Mantis ULV BioMant Flex Operating Instructions Manual

Weed control machine

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Operating instructions for
BioMant-Flex
Weed control machine
Manufacturer:
Mantis ULV Sprühgeräte GmbH
Vierlander Strasse 11a
21502 Geesthacht, Germany
Tel: +49 (0) 4152 8459-0
Aug 2023 – V.2
www.mantis-ulv.com

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Summary of Contents for Mantis ULV BioMant Flex

  • Page 1 Operating instructions for BioMant-Flex Weed control machine Manufacturer: Mantis ULV Sprühgeräte GmbH Vierlander Strasse 11a 21502 Geesthacht, Germany Tel: +49 (0) 4152 8459-0 Aug 2023 – V.2 www.mantis-ulv.com...
  • Page 2: Table Of Contents

    Electrical Equipment ......................18 Fuel supply ........................18 Measures prior to commissioning ................... 18 Commissioning, test run and working operation ..............19 Commissioning ........................19 Test run / working operation .................... 20 Mantis ULV Sprühgeräte GmbH Page 2 of 33...
  • Page 3 Transport ..........................29 Storage ..........................29 Disassembly ........................29 Disposal ..........................30 Annexes ..........................31 EC- Declaration of Conformity ..................31 10.1 Electrical circuit diagram ....................32 10.2 Spare parts list ........................33 10.3 Mantis ULV Sprühgeräte GmbH Page 3 of 33...
  • Page 4: Foreword

    Despite all continuous efforts of the manufacturer to further improve this product on all levels (especially in the area of safety), unforeseeable circumstances cannot be prevented. If, for this reason, unsafe situations should occur, then immediately contact the manufacturer. All rights are reserved. Mantis ULV Sprühgeräte GmbH Page 4 of 33...
  • Page 5: Introduction

    In this case, the manufacturer shall not be liable for the reuse of the whole system or parts of it, because the adaptations may have influenced the safety of the machine. Mantis ULV Sprühgeräte GmbH Page 5 of 33...
  • Page 6: Description Of The Biomant-Flex Weed Control Machine

    Temperature control > Anti-limescale system > Control panel and electrical system > 24V Battery pack > Optional: Hose reel, spray lance, Spray cart or attachment beam, and other accessories. Fig.1: Main overview BioMant-Flex Mantis ULV Sprühgeräte GmbH Page 6 of 33...
  • Page 7: Functional Principle Of The Biomant-Flex Weed Control Machine

    To remove all risks of impact and tripping whilst working with BioMant-Flex you must provide for an unobstructed work area. Keep order and cleanliness in the work area to remove risks of impact and tripping. Mantis ULV Sprühgeräte GmbH Page 7 of 33...
  • Page 8: Technical Specification

    This section contains the technical data of the machine. 2.4.1. Technical data Machine Name : Weed control machine BioMant- Flex Manufacturer : Mantis ULV Sprühgeräte GmbH Year of manufacturing : Refer to type plate Serial-No. : Refer to type plate...
  • Page 9: Operating Regulations

    If it is not used as intended, this cannot only endanger the operator or persons nearby, but also cause damages on the machine. The usage of the machine other than specified without the explicit authorisation of the manufacturer is not allowed. Mantis ULV Sprühgeräte GmbH Page 9 of 33...
  • Page 10: Safety Instructions

    BioMant-Flex. The BioMant-Flex weed control machine sprays water at a temperature of 99 °C. Never point the spray lance at persons or animals. Spraying at persons or animals can cause serious burns. Mantis ULV Sprühgeräte GmbH Page 10 of 33...
  • Page 11 All spare parts must comply with the requirements stated by the manufacturer. Before starting any works on the boiler, let it cool down first. The boiler is filled with hot water that can cause burnings. Mantis ULV Sprühgeräte GmbH Page 11 of 33...
  • Page 12: Pictograms

    Do not point the spray lance at the charging connection Electrical voltage Next to the charging port On the control panel Oil at high pressure* • Only applies to FLEX with hydraulic pump Mantis ULV Sprühgeräte GmbH Page 12 of 33...
  • Page 13: Safety Features

    The display field lights up if the machine is in its stand-by mode, activated by switching ON the main switch (see Fig. 9). Fig.5: Start screen Mantis ULV Sprühgeräte GmbH Page 13 of 33...
  • Page 14: Main Menu

    USB slot for USB stick for software updates and reading of service messages 4.4.2 Main menu Fig.6: Main menu Access to the Service menu is only possible by entering a PIN code. This area is reserved for authorised BioMant-Service centre and the manufacturer only. Mantis ULV Sprühgeräte GmbH Page 14 of 33...
  • Page 15: Emergency Off Switch

    BioMant-Flex is equipped with an Emergency Off switch. The Emergency Off switch is located below the control panel on the side of the machine. Fig.8: Position of the Emergency Off and main switch Fig.9: Emergency Off and main switch Mantis ULV Sprühgeräte GmbH Page 15 of 33...
  • Page 16: Testing Of Emergency Off Switch

    Only push the Emergency Off button in an emergency. It is not allowed to switch the machine off using the Emergency Off switch as a standard feature (except for testing the Emergency Off switch). Mantis ULV Sprühgeräte GmbH Page 16 of 33...
  • Page 17: Assembly Instructions

