HYOSUNG GV300R E5 Manual
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HYOSUNG GV300R E5 Manual

HYOSUNG GV300R E5 Manual

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This manual should be considered a permanent
part of the motorcycle and should remain with the
motorcycle when resold or otherwise transferred to
a new owner or operator. The manual contains
important safety information and instructions which
should be read carefully before operating the
motorcycle.
- 1 -

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Summary of Contents for HYOSUNG GV300R E5

  • Page 1 This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator. The manual contains important safety information and instructions which should be read carefully before operating the motorcycle.

  • Page 2: Battery Initial Charging

    1. BATTERY INITIAL CHARGING Standard charging before installing the battery in the vehicle improves battery durability. ※ : 1.2 A for 5~8 hours STANDARD CHARGING TIME Do not use the battery without the battery initial charging. Otherwise the battery service life may be shortened. The motorcycle use a battery ignition system.
  • Page 3 FOREWORD Thank you for choosing a HYOSUNG motorcycle. We at HYOSUNG have designed, tested produced this motorcycle using the most modern technology available to provide you with much happy, enjoyable, safe riding. Motorcycling is one of the most exhilarating sports and to...
  • Page 4 HYOSUNG reserves the right to make changes at any time, without notice and without incurring any obligation to make the same or similar changes to motorcycles previously built or sold.

  • Page 5: Warning / Caution / Note

    Proper break-in operation dur- reviewed. ing this time will help ensure maximum life and performance from your new motorcycle. HYOSUNG parts are manu- The personal safety of the factured of high quality materials, rider may be involved. Disre- and manufactured parts are fin- garding this information could ished to close tolerances.

  • Page 6: Tampering With Noise Control System Prohibited

    Noise Control System (muffler assembly) TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Owners are warned that the law may prohibit : The removal or rendering inoperative by any person other than for the purpose of maintenance, repair or replacement, device element design incorporated into any new vehicle for the purpose of noise control prior to its any sale or delivery to the ultimate...

  • Page 7: Consumer Information

    CONSUMER INFORMATION ● Before first use of the mo- torcycle read this owner’s manual carefully to become SAFE RIDING familiar with the motorcycle RECOMMENDATION features, safety FOR MOTORCYCLE maintenance requirements. RIDERS Review all instructions, re- quirements and warnings. ● Before the rider’s first use of Motorcycle riding is great fun the motorcycle, make sure and an exciting sport.
  • Page 8 ● Before each use, perform daily inspections with the rider. ● Make sure the rider wears a Do not make any modifications helmet, eye protection, and to the motorcycle. protective clothing (gloves, Modifications make leather or heavy cloth pants, the motorcycle unsafe or ille- long sleeved shirt or jacket, gal in your state.
  • Page 9 ● Do not run the engine in- The motorcycle is equipped doors or where there is with the side stand ignition little or no ventilation. Ex- interlock sys- tem. haust gases contain car- If the transmission is in neu- bon monoxide, a poten- tral or the side stand up, you tially lethal gas that is col- can only start the engine by...

  • Page 10: Wear A Helmet

    ⊙ WEAR A HELMET While operating the motorcy- cle, the rider should keep both feet on the footrests at all times Motorcycle safety equip- to avoid injuries resulting ment starts with a quality from accidents. Moving the safety helmet. One of the rider’s feet from the footrests most serious injuries that reduces the rider’s ability to...

  • Page 11: Know Your Limits

    ⊙ INSPECTION BEFORE RID- ⊙ KNOW YOUR LIMITS Ride within the boundaries Review thoroughly the in- of your own skill at all struct ions in the “INSPEC- times. Knowing these limits TION BEFORE RIDING” sec- and staying within them will tion of this manual.

  • Page 12: Accessory Installation And Precaution Safety Tips

    Consult erating conditions. It is not pos- your dealer if you have any sible for HYOSUNG to test each questions. accessory on the market or com- binations of all the available ac- cessories, however,your dealer 1. In case that additional weight...
  • Page 13 2. Inspect for proper ground rider and may limit his or her clearance and bank angle. An control ability. improperly mounted load could 6. Additional electrical acces- critically reduce these two safety sories may damage the existing factors. Also determine that the electrical system.

