Analog to digital/digital to analog converter mixed module (3 pages)
Summary of Contents for Eaton PowerXL
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Manual 05/21 MN040058EN PowerXL ™ Titel DC1-S…20…, DC1-S…OE1 Variable Frequency Drives for single-phase AC motors Installation and Parameter Manual...
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Danger! Dangerous electrical voltage! Before commencing the installation • Disconnect the power supply of the device. • Wherever faults in the automation system may cause damage to persons or property, external measures must • Ensure that devices cannot be accidentally retriggered. be implemented to ensure a safe operating state in the •...
Introduction .................. 27 Electrical power network ............. 29 2.2.1 Mains terminal and configuration..........29 2.2.2 Mains voltage and frequency ............30 2.2.3 Reactive power compensation devices ........30 Cable cross-sections ..............30 DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Connection to power section............65 3.6.2 Connection on control section ............. 74 3.6.3 Thermistor connection ..............83 Block diagrams................84 3.7.1 DC1-S1…, DC1-S2… ..............85 3.7.2 DC1-S1…-A66…, DC1-S2…-A66… ..........86 3.7.3 DC1-S1…-A6S…, DC1-S2…-A6S… ..........87 DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Messages after a data transfer with a DX-COM-STICK2 ..... 141 6.5.3 Operating status indicators ............141 Parameter..................142 6.6.1 “Monitor” parameter group ............142 6.6.2 “Basic” parameter group ............. 145 6.6.3 “Extended” parameter group ............148 DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Specific rated operational data............. 161 7.2.1 DC1-S1… device series ............... 162 7.2.2 DC1-S2…device series ..............163 Dimensions .................. 164 7.3.1 Degree of protection IP20............164 7.3.2 Degree of protection IP66............165 Alphabetical index ..............167 DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
0.2 List of revisions This manual version is the first version to be released. Publication Page Keyword modified deleted date 05/21 Initial issue DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
→ All the specifications in this manual refer to the hardware and software versions documented in it. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Personal Computer Power Drive System (magnet system) PE Protective earth EMC connection to PE for screened lines Read Only (read access only) Read/Write (read/write access) SCCR Short Circuit Current Rating Underwriters Laboratories DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
1.1 Introduction 1 Device series DC1-S… 1.1 Introduction PowerXL ™ DC1-S… variable frequency drives are a special-purpose version of the DC1 series that is specifically designed for controlling single-phase AC motors (capacitor-start/capacitor-run motors, shaded-pole motors). Their ease of use and reliability make them ideal for use in general applications (pumps, fans, belt conveyors).
Extern radio interference suppression filter DX-EMC12… c Main choke DX-LN1… d DX-BR… braking resistance e DXC-EXT-… expansion module f DX-NET-SWD3 SmartWire-DT interface g DX-COM-STICK communication module and accessories (e. g. DX-CBL-… connection cable) h DE-KEY-… keypad (external) DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Nameplate location The nameplate on top (nameplate ②) is a simplified version that can be used to clearly identify the device if the main nameplate (nameplate ①) is blocked by other devices. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Max amb. 50 °C Maximum permissible ambient air temperature (50 °C) Variable frequency drive is an electrical apparatus. Read the manual (in this case MN040058EN) before making any electrical → connections and commissioning. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
S = Single-phase mains connection / single-phase motor Device series DC1 = variable frequency drive, compact, Series 1 (D = Drives, C = Compact, 1 = Series) Figure 5: Key to part numbers DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
✓ DC1-S1011NB-A66CE1 10.5 0.55 0.75 – – IP66 ✓ DC1-S1011NB-A6SCE1 10.5 0.55 0.75 ✓ – IP66 ✓ 1) As per IEC standards 2) As per UL 61800-5-1, Table DVE.1, March 6, 2015 DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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1) As per IEC standards 2) As per UL 61800-5-1, Table DVE.1, March 6, 2015 3) Rated operational current at switching frequencies of up to 8 kHz and ambient temperatures of up to +40 °C DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Cutout for mounting on mounting rail d Connection terminals in power section (motor feeder) e Control signal terminals (plug-in) f Communication interface (RJ45) g Keypad with 5 control buttons and LED display h Info card DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Cover for connection terminals, featuring info cards The info cards are found on the inside of the lower cover ⑩, which features three additional knockouts for cable glands leading to the control section. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
DC1-S2…: single-phase main terminal, rated operating voltage: 230 V • DC1-…7D0…: 7 A – The variable frequency drive’s rated operational current (output current) guarantees that the motor will be supplied with the required rated operational current (5.1 A). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
