Summary of Contents for North KLASIK Series
- Page 1 OPERATING MANUAL / INSTRUCTIONS KLASIK SERIES PUSH PULL & SPOOL PART NUMBER: OM-104A EN ISSUE: 01-0522...
- Page 2 Tianqiao Zone, Jinan 250121, Shandong, China. Website: www.northweld.com Copyright © 2018 by: Jinan North Welding Tools Co. Ltd. ® All rights reserved. Reproduction of this User Manual, in whole or in part, without written permission of the publisher is prohibited.
- Page 3 Product Models: KLASIK SERIES of Spool Torch & Push-Pull MIG/MAG Manual Welding Torches Manufacturer: Jinan North Welding Tools Co. Ltd. The North of 308 National Highway, Daqiao Town, Tianqiao Zone, Jinan 250121, Address: Shandong, China. Product Identification: KLASIK Spool and Push-Pull...
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Page 4: Table Of Contents
Table of Contents SECTION 1 – SAFETY INSTRUCTIONS: Read Before Using this Product ............5 1.01 Arc Welding Hazard Symbols ....................5 1.02 Additional Installation, Operation and Maintenance Hazard Symbols ............ 7 1.03 Read Principal Safety Standards ....................8 1.04 California Proposition 65 Warnings .................... -
Page 5: Section 1 - Safety Instructions: Read Before Using This Product
SECTION 1 – SAFETY INSTRUCTIONS: Read Before Using this Product DANGER! – Protect yourself and others around you from possible serious injury or death. 1) Read, follow, and understand this User Manual before installing, operating, or servicing this Product. 2) Pacemaker wearers keep away until consulting your doctor. 3) Have all installation, operation, maintenance, and repair work performed only by Suitably Trained and Qualified Trades- person. - Page 6 SAFETY INSTRUCTIONS • Do not weld in locations near degreasing, cleaning, or spraying opera- ARC RAYS can injure eyes and burn skin tions. The heat and rays of the arc can react with vapours to form highly Arc rays from the welding process produce toxic and irritating gases.
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Page 7: Additional Installation, Operation And Maintenance Hazard Symbols
SAFETY INSTRUCTIONS Eye protection filter shade selector numbers for welding (goggles or helmet) Welding operation Arc Amperage (Amps) Minimum Filter Shade Number Suggested ^ Filter Shade Number Less than 60 Gas Metal Arc Welding (GMAW) 60 – 160 160 – 250 Flux Cored Arc Welding (FCAW) 250 –... -
Page 8: Read Principal Safety Standards
SAFETY INSTRUCTIONS • If using lift forks to move power source, be sure forks are long FALLING EQUIPMENT can injure enough to extend beyond opposite side of power source. Use designated lifting device on power • Keep cables and Power Cords away from moving vehicles when source to lift the power source only, NOT working from an aerial location. -
Page 9: Section 2 - Warranty
JINAN NORTH WELDING TOOLS shall not be liable under any circumstances to Buyer, or to any person who shall purchase from Buyer, for damages of any kind, in-... -
Page 10: Section 3 - Introduction
10 Minute Period NOTE 1: JINAN NORTH WELDING TOOLS reserves the right to change, improve or revise the specifications or design of this product without prior notice. Such updates or changes do not entitle the buyer of this Product previously sold or shipped to the corresponding changes, updates, improvements, or replacement. -
Page 11: Klasik Spool Torch Specifications
INTRODUCTION 3.05 KLASIK Spool Torch Specifications Refer to NOTE 1 on Page 10 Part Numbers QLBF-200 III-6E, QLBF-185-6, QTLB-24D-SP-6E, QTLB-36D-SP-6E, QLBF-200 III-8E, QLBF-185-8 QTLB-24D-SP-8E, QTLB-36D-SP-8E, QLBF-200 III-6T, QTLB-24D-SP-6T, QTLB-36D-SP-6T, QLBF-200 III-8T QTLB-24D-SP-8T QTLB-36D-SP-8T Torch Length (m) 6 = 6 m, 6 = 6 m, 6 = 6 m, 6 = 6 m,... -
