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Revision 1.0
Buffer Pass Unit-R1
Service Manual

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Summary of Contents for Canon Buffer Pass Unit-R1

  • Page 1 Revision 1.0 Buffer Pass Unit-R1 Service Manual...
  • Page 2: Important Notices

    When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 3: Explanation Of Symbols

    Important Notices Explanation of Symbols The following symbols are used throughout this Service Manual. Symbols Explanation Symbols Explanation Check. Remove the claw. Check visually. Insert the claw. Check a sound. Push the part. Disconnect the connector. Connect the power cable. Connect the connector.
  • Page 4 Important Notices 2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.
  • Page 5: Table Of Contents

    Contents Contents Safety Precautions....................1 Points to Note Before Servicing......................2 Points to Note at Cleaning........................2 Notes on Assembly/Disassembly......................2 Points to Note when Tightening a Screw....................2 Handling of packaging materials......................3 1. Product Overview.....................4 Specifications............................5 Specifications............................5 Name of Parts............................. 6 External View............................6 Cross Section............................
  • Page 6 Contents Motor..............................22 Removing the Buffer Pass Motor (M401)....................22 PCB..............................23 Removing the Buffer Pass Controller PCB (PCB401)................23 5. Adjustment..................... 24 Basic Adjustment..........................25 Basic Adjustments..........................25 APPENDICES......................26 Service Tools.............................27 Solvents and Oils..........................27 Special Tools............................27 General Circuit Diagram........................28 General Circuit Diagram........................28...
  • Page 7: Safety Precautions

    Safety Precautions Points to Note Before Servicing.... 2 Points to Note at Cleaning....2 Notes on Assembly/Disassembly..2 Handling of packaging materials... 3...
  • Page 8: Points To Note Before Servicing

    Safety Precautions Points to Note Before Servicing • At servicing, be sure to turn OFF the power source according to the specified steps and disconnect the power plug. • At the time of assembly and disassembly, be sure to place a sheet of paper under the parts to prevent them from being soiled or foreign matter from entering the parts.
  • Page 9: Handling Of Packaging Materials

    For Italy, Environmental labelling: For proper recycling of the packaging of our products and articles, please visit. https://www.canon-europe.com/sustainability/approach/packaging/ Per l'Italia , Etichettatura ambientale : per il corretto riciclo degli imballaggi dei nostri prodotti e articoli , visita il sito.
  • Page 10: Product Overview

    Product Overview Specifications........5 Name of Parts........6...
  • Page 11: Specifications

    1. Product Overview Specifications Specifications Item Description Remarks Paper Receipt Center Standard Installation Method Built-in type Paper Type Thin Paper, Plain Paper, Recycled Paper, Eco Paper, Heavy Paper, Different depending on the host ma- (Buffer Pass Delivery Special Paper, Postcard, Transparency, Labels chine.
  • Page 12: Name Of Parts

    1. Product Overview Name of Parts External View Name Feed Outlet Port Buffer Pass Delivery Tray Feed Inlet Port Drawer Connector Cross Section...
  • Page 13 1. Product Overview Name Feed Roller Buffer Pass Inlet Sensor Buffer Pass Exit Sensor OPEN Detection Sensor Buffer Pass Feed Outlet Port...
  • Page 14: Technical Explanation

    Technical Explanation Basic Configuration....... 9 Controls..........10 Basic Operation........11 Jam Detection........12 Fan Operation........13 Power Supply........14 Upgrading..........15...
  • Page 15: Basic Configuration

    2. Technical Explanation Basic Configuration Basic Constitution The Buffer Pass Unit consists of the following major components: Name Remarks Error Code [1] OPEN Detection Sensor PS403 [2] Buffer Pass Inlet Cooling Fan FM401 E551-8021, E551-8022 [3] Buffer Pass Exit Cooling Fan FM402 E551-8023, E551-8024 [4] Buffer Pass Inlet Sensor...
  • Page 16: Controls

    2. Technical Explanation Controls Controls Item Reference Basic Operation “Basic Operation” on page 11 Jam Detection “Jam Detection” on page 12 Fan Operation “Fan Operation” on page 13 Power Supply “Power Supply Route” on page 14 Upgrading “Upgrading” on page 15...
  • Page 17: Basic Operation