50 % IP66 none 10 % 25 % 35 % 50 % 50 % 1) The switching frequency’s effective rms value will be approximately half the value set with parameter P-17 (double modulation). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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11 A - 35 % - 10 % - 12.5 % = (14 x 0.65 x 0.9 x 0.875) A = approx. 5.63 A → The DC1-S2011FB-A6SCE1 variable frequency drive meets the necessary operating conditions. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
For additional information, refer to the equipment nameplate or label at the variable frequency drive and the documentation. Any other use will be considered to be an improper use of the device. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
To prevent damage to the variable frequency drive’s internal DC link capacitors, it is not recommended to store the variable frequency drive for more than 12 months (→ section 1.12, “Charging the internal DC link capacitors”, page 25). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Information concerning the guarantee can be found in the Terms and Conditions Eaton Industries GmbH. Break-Down Service Please contact your local office: http://www.eaton.eu/aftersales Hotline After Sales Service +49 (0) 180 5 223822 (de, en) AfterSalesEGBonn@eaton.com DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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1 Device series DC1-S… 1.13 Service and warranty DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
All applicable laws and local standards must be complied with when planning and carrying out the installation. Not following the recommendations provided may result in problems what will not be covered by the warranty. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Load system: Driven system equipment (process, speed, torque) ⑥ ϑ ⑦ M, n Figure 10: Magnet system example (overall system as its own system or as part of a larger system) DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
EMC and Low Voltage Directives. Good grounding measures are a prerequisite for the effective use of additional measures, such as screened motor cables and EMC filters. Without appropriate grounding measures, any additional steps will be ineffective. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
The PE conductor’s cross-sectional area must be the same as the phase conductors’ cross-sectional area. The connection terminals marked with must be connected to the earth-current circuit. NOTICE The specified minimum PE conductor cross-sections (EN 61800-5-1) must be maintained. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
(EN 60947-3) • A circuit-breaker designed to disconnect the circuit as per EN 60947-2 In all other regions, the applicable national and local safety regulations must be complied with. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Other protective measures against direct and indirect contact can be used for DC1-S… variable frequency drives, including isolating them from the supply system with the use of a transformer. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
1.25 times higher input current. → For the rated mains contactors for DC1-S… variable frequency drives, please refer to → section 4.3, “Mains contactors”, page 91. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
96 % of the mains voltage U → For the rated mains contactors for DC1-S… variable frequency drives, please refer to → section 4.4, “Mains chokes”, page 92. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
The unscreened cable length between the radio interference suppression filter and the variable frequency drive should not exceed 300 mm (maximum of 500 mm depending on the setup inside the metal-enclosed control panel). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
(centrifugal pumps, fans). • High duty: High load with long braking duration and high duty factor (at least 30 %), e.g., for chain conveyors, winders, and centrifuges. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Use brake resistors with the recommended R resistance Brec values for the DC1-S… variable frequency drives’ ratings. → For the rated braking resistances for DC1-S… variable frequency drives, please refer to → section 4.6, “Braking resistances”, page 94. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
When a motor is being switched off, the DC1-S… variable frequency drive’s output (inverter) must be disabled (the START enable signal must be switched off) before the contacts are opened. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
With their special function for single-phase AC motors, DC1-S… variable frequency drives make it possible to achieve reliable starting with an increased starting torque and stable operating performance even at reduced speeds. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
300 W, and their quietness and long lifespan, combined with the fact that they are maintenance-free, make them the motor of choice for small, direct-drive axial and radial fans and blowers. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
AC supply system, while a run capacitor is connected in series with the auxiliary winding (Z1, Z2) in order to power the latter. The corresponding reactive current is what produces the required phase difference. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
When capacitors with large capacitances (start capacitor) are switched at the output of a variable frequency drive, high current and voltage peaks may be produced. These peaks, in turn, can cause undesired DC1-S… variable frequency drive shutdowns and inverter damage. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Temperature sensors in the motor windings (thermistor, Thermo-Click) must not be connected directly to the variable frequency drive, but instead must be connected through a relay approved for the hazardous location (e.g. EMT6). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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2 Engineering 2.9 Single-phase AC motors DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Environments with mechanical vibration and impact loads that go beyond the requirements in IEC/EN 61800-5-1. • Areas in which the variable frequency drive takes care of safety functions that must guarantee machine and personnel protection. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
