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Trane S9V2B040U3VSAC Service Facts

Trane S9V2B040U3VSAC Service Facts

Upflow/horizontal and dedicated downflow gas-fired, direct/non-direct vent, 2-stage condensing, variable speed furnaces with variable speed draft inducer

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Service Facts
Upflow/Horizontal and Dedicated Downflow Gas-Fired,
Direct/Non-Direct Vent, 2–Stage Condensing,
Variable Speed Furnaces with Variable Speed Draft Inducer
U U p p f f l l o o w w , , C C o o n n v v e e r r t t i i b b l l e e t t o o
H H o o r r i i z z o o n n t t a a l l R R i i g g h h t t o o r r
H H o o r r i i z z o o n n t t a a l l L L e e f f t t
S9V2B040U3VSAC/D
S9V2B060U3VSAC/D
S9V2B080U4VSAC/D
S9V2C100U4VSAC/D
S9V2D120U5VSAC/D
COIL REQUIREMENT!
Failure to follow this Caution could result in property damage or personal injury. 4GXC* and
4MXC* coils installed on upflow furnaces in vertical, horizontal left, or horizontal right
orientations without a factory installed metal drain pan shield must use a MAY*FERCOLKITAA
kit. Coils installed on upflow furnaces must have drain pans that are suitable for 400° F
(205°C) or have a metal drain pan shield. Downflow furnaces do not require a metal drain pan
shield or the use of the MAY*FERCOLKITAA kit. See Installer's Guide for more information.
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning
equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person
could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.
February 2022
D D o o w w n n f f l l o o w w O O n n l l y y
S9V2B080D4VSAC/D
S9V2C100D4VSAC/D
CAUTION
!
S S A A F F E E T T Y Y W W A A R R N N I I N N G G
S S 9 9 V V 2 2 - - V V S S - - S S F F - - 2 2 B B - - E E N N
N N o o t t e e : : Graphics in this document are for representation
only. Actual model may differ in appearance.
S9V2-VS-SF-2B-EN

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Summary of Contents for Trane S9V2B040U3VSAC

  • Page 1 H H o o r r i i z z o o n n t t a a l l R R i i g g h h t t o o r r S9V2B080D4VSAC/D H H o o r r i i z z o o n n t t a a l l L L e e f f t t S9V2C100D4VSAC/D S9V2B040U3VSAC/D S9V2B060U3VSAC/D S9V2B080U4VSAC/D S9V2C100U4VSAC/D...
  • Page 2 SAFETY SECTION — FURNACES I I m m p p o o r r t t a a n n t t : : — This document pack contains a wiring W W A A R R N N I I N N G G diagram and service information.
  • Page 3 S S A A F F E E T T Y Y S S E E C C T T I I O O N N — — F F U U R R N N A A C C E E S S W W A A R R N N I I N N G G W W A A R R N N I I N N G G W W A A R R N N I I N N G G ! !
  • Page 4 S S A A F F E E T T Y Y S S E E C C T T I I O O N N — — F F U U R R N N A A C C E E S S W W A A R R N N I I N N G G W W A A R R N N I I N N G G E E X X P P L L O O S S I I O O N N H H A A Z Z A A R R D D ! !
  • Page 5 S S A A F F E E T T Y Y S S E E C C T T I I O O N N — — F F U U R R N N A A C C E E S S C C A A U U T T I I O O N N C C A A U U T T I I O O N N I I M M P P R R O O P P E E R R V V O O L L T T A A G G E E C C O O N N N N E E C C T T I I O O N N ! !
  • Page 6 S S A A F F E E T T Y Y S S E E C C T T I I O O N N — — F F U U R R N N A A C C E E S S C C A A U U T T I I O O N N W W A A R R N N I I N N G G H H O O T T S S U U R R F F A A C C E E ! !
  • Page 7 For more information, visit www.trane.com and www.
  • Page 8: Product Specification

    Product Specification S9V2B040U3VSAC/D S9V2B060U3VSAC/D S9V2B080U4VSAC/D Model Type Upflow / Horizontal Upflow / Horizontal Upflow / Horizontal RATINGS 1st Stage Input BTUH 26,000 39,000 52,000 1st Stage Capacity BTUH (ICS) 25,700 38,450 51,050 2nd Stage Input BTUH 40,000 60,000 80,000 2nd Stage Capacity BTUH (ICS)
  • Page 9 P P r r o o d d u u c c t t S S p p e e c c i i f f i i c c a a t t i i o o n n S9V2B040U3VSAC/D...
  • Page 10 P P r r o o d d u u c c t t S S p p e e c c i i f f i i c c a a t t i i o o n n S9V2C100U4VSAC/D S9V2D120U5VSAC/D Model...
  • Page 11 P P r r o o d d u u c c t t S S p p e e c c i i f f i i c c a a t t i i o o n n S9V2B080D4VSAC/D S9V2C100D4VSAC/D Model...
  • Page 12: Sequence Of Operation

