 139 (2). For best performance, you should replace a tire before the tread depth at the center reaches the following limits: front 3/16 in (4 mm) rear 3/16 in (4 mm) Servicing Your Honda...
  • Page 140 If you choose to have a tire repaired, be sure the repair work is performed by a professional. If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your dealer.
  • Page 141 When you replace a tire, remember: Have the tire replaced by your dealer if possible. If you have a tire professionally replaced at a non-Honda facility, we recommended that you have the work checked by your dealer. Servicing Your Honda...

  • Page 142: Skid Plates

    Check the plates for cracks, damage or looseness at intervals shown in the Maintenance Schedule. Have the skid plates replaced if they are cracked or damaged. If the plate bolts are loose, tighten them securely. Servicing Your Honda...

  • Page 143: Drive Chain

    Before servicing your drive chain, turn the engine off and check that your transmission is in neutral. It is not necessary to remove or replace the drive chain to perform the recommended service in the Maintenance Schedule. Servicing Your Honda...
  • Page 144 If it isn’t, some links may be kinked and binding. Lubricating the chain will often eliminate binding and kinking. NOTICE Excessive chain slack may allow the drive chain to damage the engine cases. (cont’d) Servicing Your Honda...
  • Page 145 The chain slider must be replaced if it is worn to the wear limit line (3). For replacement, see your dealer. Replace the slider when the depth of the grooves reaches the service limit. Service limit: 0.12 in (3.0 mm) here (2) drive chain slider (3) wear limit line Servicing Your Honda...
  • Page 146 21 pins from pin center to pin center. If the distance exceeds the service limit, the chain is worn out and should be replaced. Service limit: 10.6 in (268 mm) Measure a span of 21 pins (cont’d) Servicing Your Honda...
  • Page 147 6. Inspect the front and rear sprocket teeth for excessive wear or damage. If necessary, have your dealer replace a worn sprocket. Damage Sprocket Worn Sprocket Teeth Teeth REPLACE REPLACE Normal Sprocket Teeth GOOD NOTICE Use of a new chain with worn sprockets will cause rapid chain wear. Servicing Your Honda...
  • Page 148 65 lbf·ft (88 N·m, 9.0 kgf·m) If a torque wrench is not used for this installation, see your dealer as soon as possible to verify proper assembly. REAR (1) rear axle holder fixing bolts (2) adjusting nut Servicing Your Honda...
  • Page 149 Refer to Safety Precautions on page 84. Lubricate every 30 days of riding or sooner if chain appears dry. Recommended Lubricant: Pro Honda HP Chain Lube or equivalent. Commercial chain lubricants not designed for motorcycle drive chains may contain solvents which could damage the O-rings.
  • Page 150 2. Inspect the drive chain for possible wear or damage. Replace the drive chain if it has damaged rollers, loose fitting links, damaged O-rings, or otherwise appears unserviceable. Replacement Chain: DID 428V – 98LE or RK428 HOZ1 – 98LE Servicing Your Honda...

  • Page 151: Battery

    If you plan to store your ATV, see Battery Storage, page 143. If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your dealer. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. Wash your hands after handling. Servicing Your Honda...

  • Page 152: Battery Storage

    A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
  • Page 153 2. Remove the seat (page 95). 3. Release the rings and remove the rubber band (1). 4. Disconnect the negative (–) terminal (2) from the battery (3) first, then disconnect the positive (+) terminal (4). 5. Remove the battery. Servicing Your Honda...
  • Page 154 9. Slow charge the battery (see following section) once every 30 days. Installation 1. Reinstall in the reverse order of removal. Be sure to connect the positive (+) terminal first, then the negative (–) terminal. 2. Make sure all bolts and other fasteners are secure. Servicing Your Honda...

  • Page 155: Battery Charging

    We recommend using a charger (1) designed specifically for your Honda, which can be purchased from your dealer. These units can be left connected for long periods without risking damage to the battery. However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s...

  • Page 156: Appearance Care

    Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Safety Precautions on page 84.
  • Page 157 6. Start the engine and let it idle for several minutes. The engine heat will help dry moist areas. 7. As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. Servicing Your Honda...
  • Page 158 If necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
  • Page 159 When the exhaust pipe is painted, do not use a commercially available abrasive kitchen cleaning compound. Use a neutral detergent to clean the painted surface on the exhaust pipe. If you are not sure if your exhaust pipe is painted, contact your dealer. Servicing Your Honda...

  • Page 160: Tips

    Tips Here’s helpful advice on how to prepare for an off-road adventure, Tips how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride..............152 What to Take to the Riding Area..........152 What to Take on the Trail ............

  • Page 161: Preparing For A Ride

    Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.

