Related Manuals for Volthium 51.2-100-R
Summary of Contents for Volthium 51.2-100-R
- Page 1 RECHARGEABLE LITHIUM BATTERY OPERATION AND MAINTENANCE MANUAL Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
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Page 2: Legal Provisions
Legal Terms Manufacturer will retain the copyright of this document, do not extract, copy or translate in any ways without the written permission. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... -
Page 3: Table Of Contents
SPECIFICATION P.10 SWITCH OFF BATTERY P.36 DIMENSION P.10 PARAMETERS P.11-12 PANEL INTERFACE P.12-17 Troubleshooting and FAQ P.36 PROTECTION FUNCTION P.18 Transport, storage P.37 Disposal of battery P.38 P.38 APPENDIX I Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... -
Page 4: Information
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury or product permanent damage. NOTICE Indicates a situation which, if not avoided, can result in property damage or product not work or accelerated product damage. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... -
Page 5: Symbol Description
The certificate label for European EMC directives The certificate label for U.K EMC directives Recycle label WEEE designation OTHER SYMBOLS Label Definition Indicates activities that can only be performed by qualified persons Qualified person Grounding point Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... -
Page 6: Abbreviation Description
Definition Single 51.2-100-R-H-3U-C rechargeable lithium iron phosphate battery pack Battery/battery pack/battery module including cells, BMS and enclosure etc. Multiple 51.2-100-R-H-3U-C battery pack connected in parallel with power, Battery system/cluster communication and grounding cables and installation auxiliaries. Battery management system Electronical Unit to ensure lithium cells’ safety and display information or control the battery work mode. -
Page 7: Safety
The battery has been designed and tested in accordance with international (such as UL, IEC, UN38.3 etc.) safety requirements. However, due to various factors during the whole lifetime process, Volthium cannot guarantee absolute safety, in order to prevent personal injury and property damage and ensure long-term operation of the battery, please do read the below section carefully to operate the battery and handle emergency situations. -
Page 8: Battery Supporting Materials
• Please take the environmental factors into careful considerations to ensure that the system can work in a suitable condition as the environment and storage methods have a certain impact on the service life and reliability of this product. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... -
Page 9: Product Overview
INTRODUCTION The 51.2-100-R-H-3U-C battery is designed for residential application and works as a storage unit in the photovoltaic system. It is a 51.2V lithium battery system, with BMS inside. It could be operated in both on-grid, back-up and off-grid modes with compatible inverters. -
Page 10: Features
• Multiple installation bracket to adopt with different customers’ requirement. • LED display, CAN/RS485 port for external communication and upgrade the BMS firmware. • Rapid shut down function for North American market. SPECIFICATION DIMENSION Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... -
Page 11: Parameters
Max parallel number 32pcs Operation temperature Charge: -10~50°C & Discharge:-10~50°C Heating opening condition -20°C≤T≤5°C@I≥0.08C Heating completion condition T≥12°C ＜6 months 0°C<T<30°C ＜3 months Storage temperature @off mode -10°C<T<45°C Recommended environment 15~35°C, 5~75%RH Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... -
Page 12: Panel Interface
OFF-Slave battery Used to show battery is in running status when lighting or flashing Used to show battery Alarm/Protection status Used to set the RS485 baud rate and inverter protocol choosing Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... - Page 13 Items NO Output1, Charge enable/disable passive signal NO Output2, discharge enable/disable passive signal Passive NO INPUT signal, connecting to Master when parallel connection. Rapid Shut Down function for US market Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
- Page 14 G: RS485 / CAN Port Pin No. Definition Remarks RS485-B1 RS485-A1 SGND RS485 Used for external RS485 communication SGND RS485-A1 RS485-B1 SGND CAN-H RS485 Used for external CAN communication CAN-L SGND Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
- Page 15 Only master battery needs to set the Protocol ID, keep all slave battery default setting, after choose the protocol ID, the battery will auto detect the inverter infomation and corresponding to get into running, restart to take effect after setting new DIP sequence. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
- Page 16 NOTICE Fail to follow the DIP switch setting will cause the communication fault between battery and inverter, for more detail setting with different inverter/charger, please contact your supplier for consultation. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
- Page 17 Sensor failure Failure charging/ MOS failure discharging Reversed polarity/SCP Note: ‘Warning’ including items of cell imbalanced/low voltage/high current/high&low temperature. FLASH Type 0.25S 3.75S FLASH1 0.5S 0.5S FLASH2 0.5S 1.5S FLASH3 Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
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Page 18: Protection Function
Please re-charge the battery via MPPT, grid/generator or other energy source within 24h if the battery is over discharged, otherwise, it may be damaged. NOTICE Manually short-circuit and reverse the battery will void the warranty. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... -
Page 19: Installation
• No conductive dust and water or other liquid to contact battery. • Follow the emergency measure if there is water invasion or electrolyte and gas leakage. • Contact your supplier within 24 hours if any product failure happens. Énergie Volthium inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... -
Page 20: Tools
TOOLS Tools Torque screwdriver Multi-meter Cable crimper Torque wrench Wire stripper Tape measure Phillips-head screwdriver Flat-head screwdriver Drill Wire stripper Phillips-screwdriver bit Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... -
Page 21: Inspection