(e.g., on a metal plate). Figure 19: Surface mounting on metal plate IP66 DC1-S… variable frequency drives must be installed as required by the local conditions for this degree of protection. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
1 2 3 4 5 6 7 8 9 10 11 Figure 21: Clearances for air cooling (left: IP20; right: IP66) → The variable frequency drives can be mounted side by side without any lateral clearance between them. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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+50 °C with an IP20 degree of protection or +40 °C with an IP66 degree of protection, an installation altitude of up to 1000 m, and a switching frequency of up to 8 kHz. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
3.3.3.1 Fixing with screws → Use screws with a washer and split washer with the permissible tightening torque in order to protect the enclosure and safely and reliably mount the device. Figure 24: Mounting dimensions DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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If you use EMC mounting adapters (DX-EMC-MNT-…), use a tall mounting rail (15 mm) preferably. ▶ To do this, place the variable frequency drive on the mounting rail from above [1] and press it down until it snaps into place [2]. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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A flat-bladed screwdriver (blade width 5 mm) is recommended for pushing down the clip. f 5 mm (f 0.197“) Figure 27: Dismantling from mounting rails DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
▶ Push on the center of the switch in order to open the opening for ⌀ the padlock. ⌀ = 5 mm → 2 x (⌀ = 0.20" → 2 x) DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
→ Do not make connections to painted surfaces (electrolytic oxidation, yellow chromated). → Install the variable frequency drive as directly as possible (without spacers) on a metal plate (mounting plate). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Analog signal cables (measured values, setpoints, and correction values) must be routed inside screened conduit. Figure 32: Separate routing a Power cable: mains voltage, motor connection b Control and signal lines, fieldbus connections DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
(beam, ceiling joist), an earth electrode in the ground, or a mains earth bus. The earth points must meet the requirements set forth by the applicable national and local industrial safety regulations and/or regulations for electrical systems. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
EMC standards. Due to their system characteristics, variable frequency drives with an internal EMC filter will produce a larger fault current to earth than devices without a filter. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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The screw labeled VAR (→ figure 34, page 58) must not be manipulated as long as the variable frequency drive is connected to the mains or there is a DC link voltage. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
(depending on the EMC environment). → Control and signal lines (analog, digital) should always be grounded on one end, in the immediate vicinity of the supply voltage source (PES). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
We recommend connecting the DX-EMC-MNT-… cable brackets to the variable frequency drive before installing it. → For more information and technical data on DX-EMC-MNT-… EMC cable brackets, please refer to instruction leaflet IL040010ZU. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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DX-EMC-MNT ... N FS1, FS2: = 4 x M4 FS3: = 4 x M5 1.3 Nm (11.5 lb-in) DX-EMC-MNT ... M Figure 36: EMC cable brackets (example: FS2 frame size) DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Cable routing: Do not route power cables and control cables parallel to each other in a single cable duct. If they need to be routed in parallel, they should be in separate metal cable ducts (in order to meet EMC requirements). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
(5) minutes after the supply voltage has been switched off (intermediate circuit capacitor discharging time). Pay attention to hazard warnings! → Complete the following steps with the specified tools and without using force. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
