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Summary of Contents for North KLASIK Series
- Page 1 OPERATING MANUAL / INSTRUCTIONS KLASIK SERIES FLUX TORCH PART NUMBER: OM-103A EN ISSUE: 01-0223...
- Page 2 Tianqiao Zone, Jinan 250121, Shandong, China. Website: www.northweld.com Copyright © 2018 by: Jinan North Welding Tools Co. Ltd. ® All rights reserved. Reproduction of this User Manual, in whole or in part, without written permission of the publisher is prohibited.
- Page 3 Product Models: KLASIK SERIES FLUX CORED FCAW Manual Welding Torches Manufacturer: Jinan North Welding Tools Co. Ltd. Address: The North of 308 National Highway, Daqiao Town, Tianqiao Zone, Jinan 250121, Shandong, China. Product Identification: KLASIK FLUX CORED FCAW Manual Welding Torch...
- Page 4 Table of Contents SECTION 1 – SAFETY INSTRUCTIONS: Read Before Using this Product ............5 1.01 Arc Welding Hazard Symbols ....................5 1.02 Additional Installation, Operation and Maintenance Hazard Symbols ............7 1.03 Read Principal Safety Standards ....................8 1.04 California Proposition 65 Warnings ....................8 1.05 ELECTRIC and MAGNETIC FIELDS (EMF) Recommendations ...............8 SECTION 2 –...
- Page 5 DANGER! – Protect yourself and others around you from possible serious injury or death. 1) Read, follow, and understand this User Manual before installing, operating, or servicing this Product. 2) Pacemaker wearers keep away until consulting your doctor. 3) Have all installation, operation, maintenance, and repair work performed only by Suitably Trained and Qualified Trades- person.
- Page 6 • Do not weld in locations near degreasing, cleaning, or spraying opera- ARC RAYS can injure eyes and burn skin tions. The heat and rays of the arc can react with vapours to form highly Arc rays from the welding process produce toxic and irritating gases.
- Page 7 Eye protection filter shade selector numbers for welding (goggles or helmet) Welding operation Arc Amperage (Amps) Minimum Filter Shade Number Suggested ^ Filter Shade Number Less than 60 60 – 160 Flux Cored Arc Welding (FCAW) 160 – 250 250 – 550 ^ As a rule of thumb, start with a shade that is too dark to see the weld zone.
- Page 8 • If using lift forks to move power source, be sure forks are long FALLING EQUIPMENT can injure enough to extend beyond opposite side of power source. Use designated lifting device on power • Keep cables and Power Cords away from moving vehicles when source to lift the power source only, NOT working from an aerial location.
- Page 9 Warranty shall not apply if accident, bly Trained and Qualified Tradesperson. abuse, or misuse damages of a product, or if a product is modified in any way except by authorized JINAN NORTH JINAN NORTH WELDING TOOLS products are meticu- WELDING TOOLS personnel.
- Page 10 User Manual No: OM-103A EN NOTE 1: JINAN NORTH WELDING TOOLS reserves the right to change, improve or revise the specifications or design of this product without prior notice. Such updates or changes do not entitle the buyer of this Product previously sold or shipped to the corresponding changes, updates, improvements, or replacement.
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Page 11: Installation
Genuine JINAN NORTH WELDING TOOLS parts must be used for safety and performance reasons, or the warranty becomes invalid. Inspect all parts for transportation damage. Do not use damaged parts. Lincoln ®... -
Page 12: Operation
OPERATION Torch installation must be Disconnect power to FCAW Flying metal or FUMES can be hazard- Moving parts Sparks, weld spatter or Improper instal- Read User done by a suitably Trained equipment. Electric shock dirt can injure ous to your health. can cause in- hot work piece can lation can cause... - Page 13 Genuine JINAN NORTH WELDING TOOLS parts must be used for safety and performance reasons, or the warranty becomes invalid. spect all parts for transportation damage. Do not use damaged or worn parts. Before starting the FCAW equipment, check the whole in- stallation according to the manufacturer's instructions, this Manual and applicable national / state / local safety regulations.
- Page 14 REPLACING WORN CONSUMABLE PARTS a) Disconnect Mains Power to FCAW equipment. b) Remove Nozzle (1): Remove by turning in a counter clockwise direction. Contact Tip (2): Cut Welding Wire (electrode) close to the Contact Tip (2) then unscrew the Contact Tip (2) in a counter clockwise direction. Socket Head Cap Screw (3): Unscrew using a 3/16”...
- Page 15 REPLACING WORN CONSUMABLE PARTS a) Disconnect Mains Power to FCAW equipment. A. Lincoln Style Torch Cable Liner b) Lay the Torch cable out straight. c) Socket Head Screw (2) – Remove use an appropriate wrench in a counter clockwise direction. d) Liner (3) –...
- Page 16 CONSUMABLE PARTS and TORCH PARTS A. NK-126 CONTACT TIPS B. NK-115 CONTACT TIPS February 09, 2023 Page 16 User Manual No: OM-103A EN...
- Page 17 CONSUMABLE PARTS and TORCH PARTS February 09, 2023 Page 17 User Manual No: OM-103A EN...
- Page 18 CONSUMABLE PARTS and TORCH PARTS Refer to Page 16 [NK-126 CON- TACT TIPS], and Page 17 [Nozzles / Thread Protectors (Wear Parts) & Torch Liners (Wear Parts)]. February 09, 2023 Page 18 User Manual No: OM-103A EN...
- Page 19 CONSUMABLE PARTS and TORCH PARTS Refer to Page 16 [NK-115 CON- TACT TIPS], and Page 17 [Nozzles / Thread Protectors (Wear Parts) & Torch Liners (Wear Parts)]. February 09, 2023 Page 19 User Manual No: OM-103A EN...
- Page 20 NOTE: Weld quality is dependent on the correct consumables, proper Torch position/angles, and Product maintenance. Description Possible Cause Corrective Action 1. Welding wire feeding prob- A Contact Tip is worn. A Replace Contact Tip. lems. B Torch Liner and/or Swan Neck Liner is worn / B Check the Liners;...
- Page 21 Description Possible Cause Corrective Action 5. Welding wire feeding prob- A Contact Tip is worn. A Replace Contact Tip. lems. B Torch Liner and/or Swan Neck Liner is worn / B Check the Liners; blow it out with clean, dry dirty.
- Page 22 Service / Mainte- Disconnect Input Mains Hot parts can Turn off air compres- Welding Moving Flying Read User Improper nance must be per- Power Supply from Welding burn. Let the sor, and release air wire can parts can metal or Manual installation formed by a suitably...
- Page 23 OM-103A EN 01 0223...
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