    Sequence of Operation N N o o t t e e : : The seven segment LED readout is based on 8. Once the 1 stage learning routine has successfully thermostat input. During a simultaneous call for been achieved, the seven segment LED will W1 and W2, the seven segment LED will read alternately read: “...
  • Page 13 S S e e q q u u e e n n c c e e o o f f O O p p e e r r a a t t i i o o n n 5. After the ignitor warm up, the 1 stage gas valve 15.
  • Page 14 S S e e q q u u e e n n c c e e o o f f O O p p e e r r a a t t i i o o n n 7. When the temperature is lowered enough to satisfy c.
  • Page 15: Periodic Servicing Requirements

    Periodic Servicing Requirements 1. GENERAL INSPECTION – E E x x a a m m i i n n e e t t h h e e f f u u r r n n a a c c e e N N o o t t e e : : Be careful NOT to break igniter when removing i i n n s s t t a a l l l l a a t t i i o o n n a a n n n n u u a a l l l l y y f f o o r r t t h h e e f f o o l l l l o o w w i i n n g g i i t t e e m m s s : : burners.
  • Page 16 S9V2–VS Wiring Diagram NOTES: 120v 60 Hz. 1 PH S9V2-VS 1. IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THIS FURNACE MUST BE REPLACED, IT MUST BE WITH WIRE HAVING A TEMPERATURE POWER SUPPLY PER LOCAL CODE RATING OF AT LEAST 105°C. WIRES 12, 48, 49, 50, AND 51 REQUIRE A TEMPERATURE RATING OF AT LEAST 250°C. JUNCTION BOX 2.
  • Page 17 Heating and Cooling Airflow Tables Table 1. S9V2B040U3VSAC Heating Airflow S9V2B040U3VSAC Furnace Heating Airflow (CFM), Temp. Rise (°F), and Power (Watts) vs. External Static Pressure with Filter (iwc) 1st Stage Capacity = 25,700 2nd Stage Capacity = 39,350 Airflow External Static Pressure...
  • Page 18 H H e e a a t t i i n n g g a a n n d d C C o o o o l l i i n n g g A A i i r r f f l l o o w w T T a a b b l l e e s s Table 3. S9V2B040U3VSAC/D Cooling Airflow S9V2B040U3VSAC/D Furnace Cooling Airflow (CFM) and Power (Watts) vs. External Static Pressure with Filter (iwc) Airflow...
  • Page 19 H H e e a a t t i i n n g g a a n n d d C C o o o o l l i i n n g g A A i i r r f f l l o o w w T T a a b b l l e e s s Table 4.
  • Page 20 H H e e a a t t i i n n g g a a n n d d C C o o o o l l i i n n g g A A i i r r f f l l o o w w T T a a b b l l e e s s Table 5.
  • Page 21 H H e e a a t t i i n n g g a a n n d d C C o o o o l l i i n n g g A A i i r r f f l l o o w w T T a a b b l l e e s s Table 7.
  • Page 22 H H e e a a t t i i n n g g a a n n d d C C o o o o l l i i n n g g A A i i r r f f l l o o w w T T a a b b l l e e s s Table 8.
  • Page 23 H H e e a a t t i i n n g g a a n n d d C C o o o o l l i i n n g g A A i i r r f f l l o o w w T T a a b b l l e e s s Table 9.
  • Page 24 H H e e a a t t i i n n g g a a n n d d C C o o o o l l i i n n g g A A i i r r f f l l o o w w T T a a b b l l e e s s Table 11.
  • Page 25 H H e e a a t t i i n n g g a a n n d d C C o o o o l l i i n n g g A A i i r r f f l l o o w w T T a a b b l l e e s s Table 12.
  • Page 26 H H e e a a t t i i n n g g a a n n d d C C o o o o l l i i n n g g A A i i r r f f l l o o w w T T a a b b l l e e s s Table 13.
  • Page 27 Integrated Furnace Control Display Codes 2 Stage Inducer with ECM Blower Motor Idle First Stage Gas Heating First Stage Gas Heat Learning Routine Second Stage Heating Second Stage Gas Heat Learning Routine Calculated Airflow (Followed by Airflow times 10) Continuous Fan First Stage Cooling Second Stage Cooling First Stage Heat Pump...
  • Page 28 I I n n t t e e g g r r a a t t e e d d F F u u r r n n a a c c e e C C o o n n t t r r o o l l D D i i s s p p l l a a y y C C o o d d e e s s Table 14.
  • Page 29 Integrated Furnace Control Menu S9V2-VS-SF-2B-EN...
  • Page 30 I I n n t t e e g g r r a a t t e e d d F F u u r r n n a a c c e e C C o o n n t t r r o o l l M M e e n n u u S9V2-VS-SF-2B-EN...
  • Page 31 I I n n t t e e g g r r a a t t e e d d F F u u r r n n a a c c e e C C o o n n t t r r o o l l M M e e n n u u Note: During run test mode, depressing the option key will allow the user to hold (HLD) that test sequence if measurements want to be taken.
  • Page 32: Troubleshooting