The number and the arrangement of the connection terminals used depend on the variable frequency drive’s size and model. NOTICE The variable frequency drive must always be connected with ground potential via a grounding conductor (PE). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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DC link coupling, or braking chopper. The terminal’s plastic cover can be removed if necessary. BR: Terminal for brake resistor (braking chopper output). The terminal’s plastic cover can be removed if necessary. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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(90 degrees) so that they are in a vertical position [1]. Once the latches are released, you can lift the cover off [2]. PZ 2 Control ③ Figure 39: Removing the lower housing cover DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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+ , BR: Connection for external brake resistors (BR = Output Brake Chopper). The terminals’ plastic cover can be removed if necessary. Terminal + has the same function as terminal DC+ in devices with an IP20 degree of protection. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Mains = Electrical power network (supply voltage) Motor = Motor connection Brake Resistor = Braking resistance (connection to brake chopper) Table 8: Terminal capacities and tightening torques Frame size Maximum terminal Tightening torque capacity lb-in 8.85 0.39 8.85 DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Screened, four-wire cable is recommended for the motor cables. The green- yellow conductor in these cables must be used to connect the motor’s and variable frequency drive’s PE terminals, minimizing the loads on the cable screen (high equalizing currents). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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In the case of units with a frame size of FS1 and FS2 the screened motor cable can also be connected using an EMC cable bracket (DX-EMC-MNT…M) → section 3.5.5, “EMC cable brackets”, page 61. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Due to EMC reasons, you should use an metallic EMC cable gland in the knockout on the right in order to connect the motor cable screen across a large area and ground it. ② Motor ① Mains Figure 45: Installing the cable glands DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
When using more than one control voltage, we recommend using separate cables. Example 24 V DC at control signal terminals 1, 2, 3, 4, 6, and 8 and 110 or 230 V AC at control signal terminals 10 and 11. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Common reference potential for all digital and analog inputs – and outputs together with terminal 7 Relay RO1 (normally RUN, enable signal for 250 V, 6 A AC/30 V, 5 A DC open) device activated DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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(fixed frequency, value in P-20, value in P-02 when using default settings, f = 35 Hz) • f-REF: External reference value potentiometer, frequency reference value 0 - f (P-02) - f (P-01) DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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The screen braid must not make any connection with the protective ground here because this would cause problems with an interference loop. ① ① ① Figure 52: Connection example with four digital inputs a Depends on the application DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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8 (AO1) to an analog PLC input. Hint: The two external voltage sources are connected to each other via the common reference potential (0 V) (control signal terminals 7 and 9). +24 V DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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30 V ⎓ : ≦ 5 A Varistor RC filter Diode Figure 53: Connecting example for relay output Note: Depending on the type of load, we recommend the use of a suppressor circuit when using the relay output. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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DC1, DE11 variable frequency drives” • MN04012009: “PowerXL™ – DX-NET-SWD Interface card SmartWire-DT for variable frequency drives” → DC1-S… variable frequency drives do not have an internal bus termination resistor. Use EASY-NT-R if necessary. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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When the device is set to its default settings, the setpoint value for operation can be set using the potentiometer. The REV – 0 – FWD selector switch can be used to start the single-phase AC motor. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
The tripping range must fall within a resistance value range of approximately 2.5 - 3 kΩ, while the reset range must fall within a range of 1.9 - 1 kΩ. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
3 Installation 3.7 Block diagrams 3.7 Block diagrams The following block diagrams show all the connection terminals on a DC1-S variable frequency drive and their functions when in their default settings. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Brake resistor DX-BR3-100 can be inserted underneath the heat sink into the enclosure and electronically protected against overloads (P-34 = 1). ② DC1-S2xxxN…: without radio interference suppression filter DC1-S2xxxF…: with built-in radio interference suppression filter DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
1 AC 230 V Figure 58: Block diagram DC1-S1…-A66…, DC1-S2…-A66… ① Frame size FS2 with connection for external brake resistors ② DC1-S2xxxN…: without radio interference suppression filter DC1-S2xxxF…: with built-in radio interference suppression filter DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
② Selector switch (FWD = Start) ③ Mains transfer switch (PWR = Power) ④ Frame size FS2 with connection for external brake resistors ⑤ DC1-S2xxxN…: without radio interference suppression filter DC1-S2xxxF…: with built-in radio interference suppression filter DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
4.1 Cable cross-sections 4 Accessories Device-specific DXC… accessories, as well as the general accessories from the PowerXL (DX…) system, are available for DC1-S… variable frequency drives with an IP20 degree of protection. 4.1 Cable cross-sections The “Maximum terminal capacity” specification indicates the maximum possible sizes that can be connected to the power terminals.