    2. Technical Explanation Basic Operation Basic Operation The device feeds paper that is fed from the Staple Finisher / Booklet Finisher. Drive Configuration The following is a diagram showing the drive system of the Buffer Pass Unit. PS402 PS401 M401 Notation Name M401...
  • Page 18: Jam Detection

    2. Technical Explanation Jam Detection Overview The following diagram shows the arrangement of sensors used to detect jams in the Buffer Pass Unit. PS403 PS402 PS401 Jam Types Jam Code Jam type Sensor Sensor Name 100A Delay PS401 Inlet Sensor 100B Delay PS402...
  • Page 19: Fan Operation

    2. Technical Explanation Fan Operation The 2 fans are equipped in the Buffer Pass Unit which control temperature's rising to prevent image defect when the toner's temperature rises in the host machine. FM401 FM402 Notation Name Error Code FM401 Buffer Pass Inlet Cooling Fan E551-8021 E551-8022 FM402...
  • Page 20: Power Supply

    2. Technical Explanation Power Supply Power Supply Route 24V and 5V power are supplied to the Buffer Pass Controller PCB through the Finisher Controller PCB. Buffer Pass Controller PCB Finisher Controller PCB Host Machine (FU1) Motor Driver Motor (M401) Fuse (FU3) Fan (...
  • Page 21: Upgrading

    2. Technical Explanation Upgrading Upgrading When upgrading the firmware of the Buffer Pass Controller PCB, upgrade from the host machine. (Refer to the service manual for the host machine as to the detail.)
  • Page 22: Periodical Service

    Periodical Service Periodical Service Operation Item..17...
  • Page 23: Periodical Service Operation Item

    3. Periodical Service Periodical Service Operation Item Periodically Replaced Parts There are no parts that need to be periodically replaced on the buffer pass unit. Consumable Parts There is no consumable parts on the buffer pass unit.
  • Page 24: Parts Replacement And Cleaning

    Parts Replacement and Cleaning Removing this Machine from the Host Machine........... 19 List of Parts......... 21 Motor........... 22 PCB.............23...
  • Page 25: Removing This Machine From The Host Machine

    4. Parts Replacement and Cleaning Removing this Machine from the Host Machine Detaching from the Host Machine CAUTION: Check that the main power switch is OFF and the power plug is disconnected from the outlet.
  • Page 26 4. Parts Replacement and Cleaning...
  • Page 27: List Of Parts

    4. Parts Replacement and Cleaning List of Parts Sensors, Motor, PCB PS403 M401 PCB401 PS402 PS401 Name Main Unit Refer to PS401 Buffer Pass Inlet Sensor Product Configuration PS402 Buffer Pass Exit Sensor Product Configuration PS403 OPEN Detection Sensor Product Configuration M401 Buffer Pass Feed Motor Product Configuration...
  • Page 28: Motor

    4. Parts Replacement and Cleaning Motor Removing the Buffer Pass Motor (M401) ■ Procedure Loosen the tensioner screw [1] and remove the belt [2]. Remove the Buffer Pass Feed Motor [1]. • 2 Screws [2] • 1 Connector [3]...
  • Page 29: Pcb

    4. Parts Replacement and Cleaning Removing the Buffer Pass Controller PCB (PCB401). ■ Procedure Remove the Buffer Pass Controller PCB [1]. • 6 Connectors [2] • 1 Screw [3] • 1 Locking Support [4]...
  • Page 30: Adjustment

    Adjustment Basic Adjustment........ 25...
  • Page 31: Basic Adjustment

    5. Adjustment Basic Adjustment Basic Adjustments Buffer pass unit does not have adjustment work.
  • Page 32: Appendices

    APPENDICES Service Tools........27 General Circuit Diagram......28...
  • Page 33: Service Tools

    Service Tools Service Tools Solvents and Oils Name Uses Remarks Cleaning; e.g., • Do not bring near fire. Alcohol plastic, rubber parts, external covers. • Procure locally. Lubrication oil (Super Lubu Lubrication; e.g., • Tool No: FY9-6005 Grease) gears, drive areas, friction areas. Special Tools None...
  • Page 34: General Circuit Diagram

    General Circuit Diagram General Circuit Diagram General Circuit Diagram • General Circuit Diagram (1/1) Host Machine, Buffer Pass I/F OPEN Detection Sensor J601L PS403 9 10 J6011 Download 1 2 3 PCB401 Buffer Pass Controller PCB J101M J101F J82DH J81DH J82D J81D PS402...