  • Page 162: What To Take On The Trail

    Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.

  • Page 163: Transporting Your Honda

    Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking gasoline could be a hazard.
  • Page 164 Transporting Your Honda 3. Secure the vehicle with tie-down straps in the areas shown. • Suitable tie-down straps are available from your dealer. • Ordinary rope is not recommended because it can stretch under load. • Using tie-down straps in any other areas can damage your ATV.

  • Page 165: Storing Your Honda

    That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again. USA: For more information about storage, refer to the Honda Winter Storage Guide, available from your dealer. Canada: For more information about storage, visit our website at www.honda.ca and look up “Storage Tips”...

  • Page 166: Preparation For Storage

    Storing Your Honda Preparation for Storage Refer to Safety Precautions on page 84. This procedure requires a means for draining and disposing of drained fuel (page 160). 1. Change the engine oil (page 103). 2. Fill the fuel tank. Make sure the fuel fill cap is properly installed.
  • Page 167 Storing Your Honda 5. To prevent rusting in the cylinder, perform the following: • Remove the spark plug cap from the spark plug. • Remove the spark plug. Do not connect the spark plug to the spark plug cap. • Pour a tablespoon (15 – 20 cc) of clean engine oil into the cylinder and cover the spark plug hole with a piece of cloth.

  • Page 168: Removal From Storage

    Storing Your Honda 9. Inflate the tires to their recommended pressures (page 128). 10. Store your ATV in an unheated area, free of dampness, away from sunlight, with a minimum of daily temperature variation. 11. Place your ATV on blocks to lift all tires off the floor.

  • Page 169: You & The Environment

    You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. The following are tips on how you can be an environmentally responsible ATV owner.

  • Page 170: Taking Care Of The Unexpected

    Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance Taking Care of the Unexpected that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.

  • Page 171: General Guidelines

    Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.
  • Page 172 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: • Always put personal safety first. • Take time to assess the situation and your options before deciding what to do. • If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.

  • Page 173: If Your Engine Quits Or Won't Start

    If Your Engine Quits or Won’t Start Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight. If you have a problem starting the engine – or experience poor engine performance –...
  • Page 174 If Your Engine Quits or Won’t Start SYMPTOM: Starter motor doesn’t operate. POSSIBLE CAUSE WHAT TO DO ignition switch OFF Turn the ignition switch ON. transmission not in Shift into neutral. neutral blown fuse Replace with a new fuse of the same rating (page 171).
  • Page 175 If Your Engine Quits or Won’t Start SYMPTOM: Engine starts, but runs poorly. POSSIBLE CAUSE WHAT TO DO idles roughly, too fast, Check engine idle adjustment stalls (page 112). If the problem persists, see your dealer. poor engine Ask your dealer to modify the performance at carburetion with a high altitudes above 3,000...

  • Page 176: If You Have A Flat Tire

    If You Have a Flat Tire How you handle a flat tire on the trail depends on how serious the tire damage is, and what tools and supplies you have with you. If you have a slow leak or a minor puncture, use the plug method to make a temporary repair.
  • Page 177 If You Have a Flat Tire If you are unable to repair a flat tire on the trail, you will need to send for help. We strongly recommend that you do not try to ride with a flat tire. The ATV will be hard to handle, and if the tire comes off the rim, it may lock up the wheel and cause you to crash.
  • Page 178 If You Have a Flat Tire Emergency Wheel Removal/Installation Refer to Safety Precautions on page 84. (1) wheel nuts (2) wheel rim Removal 1. Park your ATV on a firm, level surface. 2. Loosen – but do not remove – the wheel nuts (1). 3.
  • Page 179 If You Have a Flat Tire Installation 1. Position the wheel. 2. Position the wheel nuts. 3. Hand-tighten the wheel nuts on the wheel, then lower the ATV to the ground before tightening the nuts in a crisscross (rather than circular) pattern to the specified torque: 40 lbf·ft (54 N·m, 5.5 kgf·m) If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly.

  • Page 180: If A Fuse Blows

    If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse (1).
  • Page 181 If a Fuse Blows Main Fuse Access UNDER SEAT (1) fuse (2) fuse case cover 1. To prevent an accidental short circuit, turn the ignition switch to OFF (w) before checking or replacing the fuse. 2. To access the fuse (1) remove the seat (page 95). 3.
  • Page 182 If a Fuse Blows 4. Replace the old fuse. If you do not have a replacement fuse with the proper rating for the circuit, install one with a lower rating. NOTICE Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system.

  • Page 183: If You Crash

    If You Crash Personal safety is your first priority after a crash. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. If you cannot ride safely, send someone for help.