  • Page 14: Table Of Contents

    TABLE OF CONTENTS 1. SAFE DRIVING SKILLS ..............16 CORRECT RIDING POSTIRE TURNING GRAVITY BRAKE TURNING REACTION TIME 2.SERIAL NUMBER LOCATION ............21 3.NAMES OF EACH PARTS ............. 22 4.CONTROLS ..................25 SMART LOCK REMOTE KEY DIRECTION LOCK INSTRUMENT PANEL LEFT HANDLE SWITCHES RIGHT HANDLE SWITCHES REAR BRAKE PEDAL...
  • Page 15 8.INSPECTION BEFORE RIDING ............60 9.PERIODIC MAINTENANCE ..............63 10.INSPECTION AND MAINTENANCE ..........67 TOOL ENGINE OIL FUEL HOSE FUEL ANTIFREEZE RUBBER CAP OF CABLES REAR-VIEW MIRROR REFLECTOR EXHAUST PIPE AND MUFFLER FRONT AND REAR SUSPENSIONS BATTERY AIR CLEANER SPARK PLUG IDLING ADJUSTMENT THROTTLE CABLE PLAY ADJUSTMENT CLUTCH CABLE ADJUSTMENT...

  • Page 16: Safe Driving Skills

    SAFE DRIVING SKILLS CORRECT RIDING TURNING GRAVITY POSTIRE When driving a motorcycle, make sure to drive in the correct riding posture. CENTRIFUGAL FORCE Eyes: Don't just look at one place, but clearly see the sur- rounding environment of the JOIN FORCES GRAVITY ride.

  • Page 17: Brake

    the motorcycle from trying to BRAKE drive forward. Learning braking technique is ◉ REASONS FOR LONGER very important for safe driving. BRAKING DISTANCE ◉ PRECAUTIONS BRAKING 1. If the brake pads and brake 1. Keep the motorcycle verti- discs are worn, or there is wa- cal.

  • Page 18: Reaction Time

    the angle of inclination of the motorcycle. The tires are in good contact with the ground, because the inclination of the motorcycle is small. When it rains or the road is slippery, this posture is com- ◉ MOTORCYCLE TILTS fortable, but the driver's field of MORE THAN PEOPLE vision is limited.
  • Page 19 VISIBLE RANGE ◉ THE RELATIONSHIP BE- 0° TWEEN SPEED AND 35° 35° BRAKING DISTANCE SPEED RE A CTIO N BRAKING 2 4m 10km h DISTANCE DISTANCE DISTANCE 20km h 100° 100° 30km h ◉ VISIBLE RANGE OF VI- 40km h SION 50km h As the speed increases, the...
  • Page 20 ◉ REDUCED VISION If you look at a moving object or when you are moving, your eyesight will be lower than when you are stagnant. In other words, vision loss is inversely proportional to speed, as shown below. SPEED VISION 0 ㎞/h 10㎞/h 29㎞/h...

  • Page 21: Serial Number Location

    SERIAL NUMBER LOCATION The frame and/or engine serial numbers are used to register the motorcycle. They are also to assist your dealer in terms of ordering The engine serial number is parts or referring to special service stamped on the right upside of information.

  • Page 22: Names Of Each Parts

    NAMES OF EACH PARTS Handle bar instrument Left handle switches Front brake lever Clutch lever Throttle grip Rear-view mirror Right handle switches Front brake fluid reservoir Fuel tank cap - 22 -...
  • Page 23 Left side view Head lamp & Position lamp Rear turn signal lamp Front turn signal lamp Brake / Tail lamp Dome Drive belt / chain Passenger footrests Instrument Side stand Ignition coil front Footrests Ignition coil rear Gearshift lever Fuse box Spark plug (Front) Battery Remote control antenna...
  • Page 24 Right side view Rear brake disk Engine oil filter Rear brake pedal Spark plug (Rear) Engine oil level lens Air cleaner element Engine oil drain bolt Antifreeze filler plug Engine oil filler plug Direction lock Rear brake fluid reservoir Water tank Muffler Draining bolt N O T E...