4 Accessories 4.2 Fuses 4.2 Fuses The Eaton miniature circuit-breakers and fuses listed below are examples and can be used without additional measures. If you use other miniature circuit-breakers and/or fuses, make sure to take their protection characteristic and operational voltage into account. When using miniature circuit-breakers, it may be necessary to also use fuses depending on the circuit-breaker’s model, design, and settings.
230 V AC, single-phase DC1-S24D3… DX-LN1-009 DX-LN1-006 DC1-S27D0… DX-LN1-013 17.1 DX-LN1-013 DC1-S2011… DX-LN1-018 22.8 DX-LN1-018 For more information and technical data on DX-LN… → mains chokes, please refer to instruction leaflet IL00906003Z. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
P of the variable frequency Peak drive with the rated motor output. Figure 64: DC1-S… variable frequency drive with a frame size of FS2 and a DX-BR3-100 braking resistor DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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200 (-10 %) - 240 (+10 %) V | U 230 V AC, single-phase / U 230 V AC, single-phase DC1-S2011NB-A20CE1 DX-BR3-100 DC1-S2011FB-A20CE1 DX-BR100-100 DX-BR100-240 0.24 = Minimum permissible resistance Bmin = Recommended resistance Brec = Rated power DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Figure 65: Connecting DXC… accessories to the control signal terminals on the DC1-S… → The control terminals on the DC1-S… variable frequency drive are plug-in terminals. They can be screwed onto the expansion module in order to cover the pins (protection against contact). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
> 72 kΩ AI1 REF 0/4 - 20 mA, R = 500 Ω (analog, 0 - 10 V) Common reference potential for all digital and analog inputs – and outputs together with terminal 9 DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Depending on the type of load, we recommend the use of a suppressor circuit when using the relay outputs (→ figure 53, page 80). → For detailed instructions on how to install the expansion modules, please refer to instruction leaflet IL04012016Z. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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(plugged in and connected to the DC1-S variable frequency drive’s control signal terminals). Any other use will be considered to be an inappropriate use. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Relay RO2 250 V, 1 A AC/220 V, 1 A DC – (normally open) Relay RO1 RUN, enable signal for 250 V, 6 A AC/30 V, 5 A DC (normally open) device activated DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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(plugged in and connected to the DC1-S variable frequency drive’s control signal terminals). Any other use will be considered to be an inappropriate use. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Closed if the device is Relay RO2 (N/O) 250 V, 1 A AC/220 V, 1 A DC ready for operation and the START signal is active. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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4.7 kΩ Figure 71: Block diagram DXC-EXT-2RO1AO → Depending on the type of load, we recommend the use of a suppressor circuit when using the relay outputs (→ figure 53, page 80). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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10/11 closed → Error message (not READY): Red indicator light, for example → P-18 can also be used to select other operating messages for the DC1-S… variable frequency drive’s internal relay (RO1) (→ “Parameter Manual” MN040022EN). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
NOTICE Manual operation! As per IEC 60449, only extra-low voltage should be connected to internal relay K1 via control signal terminals 10 and 11 (≦ 50 V AC, ≦ 120 V DC). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
If you intend to use an external keypad and/or a parameter copying stick with a DC1-…E1 variable frequency drive, please note that only models DX-KEY-LED2 and DX-COM-STICK2 will work. DX-KEY-OLED can be used, but requires an update first. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
1000 V. The insulation resistance must be greater than 1 MΩ. → Consider the notes from the motor manufacturer in testing the insulation resistance. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
41.1 or within 5 seconds – depending on the applicable scenario – as per IEC/HD 60364-41 (DIN VDE 0100-410; VDE 0100-410):2007-06). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
