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COMARME S.r.l.
Quartiere Mirabella snc
20081 Abbiategrasso (MI)
ITALY
Tel. +39 02 9422002
Fax. +39 02 9422096
Web: www.comarmesrl.com
E-mail: info@comarmesrl.it
PACK POINT 08
EN
USE AND MAINTENANCE
MANUAL
Code
MANT-10069-02
Rev.0 - 18.07.2022

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Summary of Contents for comarme PACK POINT 08

  • Page 1 PACK POINT 08 USE AND MAINTENANCE MANUAL Code MANT-10069-02 COMARME S.r.l. Quartiere Mirabella snc 20081 Abbiategrasso (MI) ITALY Tel. +39 02 9422002 Fax. +39 02 9422096 Web: www.comarmesrl.com E-mail: info@comarmesrl.it Rev.0 - 18.07.2022...
  • Page 2: Table Of Contents

    Troubleshooting ............................ 35 Recommended spare parts ........................36 Intervention record sheet ........................37 PUTTING OUT OF SERVICE AND DISMANTLING ..................38 Temporary putting out of service ......................38 Dismantling ............................38 ANNEXES ...............................39 A01 - SPARE PARTS LIST 2/39 PACK POINT 08...
  • Page 3: Declaration Of Conformity

    PACK POINT 08 3/39...
  • Page 4: Use Of The Manual

    The operations whose execution requires qualified or specialized staff, in order to avoid any danger, are indicated with this symbol. It is advisable to train the staff in charge of the machine and to check that what is envisaged is under- stood and carried out. 4/39 PACK POINT 08...
  • Page 5: Informative Letter

    The descriptions and the pictures it contains are not to be considered as binding. Although the main features of the machine described in this manual are not subject to change, COMARME S.r.l. reserves the right to change any part, detail and accessory it deems necessary to improve the machine or for manufacturing or commercial requirements, at any time and without being obliged to update this manual immediately.
  • Page 6 The original configuration of machine must not be changed at all.  On receiving the machine make sure the supply corresponds to what has been ordered. In case of non conformity please inform COMARME S.r.l. immediately. Also make sure that the machine has not been damaged during transport.
  • Page 7: Transport And Handling

     The head of the department must always follow all the standards and the legal provisions concerning accidents and safety at work, that are in force nationally, locally and in business.  Some areas where to deposit materials must be identified. PACK POINT 08 7/39...
  • Page 8: Transport

    During transport and storage make sure the temperature is between -5 and 40° C. If the machine is stored, make sure the relative humidity is between 30% and 95%. WARNING During storage never overlap the cases containing the equipment (see picture 2). 8/39 PACK POINT 08...
  • Page 9: Unpacking

    Place the forks on the long side of the machine so that it rests on the supporting structure. Then rest the machine on the ground. WARNING Dispose of the packages properly delivering them to associations in charge of their elimination and recycling. A - Use and maintenance manual with EC declaration of conformity. PACK POINT 08 9/39...
  • Page 10: Handling

    WARNING During the handling always move very slowly. This oper- ation must be assisted by an operator in charge of sig- nalling. 10/39 PACK POINT 08...
  • Page 11: Description Of The Machine

    The company is not to be held responsible for damage to property or accidents to people, which might occur if the above-mentioned warnings are not observed. In such a case, the operator is the only person responsi- ble towards the relevant authorities. FORMATORE PP 08 2008 ZZB00896 0,22 125 Kg PACK POINT 08 11/39...
  • Page 12: Description Of The Machine

    (taping machine). The transfer takes place by means of a pneumatic pushing device. Pos. Pos. Description Description Box inserting chute Handle for box width adjustment Control push button panel Locking knob for box width adjustment Compressed air adjusting unit Support legs 12/39 PACK POINT 08...
  • Page 13: Technical Features

    2.3 Technical features The table below shows the main technical features of the machine. Technical features Technical features PACK POINT 08 PACK POINT 08 Machine weight 125 Kg / 275 Lb Approximate weight with packing 150 Kg / 330 Lb...
  • Page 14: Dimensions

    2.4 Dimensions The machine measures are indicated below in mm. 14/39 PACK POINT 08...
  • Page 15: Field Of Application

    COMARME S.r.l. declines all responsibility in case of accidents due to the use of the machines by UNAUTHOR- IZED and unqualified staff, or who use them for purposes different from the above-mentioned ones, WITH- OUT THE WRITTEN AUTHORIZATION OF THE MANUFACTURER AND THE ADAPTATION OF THE TECHNICAL FEATURES.
  • Page 16: Installation

    Do not install the machine without the suitable protections. WARNING COMARME S.r.l. machines are NOT conceived for working in places at risk of explosion and/or at high risk of fire. The machine installation in a plant requires special precautions: areas equipped with precise energy sources to feed the plant, some specialized and qualified staff to carry out this work and with the necessary equipment to position and install the machine.
  • Page 17 OBLIGATIONS OF THE CUSTOMER: COMARME S.r.l. declines all responsibility for damage to people, objects or animals due to the failure to in- stall protection systems or to their disassembly. The manufacturer is not to be held responsible if the plant user does not follow the instructions below.
  • Page 18: Free Spaces

    (see picture 11). We recommend checking the suitability to carry loads near the supports. WARNING WARRANTY AND RESPONSIBILITY DECAY IN CASE the machine is not installed according to the indications provided for by the manufacturer. 18/39 PACK POINT 08...
  • Page 19: Component Assembly