  • Page 25: Controls

    as a spare key. CONTROLS The key handle in the remote control key can be used to open/close the fuel tank cover SMART KEY and open/close the directional lock after it pops up; When you want the key handle This model does not have an to pop out, push the button to ignition switch, and two remote pop it out, and when you want to...
  • Page 26 the instrument panel will light up, and the engine can be started. The sensing range of the smart lock key is between 1.0m and 1.5m. If the remote control key is If the following operations within the sensing range, are performed, the startup even in the case of partition may not be possible.
  • Page 27 ◉ Remote battery Please purchase a CR2032 placement battery for replacement. Please Use a small flat-blade screw- pay attention to the positive and driver to remove the LOGO cov- negative poles of the battery er and remove the screws on the during installation.

  • Page 28: Direction Lock

    ◉ LOCK POSITION This is the steering lock posi- If you use a battery product tion. When you want to park, whose size and thickness do support the car with a bracket, not meet the specifications, it turn the handlebar to the left, may cause damage to the re- insert the ignition key into the mote control key and make it...

  • Page 29: Instrument Panel

    ① ENGINE WARNING LAMP INSTRUMENT PANEL The yellow engine warning lamp “ ” comes on and remains lit When the switch is turned to the " " position with the right hand, and the engine is stopped as a test of the engine system operation.

  • Page 30: Abs Warning Lamp

    If ABS warning lamp does not Riding the motorcycle with light up after the ignition is the engine warning lamp lit turned on and the vehicle has after starting the engine can traveled until a speed of 5 km/h damage the engine and trans- (3 mph) or fail to go out after mission.
  • Page 31 ⑥ GEAR DISPLAY ⑧ CLOCK The gear display indicates the The clock indicates 24-hour gear used by the current vehicle mode. operation. FUNCTION ⑦ WATER TEMP GAUGE The engine of this model adopts water cooling system. The water thermometer shows 8 grids.
  • Page 32 cates the fuel tank is empty or nearly so. When the remaining fuel is ap- Obey the speed limit and traf- proximately3.5L, the indicator“E” fic regulation at all times. of the last column and fuel warning lamp “ 、 ” ⑪...

  • Page 33: Clutch Lever

    ⑫ SELECT SWITCH Squeezing the lever disengages the clutch. FUNCTION ODO → TRIP A → TRIP B→ CLOCK → ODO Use the clutch correctly. Otherwise, the clutch may be Key off KM mode worn quickly. Keep holding situation pressing select Key on KM mode Continue to press select for 5sec .

  • Page 34: Right Handle Switches

    Use the horn switch only in This switch does not work case of needing. when the dimmer switch is set to “ ” position. RIGHT HANDLE ④ TURN SIGNAL SWITCH SWITCHES Using when left, right turn or change direction. “ ”...
  • Page 35 engine. Do not attempt to start the engine before the start greet- When the right hand turns the ing is over, or the engine will “ ” switch to the position, not start. the position light, instrument If the engine does not start or runs abnormally, turn the light, tail light and license plate light on this vehicle will all...

  • Page 36: Hazard Warning Switch

    The motorcycle is equipped Apply the brake lightly and with the side stand ignition with great care on slippery interlock sys- tem. surfaces to avoid skidding. If the transmission is in neutral or the side stand up, you can only start the engine ③...

  • Page 37: Rear Brake Pedal

    Use the hazard warning switch to warn other traffic during emergency parking or when your vehicle is in traffic hazard. Apply the brake lightly and with great care on slippery surfaces to avoid skidding. Turn off the hazard warning switch promptly after use. If the motorcycle is ridden with the hazard warning switch turned on, it may confuse other...

  • Page 38: Gear Shift Lever

    GEARSHIFT LEVER Always keep a sufficient dis- tance from the vehicle ahead to match the riding speed even with ABS. ABS performs best with long braking distances. On certain surfaces, such as rough or gravel roads, the braking distance may be long- er with the ABS than without.

  • Page 39: Stand

    its nor- mal position ready to se- STAND lect the next gear. Lift the gearshift lever to upshift and depress the lever to down- shift. Neutral is located between first and 2nd gear. When neutral is desired, de- press or lift the lever halfway between first and 2nd gear.
  • Page 40 counterclockwise to rotate the N O T E spring tension to the required On or Up position. When the fork wrench is turned clockwise until it cannot Off or Down turn, this stage is the hardest, and when the fork wrench is turned counterclockwise until it cannot turn, this stage is the Make sure that the side stand...