  • Page 184: If You Lose Your Key

    If you lose your key and aren’t carrying a duplicate, either get your spare or have one made. If you don’t know your key number, call the dealer where you purchased your Honda ATV. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest dealer.

  • Page 185: If The Battery Is Low (Or Dead)

    If the Battery Is Low (or Dead) Jump starting is not recommended, especially if you use an automobile battery. The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system. Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your dealer.

  • Page 186: If A Component Fails

    If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.
  • Page 187 This page intentionally left blank. Taking Care of the Unexpected...

  • Page 188: Technical Information

    Technical Information This section contains dimensions, capacities, and other technical Technical Information data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ..............180 Specifications ................182 Break-in Guidelines..............185 High Altitude Carburetor Adjustment ........186 Emission Control Systems ............

  • Page 189: Vehicle Identification

    Vehicle Identification Serial Numbers The VIN and engine serial number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The VIN (1) is stamped on the front of the frame. FRONT (1) VIN The engine number (2) is stamped on the lower side of the rear...
  • Page 190 Vehicle Identification Color Label & Code The color label (1) is attached to the frame under the seat. Remove the seat (page 95) to check the label. The color code is helpful when ordering replacement parts. You may record the color code in the Quick Reference section at the rear of this manual.

  • Page 191: Specifications

    API service label, SAE 10W–30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-stroke oil, or an equivalent motorcycle oil Technical Information...
  • Page 192 Specifications Capacities passenger operator only capacity maximum weight 187 lb (85 kg) capacity rider and all accessories Engine Specifications displacement 5.2 cu-in (86 cm bore & stroke 1.85 × 1.95 in (47 × 49.5 mm) compression ratio 9.2 : 1 spark plug CR7HSA (NGK) or (standard)
  • Page 193 Specifications Chassis & Suspension caster 4° trail 0.6 in (16 mm) tire size, front AT20 × 7-81 CHENG SHIN MAXXIS M953 tire size, rear AT19 × 8-81 CHENG SHIN MAXXIS M954 tire pressure, 2.9 psi (20.0 kPa) front & rear (cold) Electrical battery YTX5L–BS...

  • Page 194: Break-In Guidelines

    Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts, rapid acceleration, and constant rpm operation. Technical Information...

  • Page 195: High Altitude Carburetor Adjustment

    High Altitude Carburetor Adjustment At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.

  • Page 196: Emission Control Systems

    Emission Control Systems Exhaust Emission Requirements The U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and Environment and Climate Change Canada (ECCC) require that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions provided.
  • Page 197 Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons. Exhaust Emission Control System The exhaust emission control system is composed of appropriate carburetor settings.
  • Page 198 Emission Control Systems Crankcase Emission Control System The engine is equipped with a closed crankcase system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas is returned to the combustion chamber through the air cleaner and the carburetor. Problems That May Affect ATV Exhaust Emissions If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your ATV dealer.
  • Page 199 Emission Control Systems Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: State laws prohibit, or Canadian provincial laws may prohibit, the following acts or the causing thereof: (1) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in...

  • Page 200: Oxygenated Fuels

    Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions.
  • Page 201 Oxygenated Fuels If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.

  • Page 202: Consumer Information

    Consumer Information This section contains information on your warranty and how to get Consumer Information an official Honda service manual. Authorized Manuals ..............194 Warranty Coverage ..............195 Warranty Service ..............196 Contacting Honda ..............197 Your Honda Dealer ..............199 Reporting Safety Defects (Canada only) ........

  • Page 203: Authorized Manuals

    Authorized Manuals The Service Manual used by your authorized dealer is available from your Honda dealer or Helm, Inc. (USA only, Canada: See your Honda dealer to order authorized manuals.) Also available but not necessary to service your model is the Honda...

  • Page 204: Warranty Coverage

    There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet.

  • Page 205: Warranty Service

    Warranty Service Please remember that recommended maintenance interval servicing is not included in your warranty coverage. Additionally, your warranty does not apply to the normal wear of items (such as brakes, tires, etc.). If you believe you have a problem with your ATV, call the service department of your dealer.

  • Page 206: Contacting Honda

    Contacting Honda Your owner’s manual was written to cover most of the questions you might ask about your Honda. Any questions not answered in the owner’s manual can be answered by your dealer. If your dealer doesn’t have the answer right away, they will get it for you.
  • Page 207 Contacting Honda Please include the following information in your letter: • name, address, and telephone number • product model, year, and VIN • date of purchase • dealer name and address We will likely ask your dealer to respond, or possibly acknowledge your comments directly.

  • Page 208: Your Honda Dealer

    Your Honda Dealer Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda.