    - pull out legs "B" to the required length (max. 100 mm) and tighten screws "A" . Make sure that at the end of these operations the machine is on a level in both directions, lengthwise and crosswise (see picture 14). PACK POINT 08 19/39...
  • Page 20 The machine can be connected mechanically with other elements of the line (ex. box spacing units, roller tables, etc.). For the mechanical connection use the proper connection kit "A". For the 375x500mm roller table extension "B" with connecting brackets (see picture 15). 20/39 PACK POINT 08...
  • Page 21: Pneumatic Connection

    The machine's pneumatic components work with dry air. The machine must work at a minimum of 6 bar. For corrections, use the air delivery knob on the FR unit, turning clockwise to increase or anti-clockwise to decrease. PACK POINT 08 21/39...
  • Page 22: Normal Use

     Disconnect or damage in any way the safety devices.  Use the machine for purposes that are different from the ones described in this use and maintenance manual.  Allow unauthorized personnel to operate on the machine.  Clean the machine while it is running. 22/39 PACK POINT 08...
  • Page 23  The safety systems must be only used as “safety stop” devices and not as machine stop control device. WARNING  Before starting the machine, all its protections must be closed. PACK POINT 08 23/39...
  • Page 24: Operator Position

    Picture 17 shows the area where the operator must be while using the machine. WARNING One operator can work on the machine. TAPING MACHINE 24/39 PACK POINT 08...
  • Page 25: Controls

    When the selector switch is in the automatic position, the box Automatic ejecting selector switch is ejected immediately after the flap closing. When the selector switch is in the manual position, the box is ejected only after pressing the button 3. PACK POINT 08 25/39...
  • Page 26: Adjustments And First Start Up

    Measure the width of the box to be erected and consequently operate on the grip handle "A" adjusting the guide index "B" with the corresponding measure on the graded ruler "C". Tighten the grip handle "A" (see picture 19). 26/39 PACK POINT 08...
  • Page 27 50/60mm from the back part of the box. Release the handle moving the carriage, if necessary, so that the pins of the handle correspond with the nearer holes. Remove the box (see picture 20). PACK POINT 08 27/39...
  • Page 28 It is also possible to adjust the speed with which the ejector returns to its starting condition. In this case the regulator is used "D" (see picture 21). WARNING In order to reduce the excessive speed of mechanical units, it is enough to adjust the settings of the flow controllers fitted to the cylinder ports. 28/39 PACK POINT 08...
  • Page 29: Working Cycle

    "A". To reset the working cycle turn the emergency button clockwise "A" and then lift it. Then press the RESET button "B" (see picture 22). Keep hands away from this area. PACK POINT 08 29/39...
  • Page 30: Residual Risks

    DANGER CRUSHING INJURY! BOX EJECTOR CARRIAGE Do not touch and not to put the hands on the stem of the cylinder and on the ejector carriage during the phase of return in position. DANGER CRUSHING INJURY! 30/39 PACK POINT 08...
  • Page 31: Wrong And Dangerous Uses

    LAW (Local law on safety at work); DO NOT USE WATER. Staff members should be trained to deal with such accidents. The machine can NOT work in areas at high risk of fire. WARNING IN CASE OF FIRE TURN OFF IMMEDIATELY THE POWER SUPPLY PACK POINT 08 31/39...
  • Page 32: Maintenance

     Do not wear rings, watches, chains, bracelets, etc. during maintenance operations.  Always wear individual protective devices (gloves, goggles, safety shoes, etc.).  Do not use naked flames, pointed instruments or pins for cleaning operations.  Do not smoke. 32/39 PACK POINT 08...
  • Page 33: Ordinary Cleaning

    The ordinary cleaning of the machine must be carried out every day in compliance with the specific quality procedure and with the machine disabled. This allows keeping the machine in good working conditions. Some cardboard residues can be left near the machine. During the machine cleaning remove them. PACK POINT 08 33/39...
  • Page 34: General Rules For Maintenance

    Condensate drain Drain any condensate in the accumulation filter located under the main pressure regulator (see position "A" in picture 29). 34/39 PACK POINT 08...
  • Page 35: Troubleshooting

    The machine interrupts the auto- • Check the previous conditions and if necessary contact the matic cycle Technical Service Centre In caso di malfunzionamento si prega di contattare il Centro di Assistenza Tecnica (vedi par. "Lettera informa- tiva". PACK POINT 08 35/39...
  • Page 36: Recommended Spare Parts

    Recommended spare parts PACK POINT 08 CODE Q.TY RECOMM. DESCRIPTION PP08 PP08 INOX 851-04-236 851-04-236 LIMIT SWITCH (CAMOZZI Art. 234-955) 851-05-786 851-05-786 Ø40X400MM PEUMATIC CYLINDER CAMOZZI Art. 60N2L040A400 851-03-930 851-03-930 FEMALE JOINTED HEAD IGUS KBRM-10F MH 851-04-583 851-04-583 FEMALE JOINTED HEAD IGUS KBLM-10F MH...
  • Page 37: Intervention Record Sheet

    Intervention record sheet Fill in the table below with the features of the maintenance intervention carried out on the machine. DATE MACHINE PART OPERATION OPERATION TIME NOTES SIGNATURE PACK POINT 08 37/39...
  • Page 38: Putting Out Of Service And Dismantling

    If the machine must be put out of service and dismantled, follow the standards to safeguard the environment as well as those on the recovery of recyclable materials. The parts to dismantle must be given to specialized companies with the regular authorization to transport and dispose of them. RECYCLE 38/39 PACK POINT 08...
  • Page 39: Annexes

    ANNEXES A01 - SPARE PARTS LIST PACK POINT 08 39/39...
  • Page 40 Quartiere Mirabella snc 20081 Abbiategrasso (MI) -ITALY Tel. +39 02 9422002 Fax. +39 02 9422096 Web: www.comarmesrl.com E-mail: info@comarmesrl.it...

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