  • Page 41: Fuel And Oil And Antifreeze Recommendation

    To open the fuel tank cap, in- FUEL AND OIL AND sert the ignition key into the cap lock and turn it clockwise. With ANTIFREEZE the key inserted, pull back the RECOMMENDATION fuel tank cap. To close the fuel tank cap, push down the fuel tank cap until the locking pin click into F U E L...

  • Page 42: Engine Oil Specification

    ⊙ ENGINE OIL SPECIFICATION Gasoline is extremely flam- Classifica- mable and toxic. tion sys- Grade Remarks Always observe the following precautions when refueling your motorcycle. Over SL ● Never permit motorcycle refueling by anyone other 10W-40 than an adult. ● Refuel in a well ventilated ※...
  • Page 43 ● Don’t mix the unrecom- The engine and the compo- mended oil. nents of the exhaust system It could damage the en- become very hot and remain gine. hot for some time after the ● When refilling the oil, don’t engine has been stopped.
  • Page 44 Never operate the motorcycle if the engine oil level is below Be sure to use the engine oil the “Lower line mark (L)” in specified in the FUEL AND OIL the engine oil level lens. RECOMMENDATION section. Never fill the engine oil above the “Upper line mark (F)”.
  • Page 45 ter, after first running 1,000 km Place a drain pan under the and every running 4,000 km. engine. The engine oil should always Remove the engine oil filler be changed when the engine is plug①. hot so that the engine oil will be drained thoroughly from the engine.
  • Page 46 New and used oil can be haz- ● The engine oil tempera- ardous. ture may be high enough Children and pets may be to burn you when the harmed by swallowing new or drain plug is loosened. used oil. Wait until the drain plug is Continuous contact with used cool enough to touch with engine oil has been found to...
  • Page 47 5. T he oil fine filter is located on the lower side of the front end of Approximately 1,100 ml of the the engine. No need cleaning engine oil must be required during the use of the vehicle. when changing the engine oil Please replace it if necessary.

  • Page 48: Antifreeze

    Check the engine oil level ANTIFREEZE according to Engine Oil Level Check procedure. This motorcycle engine is water cooling system. During Engine oil leaks from around motorcycle running, the anti- the engine oil filter cap or freeze is high temperature and drain plug indicate incorrect installation or the “O”-ring / high pressure in the cooling...

  • Page 49: Water Tank

    Please stand the motorcycle WATER TANK on a level ground with stand, take a container and put under the draining bolt ③, then re- move the bolt ③, so antifreeze is outflow. The right side of the front end of the vehicle fuel tank is pro- vided with a white makeup wa- ter tank ①...
  • Page 50 of cooling system turned on (or is more than 107°C. the needle of water temperature Common fault of cooling sys- meter point to above the middle tem: of the scale), then turn off the Check the makeup water tank, engine. radiator, fan, water pump, rub- 5.Until engine cool down and ber water pipe and antifreeze.

  • Page 51: Riding Tips

    RIDING TIPS Running the engine too long without riding may cause the engine to overheat. Overheating result STARTING THE ENGINE dam- age to internal engine components and discoloration Before attempting to start of exhaust pipes. the engine make sure : Shut the engine off if you can not begin your ride promptly.
  • Page 52 press the start button to start the engine. ● Release engine warning lamp starter “ ” ① comes on Turn on switch immediately after the ignition switch with the en- motorcycle gine stopped as a test of engine started. ● Avoid system operation.
  • Page 53 The engine warning lamp ① comes on and remains on Turn on the right hand switch with the engine stopped as a test of engine sys- tem operation. soon engine starts, the engine warning lamp ① should go out. If the engine system fails, the engine warning lamp ①...

  • Page 54: Starting Off

    STARTING OFF Squeeze the clutch lever and pause momentarily. Engage first gear by depressing the gearshift Sudden side winds, which can lever downward. occur when being passed by Turn the throttle grip toward large vehicles, at tunnel exits you and at the same time re- or in hilly areas, can upset your lease the clutch lever gently and control.

  • Page 55: Using The Transmission

    Opening the throttle sud- Downshifting when engine denly can be hazardous. speed is too high can ; The front wheel can lift off Cause the rear wheel to skid the ground and cause loss of and lose traction due to in- control of the motorcycle.