B: Head screw M4 32pcs Stack mounted kits (Packing using separately carton, 2 battery packs) C: Battery to battery parallel Soft copper busbar 2pcs D: Battery to battery grounding cable(300mm) 2pcs Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... - Page 22 3pcs 4pcs A: Outer hexagon combination bolt 28pcs B: Cross recessed small countersunk head screws Floor mounted kits (Packing using separately carton， 2 battery packs) C: Side Fixing parts 2pcs Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
- Page 23 E: Battery to battery grounding cable 2pcs F: Battery to battery communication cable 1pcs G: Base 1pcs H: Decorative panel 1pcs I: Side fixing parts between two units 4pcs J: Expansion bolt M6*50 6pcs Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
- Page 24 C: Right wall hanging bracket 1pcs Wall mounted kits (Packing using separately carton， 2 battery packs) D: Side fixing parts between two units and the base 2pcs E: Decorative panel 1pcs Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
- Page 25 F: Side Fixing parts 2pcs G: Side fixing parts between two units 2pcs H: Expansion bolt M10*80 6pcs I: Expansion bolt M6*50 2pcs J: M6*16 2pcs K: Head screw M4 26pcs Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
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Page 26: Start Installation
Injuries may result if the product is lifted incorrectly or dropped while being transported or mounted. Wear suitable personal protective equipment for all work on the product. CAUTION Ensure that no lines are laid in the wall which could be damaged when drilling holes. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... - Page 27 4 lockers together. 6. The maximum number in each stack is 4 modules. 7. Finish the cable connection. Note: Do not stack the batteries directly. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
- Page 28 2. Fix the wall bracket onto the battery. 3. Place two batteries on the base and secure the wall bracket. 4. Install the battery mounting bracket. 5. Secure the decorative cover plate lock. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
- Page 29 2. Fix the wall mounting bracket to the wall. 3. Place the battery on the wall mount bracket. 4. Fix the side fixing piece between the battery and the wall. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
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Page 30: Tips
5. Secure the decorative cover plate lock. 6. The bracket installation is completed. TIPS INSTALLATION NOT ALLOWED Direct upside down Left side flip Right side flip Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... - Page 31 Please make sure the desk can bear the total weight. weight of 50kg. NOTICE ANY others installations, please avoid the battery directly contacting the ground and avoid of high salinity, humidity to prevent the product from rusting and corrosion. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
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Page 32: Cable Connection And Commissioning
Note: the module with empty BATTERY COMM IN port is Master battery NOTICE The BMS inside the battery pack will automatically terminate BOTH end of CANBUS pins, DO NOT need to plug the 120Ω terminator again. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... -
Page 33: Dc Power Cable Connection
NOTICE Choose the suitable disconnection breaker considering the inverter power/current, rated voltage, tripping characteristic etc. Wiring diagram allowed: i. Single pair cable wiring----100A, 5KW rating Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... - Page 34 1: 2 proportion, for instance, if you have a 5KW rated inverter, connect 2 pieces(10KWh) or more batteries. Wiring diagram not allowed: Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
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Page 35: Commissioning
For more information to connect with different inverter/charger, please contact your supplier for technical support. CAUTION If your system is a back-up or off-grid system, make sure your configuration can cover the worst situation to avoid battery to be over-discharged. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... -
Page 36: Switch Off Battery
Communication fail 2. Check the DIP switch setting is correct. 3. Check the inverter protocol related setting is correct. 4. Check both battery and inverter are working properly. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... -
Page 37: Transport, Storage
• If do not use for a long time, the battery needs to be charged every 6 months. • No fall down, no pile up over 6 layers, and keep face up. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... -
Page 38: Disposal Of Battery
CONNECT WITH STUDER INVERTER/CHARGER Battery Battery Conext Gateway Cable suggest X-Com CAN Cable suggest CAN port CAN port Pin4 Pin14 Pin4 Pin4 Version-II (CAN) Pin5 Pin12 Customized Pin5 Pin5 Pin6 (optinal) Pin10 (optional) Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... - Page 39 CONNECT WITH SUNSYNK HYBRID INVERTER Battery CAN port Deye CAN Cable suggest Battery CAN port Sunsynk CAN Cable suggest Pin4 Pin4 Pin4 Pin4 Version-II (CAN) Version-II (CAN) Pin5 Pin5 Pin5 Pin5 Énergie Volthium inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
- Page 40 Battery Alpha & Outback Battery Voltronic BMS Cable suggest Cable suggest RS485 port BMS communication RS485 port communication Pin1 Pin3 Pin1 Pin3 Version-III Version-III (RS485) (RS485) Pin2 Pin5 Pin2 Pin5 Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
- Page 41 Keep the unused cable pins NULL to avoid affecting the closed loop communication. NOTICE A ground connection of communication cable may be required from some inverters, please follow the rules from inverter manufacture. Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
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Page 42: Integration Guide
CONNECTION METHOD OF CAN COMMUNICATION LINE: Battery CAN port Sol-Ark CAN Cable suggest Pin4 Pin4 Version-II When use CAN communication,protocol Number (CAN) Pin5 Pin5 into Solark is :06 Pin6 (optional) Pin6 (optional) Pin2-indoor (optional) Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com... - Page 43 CONNECTION METHOD OF RS485 COMMUNICATION LINE: Battery RS485 port UX POWER RS485 Cable suggest Pin1 485B Pin8 485B When use RS485 communication,protocol Pin2 485A Pin7 485A Number into LUX is :6 Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
- Page 44 CONNECTION METHOD OF RS485 COMMUNICATION LINE: Victron Battery CAN port Cable suggest VE.CAN/BMS CAN The protocol number for selecting the victron Pin4 Pin7 during CAN communication is ： 500K Pin5 Pin8 Version-I (CAN) Pin6 Pin3 Volthium Energy inc. | T. 514.989.9586 | info@volthium.com | www.volthium.com...
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