Page 12: Section 4 - Spool Torch: Installation And Operation
Genuine JINAN NORTH WELDING TOOLS parts must be used for safety and performance reasons, or the warranty becomes invalid. Inspect all parts for transportation damage. Do not use damaged parts. 4.03 SPOOL TORCH: Connecting Torch Power Pin to MIG Equipment Adaptor For Spool Torches QLBF-200 III-6E, QLBF-200 III-8E, QTLB-24D-SP-6E, QTLB-24D-SP-8E, QTLB-36D-SP-6E, QTLB-36D-SP-8E. -
Page 13: Spool Torch: Install Welding Wire Spool Then Threading The Welding Wire
SPOOL TORCH: Installation and Operation 4.04 SPOOL TORCH: Install Welding Wire Spool Then Threading the Welding Wire a) Disconnect Power to the MIG/MAG equipment. MODEL: QLBF-200 III b) Ensure the Drive Roll is marked with the same size as the Welding Wire you are about to fit in the Spool Torch. -
Page 14: Spool Torch: How To Feed Welding Wire
SPOOL TORCH: Installation and Operation 4.04 SPOOL TORCH: Install Welding Wire Spool Then Threading the Welding Wire a) Disconnect Power to the MIG/MAG equipment. MODEL: QLBF-24D and QLBF-36D b) Ensure the Drive Roll is marked with the same size as the Welding Wire you are about to fit in the Spool Torch. -
Page 15: Spool Torch: Depress Torch Trigger Switch
SPOOL TORCH: Installation and Operation 4.05 SPOOL TORCH: How to Feed Welding Wire MODEL: QLBF-24D and QLBF-36D a) Connect MIG/MAG Spool Torch as per Section 4.03 then fit the Welding Wire Spool as per Section 4.04 for QLBF-24D or QLBF-36D. b) Remove Nozzle (1). -
Page 16: Section 5 - Spool Torch: Wear Parts & Torch Parts
Genuine JINAN NORTH WELDING TOOLS parts must be used for safety and performance reasons, or the warranty becomes invalid. spect all parts for transportation damage. Do not use damaged or worn parts. Before starting the MIG/MAG equipment, check the whole installation according to the manufacturer's instructions, this Manual and applicable national / state / local safety regulations. - Page 17 SPOOL TORCH: Wear Parts & Torch Parts 5.02 SPOOL TORCH: Nozzles, Contact Tips, Contact Tip Holders, Gas Diffusers, and Liners Parts CONTACT TIPS CONTACT TIPS HOLDERS M8X1-LH May 25, 2022 Page 17 User Manual No: OM-104A EN...
- Page 18 SPOOL TORCH: Wear Parts & Torch Parts 5.02 SPOOL TORCH: Nozzles, Contact Tips, Contact Tip Holders, Gas Diffusers, and Liners Parts GAS DIFFUSERS ED3002 LINERS May 25, 2022 Page 18 User Manual No: OM-104A EN...
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Page 19: Spool Torch Qlbf-200 Iii: Change Pressure Roll / Drive Roll
SPOOL TORCH: Wear Parts & Torch Parts 5.03 SPOOL TORCH QLBF-200 III: Change Pressure Roll / Drive Roll CHANGE Drive Roll (5) a) Disconnect Power to the MIG/MAG equipment. b) Press Button to lift the Spool Cover up to expose the Wire Drive Mechanism. -
Page 20: Spool Torch Qlbf-185: Change Pressure Roll / Drive Roll
SPOOL TORCH: Wear Parts & Torch Parts 5.04 SPOOL TORCH QLBF-185: Change Pressure Roll / Drive Roll CHANGE Drive Roll (8) (10) a) Disconnect Power to the MIG/MAG equipment. Drive Shaft b) Unscrew Handle Nut (1), and 3 x Handle Screws (2). c) Wiggle the Handle Half (3) away from the Spool Torch. -
Page 21: Spool Torch Qlbf-200 Iii: Torch Parts
SPOOL TORCH: Wear Parts & Torch Parts 5.06 SPOOL TORCH QLBF-200 III: Torch Parts wear parts page Model 型号 Description 描述 Length 长度 Part Number 编号 QLBF-200 Ⅲ -6E QLBF-200 Ⅲ 欧式接头 QLBF-200 Ⅲ -8E Welding Gun c/w Euro Fitting QLBF-200 Ⅲ... -