  • Page 56: Stopping And Parking

    the engine may be used for braking by shifting to a lower Inexperienced riders tend to gear. underutilize the front brake. Be careful, however, not to al- This can cause excessive low the engine to overdrive. stopping distance and lead to a collision.
  • Page 57 Following another vehicle too closely can lead to a col- lision. As vehicle speeds in- crease, stopping distance increases progressively. Be sure you have a safe stop- ping distance between you and the vehicle in front of you. 5. Park the motorcycle on a firm, flat surface where it will not fall over.

  • Page 58: Break-In

    tle for the first 1,600 km (1,000 miles). BREAK-IN ★ VARY THE ENGINE SPEED The engine speed should be This section explains how im- varied and not held at a con- portant proper break-in is to stant speed. achieve maximum life and per- This allows the parts to be formance from your new mo- “loaded”...

  • Page 59: Breaking In The New Tires

    ceive. ★ During break-in procedures, all BREAKING IN THE NEW of the engine components will TIRES have worn in and all of the other New tires need proper break-in parts will have seated in. to assure maximum perfor- All adjustments will be re- mance, just as the engine does.

  • Page 60: Inspection Before Riding

    INSPECTION BEFORE Operating this motorcycle RIDING with improper tires, or with improper uneven tire pressure can be hazardous. If you use improper tires or improper uneven tire pressure, you may lose con- trol of the motorcycle. Failure to inspect the mo- This will increase your risk torcycle before operating it of an accident.
  • Page 61 Checking maintenance items Overloading this motorcycle when the engine is running or carrying or towing cargo can be hazardous. improperly can be hazardous. You could be severely in- Overloading improper jured if your hands or cloth- towing could cause changes ing gets caught in moving in motorcycle handling which engine parts.
  • Page 62 WHAT TO WHAT TO CHECK FOR : CHECK FOR : CHECK CHECK ● ● Smoothness No damage lever Gerashift ● ● No restriction of move- Smooth operation lever Steering ment ● Correct tension or slack ● Drive belt / No play or looseness ●...

  • Page 63: Periodic Maintenance

    PERIODIC MAINTENANCE The chart indicates the inter- vals between periodic service in Improper maintenance kilometers. failure perform recom- At the end of each interval, be mended maintenance sure to inspect, check, lubricate creases the chance of an ac- and ser- vice as instructed. cident or motorcycle dam- age.

  • Page 64: Lubrication Points

    ★ LUBRICATION POINTS Running the engine indoors Proper lubrication is important or in a garage can be haz- for smooth and long life of each ardous. working part of your motorcycle Exhaust gas contains car- and also for safe riding. bon monoxide, a gas that is It is a good practice to lubri- colorless and odorless and...
  • Page 65 ① ⑤ Clutch lever holder & Clutch cable Front brake lever holder ② ⑥ Passenger footrests pivot Throttle cable ③ ⑦ Side stand pivot and spring hook Rear brake pedal pivot ④ Footrests pivot – Motor oil, Grease - 65 -...
  • Page 66 First Every Every 1,000 km 4,000 km 8,000 km Air cleaner element Clean every 3,000 km·Replace every 12,000 km Tighten Inspect ★ Valve clearance adjust Tighten ★ Cylinder head bolt Spark plug Clean Replace Inspect Fuel hose Replace every 4 years Engine oil Replace Engine oil filter...

  • Page 67: Inspection And Maintenance

    NAME INSPECTION AND Tool bag MAINTENANCE 8 × 10 mm open end spanner 10 × 12 mm open end TOOL spanner 14 × 17 mm open end spanner To assist you in the perfor- Spark plug wrench mance of periodic maintenance, Combination screw driver a tool kit is supplied.

  • Page 68: Fuel

    Check the location of the ca- FUEL ble's rubber cap after adjusting the throttle cable play. Check if there is leakage from the fuel tank, fuel pump, hoses and electric fuel injection sys- tem. ANTIFREEZE Rubber part part Check if there is leakage from the water tank, radiator cover, draining bolt, exhaust bolt and hose connection.