(→ section 6.6, “Parameter”, page 142 ff.). The effective direction of a coupled machine will allow the motor to start. All emergency switching off functions and safety functions are in an appropriate condition. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Following a shutdown (fault, mains voltage off), the motor can start automatically (when the supply voltage is switched back on) if the automatic restart function has been enabled (→ parameters P-31). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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If motors are to be operated with frequencies higher than the standard 50 or 60 Hz, then these operating ranges must be approved by the motor manufacturer. The motors could be damaged otherwise. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
7-segment LED display (StoP). At this point, the variable frequency drive will be ready for operation (correct operating status) and in Stop mode. The start enable signal is sent by applying the +24 V voltage on terminal 1: FWD = Start. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
After t-Boost (P-33) elapses, the frequency goes to the value required for the desired speed under ① consideration of the deceleration ramp set with t-dec (P-04). P-33 P-04 ① Frequency at desired speed DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
It is possible for the motor not to rotate during the adjustment procedure. You can safely ignore this, as the procedure is used only to determine the correct value for V-Boost (P-11). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 119
5.5.2.3 f-Boost (P-32) In most cases, f-Boost (P-32) will be equal to the rated motor frequency (P-09) and will not need to be adjusted during commissioning. If necessary, however, the value can be changed. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
At this point, the variable frequency drive will be ready for operation (correct operating status) and in Stop mode. The start enable signal can then be issued by with a start command (FWD). → For commissioning information, please refer to → section 5.5.2, “Start-Up”. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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5.6 Commissioning with local controls Example Table 26: Selector switch for DC1-…A6S… Switch position Parameter Description P-12 P-15 Default Setting STOP Speed control with the setpoint potentiometer on the front (quick stop) (Start) ① DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
It can be used in conjunction with DC1 variable frequency drives. The buttons on both keypads work the exact same way. The additional Hand and Auto buttons on the DX-KEY-OLED keypad do not do anything in this case. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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1) P-12 = 1 (one operating direction) or P-12 = 2 (two operating directions); The operating direction will be reversed when the START button is pressed 2) Only if P-12 = 2 DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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5 Operation 5.7 Handling the keypad DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
As soon as the parameter is displayed, the value will have been saved. Press the OK button and hold it down for two seconds in order to exit the parameter interface (display: "Stop"). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
The extended parameter set (default setting for P-37 = 101) contains parameters P-01 to P-55. Additional parameters P-60 to P-68 can be configured for specific applications. The corres- ponding password is 201 in parameter P-37 (value of P37 + 100). DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
More specifically, you can select predefined terminal configurations by setting P-15 to a value between 0 and 13. The setting (digital/analog) for terminals 4 and 6 will be configured automatically based on the value set for P-15. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 128
Used to select between setpoint values • Low = Setpoint value from bus • High = fixed frequency The fixed frequency itself is selected with the Select f-Fix Bit0, Select f-Fix Bit1 commands. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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• Low = f-Fix2 • High = f-Fix4 Select f-Fix4/AI1 REF Used to select between f-Fix4 and the analog setpoint value (terminal 6) • Low = f-Fix4 • High = Analog setpoint value DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 130