  • Page 209: Reporting Safety Defects (Canada Only)

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform Honda Canada Inc. and you may also inform Transport Canada. If Transport Canada receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may lead to a recall and remedy campaign.

  • Page 210: Index

    .................40 age recommendation ..............33 air cleaner, filter ..................105 air pressure, gauge ..................93 tire ..................127 altitude, high ................186 American Honda, contacting ............197 apparel, protective ..............30 appearance care ...............147 authorized manuals ..............194 battery ..................142 brakes, cables ..................123 draining water from ..............125 front brake lever ..............24...
  • Page 211 Index carburetor, altitude adjustment ..........186 care, appearance ..............147 cargo, loading and operational guidelines ..........39 weight limit ................39 choke lever .................19 cleaning, appearance care ............147 climbing hills ................69 clutch system ................111 color label ................181 compartment, owner’s manual ...............94 tool kit ..................93 component fails ................177 consumer information ..............193 controls &...
  • Page 212 Index emission control systems ............187 engine, flooded ...................59 guards ...................133 idle speed ................112 number .................180 oil ....................99 pinging ..................96 starting ..................55 stop switch ................22 stopping ..................59 won’t start ................164 environment ................160 exhaust system, cleaning ..................36 purging .................117 flag pole bracket ................27 flat tire ..................167 flooded engine ................59 fuel,...
  • Page 213 ..........186 hills, crossing or turning on slopes ...........74 riding down hills ..............73 riding up hills ................69 stopping on hills ..............71 Honda service manual ..............194 Honda, contacting ................197 dealer ..................199 identification, vehicle ..............180 idle speed, engine ..............112 ignition switch ................20...
  • Page 214 Index labels, safety .................9 limit, weight ................39 load limits ...................39 loading guidelines ..............39 lubrication, engine oil ................99 maintenance, component locations ...............90 importance ................81 precautions ................84 record ..................89 safety ..................83 schedule ..................85 manual, service .................194 maximum weight limit ..............39 modifications ................41 neutral indicator .................17 numbers, serial .................180 obstacles, riding over ..............76...
  • Page 215 Index parking ..................78 passengers, no carrying ..............33 pavement, no riding on ..............49 pinging, engine ................96 plug, spark ................113 pre-ride inspection ..............36 problems, unexpected ..............161 protective apparel ...............30 removal, seat ................95 reporting Safety Defects ............200 rider training ................32 riding, basic operation ................43 clothing ...................30 over obstacles ................76 precautions ................45...
  • Page 216 Index service, customer ................197 manuals ................194 warranty ................196 shifting gears ................60 skid plate ..................133 skidding or sliding ..............68 spark arrester ................117 spark knock ................96 spark plug ................113 specifications ................182 speed restrictor ................45 stalling on a hill ................71 start button ................21 starting, engine ..................55 troubleshooting ..............164...
  • Page 217 Index tires, air pressure ................127 flat ..................167 repairing ................131 replacing ................132 tread conditions ............129, 130 tool kit ..................93 training, rider ................32 transporting your ATV ..............154 trouble, unexpected ..............161 troubleshooting, starting ............164 turning, on hills or slopes ..............74 on level ground ...............66 valve clearance .................116 valve, fuel ...................18 vehicle identification no.

  • Page 218: Quick Reference

    Quick Reference The following is a brief, but important collection of information you Quick Reference need to know about your Honda. You’ll also find space to record important notes. How To Avoid Costly Repairs The engine of your Honda can be the most expensive component to repair.
  • Page 219 Quick Reference Engine No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
  • Page 220 API service label, SAE 10W–30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-stroke oil, or an equivalent motorcycle oil after draining: 0.7 US qt (0.7 ℓ)
  • Page 221 Quick Reference Tires Front: AT20 × 7-81 CHENG SHIN MAXXIS M953 Rear: AT19 × 8-81 CHENG SHIN MAXXIS M954 Tire Pressure Front: 2.9 psi (20.0 kPa) (cold) Rear: 2.9 psi (20.0 kPa) Spark Plugs standard: CR7HSA (NGK) or U22FSR-U (DENSO) cold climate: CR6HSA (NGK) or U20FSR-U (DENSO)
  • Page 222 Quick Reference These symbols are used in Controls & Features section: SYMBOL COMPONENT SEE PAGE choke lever ON — ignition switch OFF — ignition switch START button RUN — engine stop switch OFF — engine stop switch Quick Reference...
  • Page 223 California Proposition 65 Warning WARNING: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 224 - pavement may seriously affect handling and control LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 31HP2750 © 2022 Honda Motor Co., Ltd. 00X31-HP2-7500 Printed in the U.S.A. All Rights Reserved...

Table of Contents