  • Page 69: Battery

    BATTERY SUSPENSIONS ⊙ INSPECTION OF BATTERY SOLUTION LEVEL Periodically check for the fol- The battery is located in the lowing: right frame cover. MF (Maintenance Free) battery ● eep the front brake lever of airtight type is used for this pulled in and push down on the motorcycle.
  • Page 70 ⊕ battery wire first, then con- nect the negative ⊖ battery wire. Never invert the battery ca- bles. Before connecting or disconnecting battery, make sure to turn the switch to “ ” position with your right hand, otherwise some parts will be damaged. ◉...
  • Page 71 4. Put on the rubber cap at the ⊕positive terminal of the bat- Keep the battery away from tery. fires. 5. Connect the ⊖ negative When disconnecting battery wire at the battery ter- battery cable, turn the right minal. “ ”...

  • Page 72: Air Cleaner

    AIR CLEANER Never operate the engine The air cleaner is located in- with- out the element in posi- side the right engine. tion. Operating the engine without the air cleaner element will increase engine wear. Always be sure that the air cleaner element is in excellent opera- tional condition.
  • Page 73 ment for the following : ① Before and during the clean- hen the air cleaner el- ing operation, inspect the el- ement clean with the air gun, ement for tears. necessarily blow at the inside by com pressed air. A torn element must be re- ②...

  • Page 74: Spark Plug

    ◉ AIR CLEANER CHAMBER’S OIL DRAIN PLUG Before carrying Inspect the air cleaner cham- following operations, let the ber’s oil drain plug and drain engine and the muffler cool water and oil at the periodic down to ambient tempera- maintenance interval. ture, in order to avoid burns.

  • Page 75: Idling Adjustment

    The spark plug must be tightened firmly, otherwise the 0.7 ~ 0.8 mm engine may overheat and se- (0.028 ~ 0.032 in) vere damage may occur. 5. Check the electrode gap recommended spark with a thickness gauge. The plug only. gap must be 0.7 ~ 0.8 mm A spark plug of the wrong (0.028 ~ 0.032 in) if neces-...

  • Page 76: Throttle Cable Play Adjustment

    THROTTLE CABLE PLAY ADJUSTMENT The motorcycle has two throt- tle cable systems, cable used for the throttle cable, and cable is used for the return cable.  While fixing the adjuster ②, If this is not the case, proceed tighten the lock nut ①. as follows: ...

  • Page 77: Clutch Cable Adjustment

    When finished, turn the han- dle- bars to make sure its movement does not affect the engine idle rpm and check that the throttle grip - when opened and then re- leased - returns smoothly to the closed position. ①Clutch lever play CLUTCH CABLE ②Clutch lever adjuster lock nut ADJUSTMENT...
  • Page 78  If not adjust by the clutch ◉ INSPECTING THE DRIVE lever adjuster ③ , adjust by CHAIN the clutch cable adjuster ④. When inspecting the chain, look  Loosen the clutch cable ad- for the following : juster lock nut ⑤. ●...
  • Page 79 Excessive Good If you find any of these prob- lems with your sprocket, con- 1. Place the motorcycle on the sult your dealer. center stard. 2. Loosen the rear axle nut. 3. Loosen the drive chain ad- juster lock nuts②, right and The two sprockets should be left.
  • Page 80 ⊙ DRIVE CHAIN CLEANING Aligning and adjusting the slack in the drive chain to 20 ~ 30 mm AND OILING (0.79 ~ 1.18 in), retighten the right and left drive chain adjuster This drive chain has special lock nut ② and the rear axle “O”-rings.
  • Page 81 such as sand, gravel, etc. in the belt teeth or on the surface. When riding, try to avoid rapid Cleaning the chain with gaso- acceleration and rapid deceler- line or commercial cleaning solvents can damage “O”-rings ation, which will accelerate the wear of the belt.

  • Page 82: Drive Belt

    stone punctures on the outer rib surface of the transmission belt; When the belt needs to be rein-  Signs of cracks at the bottom stalled or replaced, check both of teeth; pulley for wear and replace if  Normal wear and tear of the necessary.
  • Page 83 on the belt adjusters ④ at to the target value range. 8. Retighten the jam nut and the same position on the left rear axle and perform a final and right sides. When ad- inspection. justing the drive belt through the adjuster, the left and right sides should be on the same scale.