In applications with two operating directions, the directions are selected using the DIR and INV commands. Used to increase the speed if a digital setpoint is selected (P-12 = 1 or = 2). Used together with the DOWN command. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
AI1 REF START Select f-Fix4/f-Fix2 Select Fire Mode/Normal OP No function START Select f-Fix Bit0 Select Fire Mode/Normal OP Select f-Fix Bit1 The setpoint and the control commands are set/issued via terminals. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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START Select DIG REF/f-Fix4 Select Fire Mode/Normal OP No function The setpoint value is set using the keypad = digital setpoint value. The arrow buttons are used to adjust the setpoint value. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 133
Not permissible START Select f-Fix/BUS REF Select Fire Mode/Normal OP Select f-Fix4/f-Fix2 START Select f-Fix4/BUS REF Select Fire Mode/Normal OP No function START Select BUS REF/f-Fix4 Select Fire Mode/Normal OP No function DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 134
Not permissible START Select f-Fix/BUS REF Select Fire Mode/Normal OP Select f-Fix4/f-Fix2 START Select f-Fix4/BUS REF Select Fire Mode/Normal OP No function START Select BUS REF/f-Fix4 Select Fire Mode/Normal OP No function DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 135
Select Fire Mode/Normal OP No function START Select f-Fix2/f-Fix4 Select Fire Mode/Normal OP No function 1) If P-15 = 16 or 17, the fixed frequencies will only be enabled in fire mode. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 136
Select Fire Mode/Normal OP No function START Select f-Fix2/f-Fix4 Select Fire Mode/Normal OP No function 1) If P-15 = 16 or 17, the fixed frequencies will only be enabled in fire mode. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Not permissible START Select f-Fix/BUS REF Select Fire Mode/Normal OP Select f-Fix4/f-Fix2 START Select f-Fix4/BUS REF Select Fire Mode/Normal OP No function START Select BUS REF/f-Fix4 Select Fire Mode/Normal OP No function DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 138
Not permissible START Select f-Fix/BUS REF Select Fire Mode/Normal OP Select f-Fix4/f-Fix2 START Select f-Fix4/BUS REF Select Fire Mode/Normal OP No function START Select BUS REF/f-Fix4 Select Fire Mode/Normal OP No function DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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1) If P-15 = 15 and fire mode is active, the drive will run with fixed frequency 4 (f-Fix4), which is set with P-13. 2) If P-15 = 16, the setpoint value selection will be independent from fire mode. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 140
1) If P-15 = 15 and fire mode is active, the drive will run with fixed frequency 4 (f-Fix4), which is set with P-13. 2) If P-15 = 16, the setpoint value selection will be independent from fire mode. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 141
1) If P-15 = 15 and fire mode is active, the drive will run with fixed frequency 4 (f-Fix4), which is set with P-13. 2) If P-15 = 16, the setpoint value selection will be independent from fire mode. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 142
1) If P-15 = 15 and fire mode is active, the drive will run with fixed frequency 4 (f-Fix4), which is set with P-13. 2) If P-15 = 16, the setpoint value selection will be independent from fire mode. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
If the protection achieved with P-34 = 1 is not adequate for the brake resistor being used: • Provide external protection for the brake resistor and set P-34 to a value of 2. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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The parameters have not been saved and the default settings have been loaded. Change the parameter values (again) and save them once more. If the message appears again, please contact your nearest Eaton sales branch. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
In the case of 4-20mA: • Check the setpoint connection for wire breakage Internal error SC-FLt • Please contact your nearest Eaton sales branch Internal error FAVLty • Please contact your nearest Eaton sales branch 6.5.2 Messages after a data transfer with a DX-COM-STICK2...