    Please find the machine weight in 2.4.1. Technical data > Optional: For Flex models with a hydraulic connection: please connect the hydraulic system of your vehicle with the machine. Fig.10: Hydraulic connection (optional) Mantis ULV Sprühgeräte GmbH Page 17 of 33...
  • Page 18: Replacement Of Components

    Make sure that the battery pack is sufficiently charged. (Battery-indicator lights up green) > Before the commissioning, please make yourself thoroughly familiar with the operating instructions of the different components, including water pump and boiler. Mantis ULV Sprühgeräte GmbH Page 18 of 33...
  • Page 19: Commissioning, Test Run And Working Operation

    . Pay attention to the operating temperature and, if necessary, change it (see Fig. 7) or press the „HOT“-button until this is displayed in blue (boiler off) to spray cold water. Mantis ULV Sprühgeräte GmbH Page 19 of 33...
  • Page 20: Test Run / Working Operation

    Let water run in order to cool the system down until the „HOT“ button indicate blue > Switch off the machine using the „STOP“-button on the display of the control panel > Switch the machine off via the main switch. Mantis ULV Sprühgeräte GmbH Page 20 of 33...
  • Page 21: Working With The Biomant- Flex Weed Control Machine

    Replace the filter cartridges by new filter cartridges by removing them from the plexiglass housing and inserting the new filter cartridge. > Screw in the plexiglass housing again (counterclockwise). Fig.11: Water filter Mantis ULV Sprühgeräte GmbH Page 21 of 33...
  • Page 22: Charging The Battery Pack

    Charging status batteries 6) After the charging procedure has been finished, disconnect the charging plug from the device It is not allowed to use the machine while the batteries are being charged. Mantis ULV Sprühgeräte GmbH Page 22 of 33...
  • Page 23: Filling The Water Tank

    If you want to empty the water tank, please open the drain cock in the machine. Fig.15: Water tank connection Do not use anything else other than clean (drinking) water. Do not add any other fluids/substances to the water (except for anti-limescale agent). Mantis ULV Sprühgeräte GmbH Page 23 of 33...
  • Page 24: Filling The Fuel Tank

    Reconnect the hose. > Depending on the hardness of the water used, adjust the dosage for anti-limescale agent (see item 7.9) Fig.17: Tank for anti-limescale agent Always use BioMant Kalk-Stop as anti-limescale agent. Mantis ULV Sprühgeräte GmbH Page 24 of 33...
  • Page 25: Adjustment Of The Dosing Unit For Anti-Limescale

    ˃ 11 ˃ 5.5 ˃ 15 ˃ 7.5 ˃ 20 ˃ 10 ˃ 23 ˃ 11.5 ˃ 27 ˃ 13.5 ˃ 28 ˃ 14 1000 *Standard settings Fig.18: Dosing pump for anti-limescale fluid Mantis ULV Sprühgeräte GmbH Page 25 of 33...
  • Page 26: Maintenance Works And Troubleshooting

    BioMant-Service Centre. 8.3 Troubleshooting You are not permitted to change the pre-set parameters of the machine. Only the manufacturer or your authorised BioMant-Service centre is allowed to do this. Mantis ULV Sprühgeräte GmbH Page 26 of 33...
  • Page 27: Warning Light (Traffic Light)

    If a red cross is displayed, it indicates there is a problem, and the tank needs to be refilled or the battery pack charged before continuing works. Mantis ULV Sprühgeräte GmbH Page 27 of 33...
  • Page 28: Cause Of A Malfunction

    For the elimination of malfunctions, please also make yourself familiar with the operating instructions of the different components, including water pump and boiler. For malfunctions that are not listed in these Operating Instructions, please contact your authorised BioMant-Service centre or the manufacturer. Mantis ULV Sprühgeräte GmbH Page 28 of 33...
  • Page 29: Transport, Storage, Disassembly, And Disposal

    Close the water tap, disconnect the water supply and empty the water tank. > Completely empty the fuel tank. > Completely empty the tank with anti-limescale agent and disconnect it from the machine. > Disconnect the machine from the electrical power supply. Mantis ULV Sprühgeräte GmbH Page 29 of 33...
  • Page 30: Disposal

    > Dispose of plastic waste as residual waste or deliver it to a certified recycling company. > Dispose of used agent and fuel through a certified recycling company. Mantis ULV Sprühgeräte GmbH Page 30 of 33...
  • Page 31: Annexes

    10 Annexes 10.1 EC- Declaration of Conformity We, the company Mantis ULV Sprühgeräte GmbhM Vierlander Strasse 11a 21502 Geesthacht Germany hereby independently declare that the following machine with the designation: Weed control machine BioMant- Flex (CE mark, serial number, model designation and year of make are quoted on the type-plate that is attached to the inside of the control panel.)
  • Page 32: Electrical Circuit Diagram

    10.2 Electrical circuit diagram Mantis ULV Sprühgeräte GmbH Page 32 of 33...
  • Page 33: Spare Parts List

    10.3 Spare parts list Available separately Mantis ULV Sprühgeräte GmbH Page 33 of 33...

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