Page 22: Spool Torch Qlbf-185: Torch Parts
SPOOL TORCH: Wear Parts & Torch Parts 5.07 SPOOL TORCH QLBF-185: Torch Parts wear parts page Model 型号 Description 描述 Length 长度 Part Number 编号 QLBF-185-6 QLBF-185 13mm Diameter Hole Lug, QLBF-185-8 5mm ID Hose & 4 Pin Plug QLBF-185-6 QLBF-185 13mm Diameter Hole Lug, QLBF-185-8... -
Page 23: Spool Torch Qtlb-24D: Torch Parts
SPOOL TORCH: Wear Parts & Torch Parts 5.08 SPOOL TORCH QTLB-24D: Torch Parts wear parts page Model 型号 Description 描述 Length 长度 Part Number 编号 QTLB-24D-SP 欧式接头 QTLB-24D-SP-6E Welding Gun c/w Euro Fitting QTLB-24D-SP-8E QTLB-24D-SPTweco 接头 QTLB-24D-SP-6T Welding Gun c/w Tweco Fitting QTLB-24D-SP-8T Compontents 部件... -
Page 24: Spool Torch Qtlb-36D: Torch Parts
SPOOL TORCH: Wear Parts & Torch Parts 5.09 SPOOL TORCH QTLB-36D: Torch Parts wear parts page Model 型号 Description 描述 Length 长度 Part Number 编号 QTLB-24D-SP 欧式接头 QTLB-24D-SP-6E Welding Gun c/w Euro Fitting QTLB-24D-SP-8E QTLB-24D-SPTweco 接头 QTLB-24D-SP-6T Welding Gun c/w Tweco Fitting QTLB-24D-SP-8T Compontents 部件... -
Page 25: Section 6 - Push-Pull Torch: Installation And Operation
Genuine JINAN NORTH WELDING TOOLS parts must be used for safety and performance reasons, or the warranty becomes invalid. Inspect all parts for transportation damage. Do not use damaged parts. 6.03 PUSH-PULL TORCH: Connecting Torches Euro Power Pin to MIG Equipment Adaptor For Push-Pull Torches QTLB-24D-6, QTLB-24D-8, QTLB-36D-8, QTLB-36D-6, PG4000-6, PG4045-6, PG4000-8, PG4045-8, PW5000-6, PW5045-6, PW5000-8, and PW5045-8. -
Page 26: Push-Pull Torch Qtlb-24D, Qtlb-36D: How To Feed Welding Wire
PUSH-PULL TORCH: Installation and Operation 6.04 PUSH-PULL TORCH QTLB-24D, QTLB-36D: How to Feed Welding Wire a) Disconnect Power to the MIG/MAG equipment. b) Ensure the Drive Roll in the MIG/MAG equipment, and PUSH-PULL Torch are marked with the same diameter size as the Welding Wire you are about to feed thru the PUSH-PULL Torch. c) Remove the Nozzle (1) using a twisting pull action and unscrew the Contact Tip (2). -
Page 27: Push-Pull Torch Pg4000 / Pg4045, Pw5000 / Pw5045: How To Feed Welding Wire
PUSH-PULL TORCH: Installation and Operation 6.05 PUSH-PULL TORCH PG4000 / PG4045, PW5000 / PW5045: How to Feed Welding Wire a) Disconnect Power to the MIG/MAG equipment. b) Ensure the Drive Roll in the MIG/MAG equipment, and PUSH-PULL Torch are marked with the same diameter size as the Welding Wire you are about to feed thru the PUSH-PULL Torch. -
Page 28: Section 7 - Push-Pull Torch: Wear Parts & Torch Parts
Genuine JINAN NORTH WELDING TOOLS parts must be used for safety and performance reasons, or the warranty becomes invalid. spect all parts for transportation damage. Do not use damaged or worn parts. Before starting the MIG/MAG equipment, check the whole installation according to the manufacturer's instructions, this Manual and applicable national / state / local safety regulations. -
Page 29: Push-Pull: Nozzles, Contact Tips, Contact Tip Holders, Gas Diffusers, And Liners Parts
REPLACING WORN CONSUMABLE PARTS for PUSH-PULL TORCH 7.02 PUSH-PULL: Nozzles, Contact Tips, Contact Tip Holders, Gas Diffusers, and Liners Parts A. NOZZLES B. CONTACT TIPS M10X1.25 M10X1.25 May 25, 2022 Page 29 User Manual No: OM-104A EN... - Page 30 REPLACING WORN CONSUMABLE PARTS for PUSH-PULL TORCH 7.02 PUSH-PULL: Nozzles, Contact Tips, Contact Tip Holders, Gas Diffusers, and Liners Parts C. CONTACT TIPS HOLDERS CuCrZr M10x1.25 M12x1 25.5 D. GAS DIFFUSERS phenolic M16x1 ED3002 E. LINERS LTR3412-6 Graphite 0.8-1.2 May 25, 2022 Page 30 User Manual No: OM-104A EN...