P00-10 t-Run 99999 h Total operating time of the drive since the date of manufacture P00-11 t-Run since Trip 65000 h Total operating time of the drive since the last trip occurred DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Motorspeed (calculated or measured) P00-26 MWh Meter – – Energy Consumption MWh Meter (not resettable) P00-27 Fan Runtime 65000 h Run time of the integrated fan (not resettable) P00-28 Motor Control Software Version System version DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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FaultCounter Fire detected Counts, how often “Fire detected” occurred P00-48 ScopeChannel1 P00-48 ScopeChannel2 P00-49 ScopeChannel3 P00-49 ScopeChannel4 P00-50 System Software Version System Software Version P00-50 Application Software Version I/O Controller / Application SW Version DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
P-24. Condition: P-24 is set to a time which is shorter than the one for discharging the DC link. Otherwise the drive will trip due to “under voltage”. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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P-10 corresponds to a synchronous speed (e.g., 3000 rpm for a 2-pole motor at 50 Hz), the speed will be shown in rpm, but the slip compensation function will not be activated. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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(default: 101). Access to Level 2 (extended → P-01 to P-59 and P00-01 to P00-30): P-37 Access to Level 3 (advanced → P-01 to P-68 and P00-01 to P00-50): P-37 + 100 DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
10: Analog Input AI2 > RO1 Upper Limit (P-19) 11: READY. DC1...E1 ready for operation. The relay contact is closed when the drive is powered on and no trip condition is present. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 153
During acceleration and deceleration this range is passed through by using the ramps set with P-03 and P-04. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 154
P-32 f-Boost 0 Hz P-09 Frequency used to start a single phase motor. 50 Hz The setting “0” disables the boost function. See also → section 5.5.1, “Starting single-phase motors”. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 155
Example: P-16 = 0…10 V, P-35 = 200 %: at 5 V the motor turns with max speed (P-01) (5 V * 200 % = 10 V) In slave mode (P-12 = 14) the slave speed is scaled with P-35. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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The value is displayed in real-time on the drives display. Display Scale Source Source to Scale factor display Source of the displayed value 0: Motor speed 1: Motor current 2: Analog Input AI2 3: PI controller feedback DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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(inverter output disabled) when running at min speed (f-min) 0: Standby mode disabled non-zero: enter standby mode after the time specified in this parameter. Operation automatically resumes as soon as the speed set point increases above P-02. DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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Reserved Parameter 0.0 s 250.0 s Reserved Parameter 0.0 s P-58 Reserved Parameter 0.0 s 250.0 s Reserved Parameter 0.0 s P-59 Reserved Parameter 0.0 s 250.0 s Reserved Parameter 0.0 s DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
→ In order to view parameter P00-13, you will first need to enable access to the extended parameter set: P-14 = P-37 (default setting: 101) DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Electrostatic discharge (ESD, EN 61000-4-2:2009 ±4, contact discharge ±8, air discharge Fast transient burst (EFT/B, EN 61000-4-4: 2004) ±1, at 5 kHz, control signal terminal ±2, at 5 kHz, motor connection terminals, Single-phase mains connection terminals DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 162
TN and TT network with directly earthed neutral point. IT earthing systems with PCM insulation monitoring relays only. Operation on phase-earthed networks is only permissible up to a maximum phase-earth voltage of 300 V AC. Inrush current < I DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
Page 163
V/Hz control (speed accuracy) ±20 %, with slip compensation Response time (enable IGBT) < 10 Brake chopper only for size FS2 Braking current during continuous operation 100 (I Maximum braking current 150 for 60 s DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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< 1 to the final value Interface (RJ45) OP bus, Modbus RTU, CANopen, RS485 Response time (after valid command) <8 (Modbus, CANopen) <8 (OP bus: Master slave, 60 ms cycle) DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
NB = without radio interference suppression filter, with brake chopper FB = with radio interference suppression filter, with brake chopper Rated operational current (011 ≙ 10.5 A) DC1-S2… series For connecting single-phase motors 2 = 230 V Mains connection DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
η 0.95 0.95 Heat dissipation At I (150 %) 103.4 During no-load running, standby 3.07 3.07 (locked, without fan) Fan, built-in – ✓ Construction size 1) Not with IP66 degree of protection DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
: 240 V, without motor Efficiency η 0.94 0.96 0.95 Heat dissipation At I (150 %) 45.75 103.4 During no-load running, standby 3.07 3.07 4.51 (locked, without fan) Fan, built-in ✓ ✓ ✓ Construction size DC1-S…20…, DC1-S…OE1 Variable Frequency Drives 05/21 MN040058EN www.eaton.com...
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