    Troubleshooting The following pages include troubleshoo ng flowcharts in reference for the 2 Stage S9V2* family of furnaces only. The informa on contained is for reference only and does not cover all scenarios or problems that may be encountered. ONLY qualified technicians should a empt to install, troubleshoot, or repair this appliance. Failure to follow all cau ons and /or warnings could result in personal or property damage, including death.
  • Page 33 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g IFC Component Layout LINE FP - Flame Sensor Connections Connector VSPD Inducer Connector Neutral...
  • Page 34 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g GETTING STARTED Is 120 VAC Is 120 VAC Is 120 VAC measured Is the IFC Seven measured between measured at...
  • Page 35 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g DEFINITION 2.1 Fault Code RETRY Lock Out = 3 unsuccessful tries for igni on within a single call for heat.
  • Page 36 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g DEFINITION 2.2 Fault Code RECYCLE Lock Out = 10 recycles within a single call for heat.
  • Page 37 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g DEFINITION Stage Gas Valve not energized when it should 2.3 Fault Code be 10 mes within the same call for heat .
  • Page 38 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g Note #1 24 volts = Open Switch DEFINITION 0 volts = Closed Switch An error has occurred with the PS1 indica ng that the pressure switch is open when it should be closed.
  • Page 39 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g DEFINITION An error has occurred with the PS2, indica ng that the Note #1 pressure switch is closed when it should be open.
  • Page 40 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g Note #1 DEFINITION An error has occurred with the PS2 indica ng that the pressure 24 volts = Open Switch switch is open when it should be closed.
  • Page 41 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g DEFINITION See next page for 04 Fault Code Limit switches are safety devices addi onal 04 faults that will open when an abnormal high temperature has been sensed.
  • Page 42 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g 04 Fault Code DEFINITION Flame Rollout Limit switches are safety devices that will open when an abnormal high temperature has been sensed.
  • Page 43 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g DEFINITION: 05 Fault Code Flame is sensed when it should not be. Is flame seen with no call for heat?
  • Page 44 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g Polarity Fault – Incoming high voltage 06 Fault Code wiring is reversed Reversed Polarity Ensure that high voltage wiring to unit is connected properly...
  • Page 45 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g 06 Fault Code Ground Fault - Incoming or chassis ground connec on is not sensed Faulty Ground Connect volt meter to black incoming...
  • Page 46 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g DEFINITION: Igniter Relay Fault – The control board has sensed 6.3 Fault Code that the igniter relay has stuck closed Ignitor Fault –...
  • Page 47 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g DEFINITION: External Gas Valve 7.1 Fault Code Circuit Error (24 volts is present when it should not be present) Remove any hea ng call...
  • Page 48 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g DEFINITION: 08 Fault Code The flame sense current is less than 0.5 micro-amp DC Make a call for 1 stage hea ng...
  • Page 49 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g 09 Fault Code Defini on: Condensate Pressure Switch Open: The condensate system is not free flowing and opened the safety switch OR Inducer Limit: This error is normally caused by improper installa on or applica on of the furnace ven ng system.
  • Page 50 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g Defini on 11 Fault Code The IFC has detected that internal gas valve relays have failed OR 24 VAC is being sensed at 2 stage gas valve Remove any hea ng...
  • Page 51 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g DEFINITION: This fault is generated when the HP or 13 Fault Code OEM ID of the blower motor does not match the value that is programmed on the Personality Module...
  • Page 52 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g DEFINITION: 15 Fault Code This fault is generated when the PM and the IFC informa on is corrupted Disconnect power Possible causes...
  • Page 53 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g DEFINITION: 18 Fault Code This fault is generated when the IFC does not see a send message itelf.
  • Page 54 T T r r o o u u b b l l e e s s h h o o o o t t i i n n g g Serial Motor Troubleshoo ng Is ~12VDC measured from terminals 1 (12V) and 3 (GND) at the IFC? Is 120 VAC measured at...
  • Page 55: Part List

    Part List • Igniter • Inducer Assembly • Pressure Switch(es) • Flame Sensor • Blower Motor • Main Thermal Limit • In-shot Burner(s) • Blower Wheel • Roll-Out Switch(es) • Gas Valve • IFC (Integrated Furnace Control) • Reverse Air Switch(es) S9V2-VS-SF-2B-EN...
  • Page 56 About Trane and American Standard Heating and Air Conditioning Trane and American Standard create comfortable, energy efficient indoor environments for residential applications. For more information, please visit www.trane.com or www.americanstandardair.com. The manufacturer has a policy of continuous data improvement and it reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.