  • Page 84: Brakes

    BRAKES Operating the motorcycle in harsh condition can be The motorcycle utilizes front hazardous and rear disk brakes. inspect brake wear often. Properly operating the brake Operating in mud, water, systems are vital to safe riding. sand, other extreme Be sure to perform the brake conditions cause inspection...
  • Page 85 When the ABS control system detects a tendency to lock in the tires, the ABS starts to adjust brake pressure. In order to ensure the normal adjustment process will cause operation of the ABS system, the front brake lever and the please make rear brake pedal to jump slightly.
  • Page 86 vehicle must stop and turn the right hand switch to the off. When the vehicle is turned on Brake fluid may be harmful if swallowed or if it comes in again, the ABS is restarted. con- tact with skin or eyes. When activated, Contact...
  • Page 87 following point at the brake system. ① Brake fluid leakage of the Be careful that water or dust front and rear brake system. does not enter the brake fluid ② Leak or damage of the brake reservoir when refilling. hose. ③...
  • Page 88 ◉ BRAKE DISK IN SPECTION If brake pads are allowed to Check the brake disk for wear down metal damage or cracks. substrate, metal-to-metal contact with the brake disk ◉ FRONT BRAKE FLUID would lead to noise and the SUPPLY brake caliper sparking ;...

  • Page 89: Tire

    to the upper line. ● Don’t replenish with N O T E brake fluid over the recommended limit line. It will leak out brake fluid : DOT4 brake fluid reservoir. ● Be careful not to allow nstall the cylinder head. 5.
  • Page 90 Tire pressure should only be adjusted when the tire is cold. If you see the problem with the Failure follow these tire, adjust the pressure with the warnings may result in an pressure gauge. accident due to tire failure. The tires on your motorcycle form the crucial link between TIRE NORMAL RIDING...
  • Page 91 TIRE TREAD CONDITION ◉ CRACKS AND CUTS Tire wear Check if 1) There are visible cracks and cuts. 2) There are abnormal wears. Operating the motorcycle with SCREW, excessively worn tire will FOREIGN decrease riding stability and can MATERIAL lead to loss of control. Inspect storage of tire thread’s 『...

  • Page 92: Rear Axle Nut

    ◉ REAR AXLE NUT Never squeeze front Inspect the rear axle shaft and brake lever with the caliper jointing nut for loosening. removed. It is very difficult to force the pads back into the caliper assembly and may re- ◉ TIRE REPLACEMENT sult brake fluid leak- age.
  • Page 93 Remove the front axle ③. Pull out the front wheel towards the front of the ve- hicle to replace the front tire. Reinstall the front wheel assembly in the reverse or- der of removal.  REAR TIRE REPLACE- MENT Loosen the drive belt/chain lace the motorcycle on adjuster lock nut ①...
  • Page 94 ◉ INSPECTION OF LAMPS LAMPS  When the right hand switch turns to the “ ” position, check whether the position light, instrument light, tail light and Keep fuel and other flamma- license plate light work normally. ble substances away from When the engine starts, check electric components.
  • Page 95 ◉ ◉ REPLACEMENT OF THE REPLACE THE LIGHT LAMP FIXTURE Requirement electric power of the lamp shown in the following All the lamp is LED (Light chart. When replace the dam- Emitting Diode) type. If any abnormal conditions aged lamp, always use the equal capacity.

  • Page 96: Abs Fuse Box

    fails, check the corresponding  ABS FUSE BOX fuse.  3 0A REC. / REG. / IGN fuse protects the rectifier / regu- lator and ignition switch cir- cuits.  20A ECU / M.RELAY fuse protects all electrical circuits including the ECU. ...
  • Page 97 Installing a fuse with the wrong rating using aluminum foil or wire in- stead of a fuse can seri- ously damage the electri- cal system. Always replace a blown fuse with a fuse of the same type and rating. If the new fuse blows in a short time, consult your dealer or a qualified mechanic...

  • Page 98: Troubleshooting

    TROUBLESHOOTING This troubleshooting guide is provided to help you find the cause some common complaints. Turn the right hand switch to “ ” position, the spark plug is close to the engine, the Failure to troubleshoot transmission is in neutral, the problem correctly can damage side support is in a retracted your motorcycle.