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Page 31: Push-Pull Torch Qtlb-24D / Qtlb-36D: Change Pressure Roll / Drive Roll
REPLACING WORN CONSUMABLE PARTS for PUSH-PULL TORCH 7.03 PUSH-PULL TORCH QTLB-24D / QTLB-36D: Change Pressure Roll / Drive Roll CHANGE Drive Roll (8) a) Disconnect Power to the MIG/MAG equipment. b) Unscrew Handle Nut (1), Trigger Screw (11), Rear Handle Screw (12), and 3 x Handle Screws (2). -
Page 32: Push-Pull: Changing Torch Cable Liner
REPLACING WORN CONSUMABLE PARTS for PUSH-PULL TORCH 7.05 PUSH-PULL: Changing Torch Cable Liner a) Disconnect power to MIG/MAG equipment. b) Lay the Torch cable out straight. c) Liner Nut (2) – Remove use an appropriate wrench in a counter clockwise direction. d) Liner (3) –... -
Page 33: Push-Pull Torch Qtlb-24D: Torch Parts
REPLACING WORN CONSUMABLE PARTS for PUSH-PULL TORCH 7.06 PUSH-PULL TORCH QTLB-24D: Torch Parts wear parts page Model 型号 Description 描述 Length 长度 Part Number 编号 QTLB-24D 欧式接头 QTLB-24D-6 Welding Gun c/w Euro Fitting QTLB-24D-8 Compontents 部件 N N o o . . Part Number Description Description Description Part Number... -
Page 34: Push-Pull Torch Qtlb-36D: Torch Parts
REPLACING WORN CONSUMABLE PARTS for PUSH-PULL TORCH 7.07 PUSH-PULL TORCH QTLB-36D: Torch Parts wear parts page Model 型号 Description 描述 Length 长度 Part Number 编号 QTLB-36D 欧式接头 QTLB-36D-6 Welding Gun c/w Euro Fitting QTLB-36D-8 Compontents 部件 N N o o . . Part Number Description Description Description Part Number... -
Page 35: Push-Pull Torch Pg4000 / Pg4045: Torch Parts
REPLACING WORN CONSUMABLE PARTS for PUSH-PULL TORCH 7.08 PUSH-PULL TORCH PG4000 / PG4045: Torch Parts wear parts page 15 16 Model 型号 Description 描述 Length 长度 Part Number 编号 PG 4000 直枪颈 欧式接头 PG 4000-6 Welding Gun c/w Euro Fitting PG 4000-8 PW 4045 弯枪颈... -
Page 36: Push-Pull Torch Pw5000 / Pw5045: Torch Parts
REPLACING WORN CONSUMABLE PARTS for PUSH-PULL TORCH 7.09 PUSH-PULL TORCH PW5000 / PW5045: Torch Parts wear parts page 18 19 Model 型号 Description 描述 Length 长度 Part Number 编号 PW 5000 直枪颈 欧式接头 PW 5000-6 Welding Gun c/w Euro Fitting PW 5000-8 PW 5045 弯枪颈... -
Page 37: Section 8 - Troubleshooting
TROUBLESHOOTING SECTION 8 – TROUBLESHOOTING NOTE: Weld quality is dependent on the correct consumables, proper Torch position/angles, and Product maintenance. Description Possible Cause Corrective Action 1. Spool Torch: A The welding wire is jammed against the Swan A Remove welding wire from Spool Torch, remove Welding wire does not feed Neck Liner due to the welding wire not being any burrs on the welding wire then straighten... - Page 38 TROUBLESHOOTING Description Possible Cause Corrective Action 5. Welding wire feeding prob- A The MIG/MAG equipment is not compatible A Ask an Authorized Distributor if a SPOOL Torch / lems. with the SPOOL Torch / PUSH-PULL Torch. PUSH-PULL Torch Interface Kit is available for your MIG/MAG equipment B Contact tip is worn.
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Page 39: Section 9 - Routine Service And Maintenance
ROUTINE SERVICE and MAINTENANCE SECTION 9 – ROUTINE SERVICE and MAINTENANCE Disconnect Service / Mainte- Disconnect Input Power Sup- Hot parts can Turn off air compres- Welding Moving Flying Read User Improper nance must be per- ply from Welding System be- burn. - Page 40 All Trademarks / Part Numbers printed in this catalogue are the property of their respective owners and are for reference purposes only. All Trademarks / Part Numbers are in no way connected or affiliated with Jinan North Welding Tools Co Ltd. Specification / Product Information / Product Appearance are subject to change without notice. Please refer to www.northweld.com for the most up-to-date data.