  • Page 99: Engine Stalling

    steps to check for sparks. phenomenon, please check the circuit system. Replace it if necessary. Retry the Oil pressure check: If the oil above p r o c e d u r e wit h t he cleaned spark plug or new one. pump relay and oil pump are 3.

  • Page 100: Transport

    ● lace the motorcycle on the stand on firm and level TRANSPORT ground. ● Stop the engine and wait until it has cooled down. ● Prepare a container large enough to hold the fuel in the tank and place it on the floor Before transporting on the left side of the...

  • Page 101: Cleaning Procedure

    CLEANING PROCEDURE High pressure washers can A thorough cleaning of your dam- age your motorcycle motor- cycle is a necessary part (especially the radiator). of maintenance and will help High pressure washers such keep your motorcycle looking those found and performing its best. Proper coin-operated washes cleaning can also extend the life...
  • Page 102 ★WASHING YOUR Use a garden hose at low pres- sure remove MOTORCYCLE majority of dirt or other debris. Wash your motorcycle by hand with a mild soap or detergent With some care, your motorcycle can be washed in a and water. Try to thoroughly remove all dirt and debris similar manner to washing an automobile.
  • Page 103 ★INSPECTION AFTER CLEANING Remove the rags or wrapping from the exhaust pipe. For extended life of your motorcycle, lubricate according “LUBRICATION POINTS” section. Operating motorcycle with brakes hazardous. Wet brakes may not provide as much stopping power as dry brakes. This could lead...

  • Page 104: Storage Procedure

    ★BATTERY STORAGE emove the battery from the PROCEDURE motorcycle. N O T E If you don’t plan on using your motorcycle for a long time, it will ⊖ Be sure to remove the need special servicing requiring negative terminal first, then appropriate materials, ⊕...

  • Page 105: Maintenance

    ★MAINTENANCE N O T E ⊕ DURING STORAGE Be sure connect the Once a month, recharge the positive terminal first, then ⊖ battery. connect negative terminal. The motorcycle battery standard charging time is 1.2 A Adjust the pressure of tires ×5～8 hours.

  • Page 106: Parameter List

    Parameter List（GV125R E5） Model GV125R Dimensional parameters Overall dimension (L ×W ×H) mm 2210×788×1180 Wheelbase mm 1475 Minimum ground clearance mm Turning clearance circle diameter mm 6360 Castor angle（° ） ≤48 Steering handlebar turning angle (° ) (left / right) Mass/volume Overall mass kg Max.
  • Page 107 5th gear 0.91 Vehicle type Wheel rim type Light alloy Tire size Front 120/80-16 Rear 150/80-15 Tire pressure kPa (front/ rear) 206/220 Brake type Front Disk Rear Disk Brake control mode (front/ rear) Hand brake/foot brake Shock absorber type Front Spring oil damping Rear Spring oil damping...
  • Page 108 Parameter List（GV300R E4） Model GV300R Dimensional parameters Overall dimension (L ×W ×H) mm 2210×788×1180 Wheelbase mm 1475 Minimum ground clearance mm Turning clearance circle diameter mm 6360 Castor angle（° ） ≤48 Steering handlebar turning angle (° ) (left / right) Mass/volume Overall mass kg 187（90/97）...
  • Page 109 5th gear 0.875 6th gear 0.769 Vehicle type Wheel rim type Light alloy Tire size Front 120/80-16 Rear 150/80-15 Tire pressure kPa (front/ rear) 225/280 Brake type Front Disk Rear Disk Brake control mode (front/ rear) Hand brake/foot brake Shock absorber type Front Spring oil damping Rear...
  • Page 110 Parameter List（GV300R E5） Model GV300R Dimensional parameters Overall dimension (L ×W ×H) mm 2210×788×1180 Wheelbase mm 1475 Minimum ground clearance mm Turning clearance circle diameter mm 6360 Castor angle（° ） ≤48 Steering handlebar turning angle (° ) (left / right)
  • Page 111 5th gear 0.875 6th gear 0.769 Vehicle type Wheel rim type Light alloy Tire size Front 120/80-16 Rear 150/80-15 Tire pressure kPa (front/ rear) 225/280 Brake type Front Disk Rear Disk Brake control mode (front/ rear) Hand brake/foot brake Shock absorber type Front Spring oil damping Rear...

This manual is also suitable for:

Gv300r e4Gv125r e5

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