Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for XESS ION 5120
Summary of Contents for XESS ION 5120
- Page 1 INSTALLATION AND OPERATION MANUAL XESS ION 5120 www.xess.energy...
-
Page 2: Table Of Contents
3.8. Wet Battery 4: Product Information 4.1. Introduction: XESS ION-5120 Battery System 4.2. XESS ION-5120 Battery Module & Box Contents 4.3. XESS ION-5120 Battery Module Interface and Status LEDs 4.4. XESS ION-5120 Battery Module Specification 4.5. XESS ION-5120 Cabinet Specification 5: Installation 5.1. - Page 3 5.6. Positioning The Cabinet 5.6.1. Minimum Cabinet Clearances 5.7. Connecting Power Cables and Deploying the Support Feet 5.8. Inserting and Fastening Battery Modules 5.9. Cable Connection 5.9.1. Connecting the Communications and Protective Earth 5.10. Connecting to Inverter 5.11. Self-Managed Mode (No Comms) 5.12.
-
Page 4: 1: Introduction
Expand your energy storage capacity effortlessly by connecting up to 64 ION 5120 units in parallel, achiev- ing a maximum system capacity of 327.68 kWh. When paired with integrated inverters, the battery utilises CANBUS communication for precise management in Managed mode, with automatic fallback to Self-Man- aged mode if communication with the inverter is lost. -
Page 5: Warnings And Cautions
Installers should exercise caution during installation to prevent damage to the battery. If the battery is damaged before installation, such as case damage or terminal port damage, do not install or operate it and contact your place or purchase or XESS after-sales support. •... -
Page 6: Long Term Storage Check
3.5. Long Term Storage Check The battery voltage of ION 5120 batteries should be checked if they have been stored for long periods of time (≥6 months): If the battery voltage is higher than 51.6V, the battery is in good condition and does not need charging. -
Page 7: 4: Product Information
4: Product Information 4.1. Introduction: XESS ION-5120 Battery System The ION 5120 is an advanced energy storage system. It features an integrated Battery Management System (BMS) that continuously monitors the battery's status and provides comprehensive protection against potentially harmful conditions. -
Page 8: Xess Ion-5120 Battery Module Interface And Status Leds
LEDs are provided to allow the user and installer to quickly understand the operating state of the battery. Interface & Status LEDs There are LEDs on the front panel of XESS ION 5120 that indicate the battery state (Status, Error, and SOC). Letter... -
Page 9: Xess Ion-5120 Battery Module Specification
4.4. XESS ION-5120 Battery Module Specification Parameter Battery Specification Part Number XESSION-5120 Nominal Voltage 51.2 V DC Operation voltage Range 40.8 V DC to 58.4 V DC Capacity 5.12 kWh / 100 Ah Depth of Discharge Up to 100% Maximum Continuous Discharge Rate 1C ( @ 25°C) -
Page 10: Xess Ion-5120 Cabinet Specification
4.5. XESS ION-ENCR6 & XESS ION-ENCR10 Cabinet & Specification Parameter Cabinet Specification Part Number XESSION-ENCR6 XESION-ENCR10 Dimensions (WxDxH) 620 x 600 x 1270 mm 620 X 600 x 1890 mm Fixing 4 x Wheels & 4 x Feet Max. Module Quantity 6 (30.72 kWh) -
Page 11: 5: Installation
10. Inaccessible to children or pets to prevent accidental injury. 5.2. Battery Cabinets The XESS ION batteries are designed to fit within a 600mm deep 19" equipment rack. XESS offers two pre-wired cabinet options to accommodate 6 and 10 batteries respectively. -
Page 12: Battery Connections
5.4. Tools The tools below are necessary for the installation of the XESS ION 5120. Please make sure you are well-pre- pared before you start with your installation. -
Page 13: Positioning The Cabinet
Upon receiving the cabinet, meticulously inspect its exterior and interior for any signs of damage. Should you find any damage, promptly reach out to your supplier for assistance. The XESS ION cabinets come installed with caster wheels for easy manoeuvrability into position. 5.6.1. Minimum Cabinet Clearances... -
Page 14: Inserting And Fastening Battery Modules
5.8. Inserting and Fastening Battery Modules The ION 5120 battery modules can be easily installed into the XESS battery cabinet. Starting for the bottom of the cabinet, slide the batteries in one by one until the desired amount is installed or the cabinet is full. The batteries should be secured in place using the supplied fastening screws and torqued accordingly. -
Page 15: Connecting To Inverter
DC - Cable Comms Cable (≥Cat 5) PE Cable 1 2 34 5 6 78 Master Comms Port Pin-Out PIN No. Definition Null Null CAN_H CAN_L Null Null RS485B RS485A Installation and Operation Manual / XESSION-5120 / REV 001 www.xess.energy | 14... -
Page 16: Self-Managed Mode (No Comms)
5.11. Self-Managed Mode (No Comms) The XESS ION 5120 can operate without communication in Self-Managed (No Comms) Mode allowing connection to 3rd party charging sources that allow configuration of charging settings. This allows the ION to be used as a lead acid replacement. -
Page 17: Connecting Parallel Cabinets To The Inverter
PE Cable Note: The maximum number of paralleled XESS ION-5120 modules is 64. When multiple cabinets are connected in parallel, a DC bus or DC combiner box should be used The DC power cable length of all cabinets should be the same length. -
Page 18: 6: Commissioning
6. Commissioning 6.1. LED Status The XESS ION 5120 has LEDs to allow clear visualization of the status of the battery. These LEDs are simple and easy to understand. Status Description An error has occured. Error There are no active errors. -
Page 19: Charging And Discharging
Master Battery to shut down the system. Turn battery module breakers to OFF position. 6.4. Charging and Discharging The XESS ION 5120 features advanced LFP technology, enabling discharge up to -20°C and charging up to -10°C. • Charging temperature range: -10°C to 50°C •... -
Page 20: Initial System Charging
6.4.1 Initial System Charging The XESS ION 5120 batteries are shipped in a low state of charge (SOC) to comply with international ship- ping regulations. Upon initial system power-up, it is crucial to perform a calibration charge to 100% SOC. This calibration is particularly important for self-managed applications, where the connected Power Conversion Equipment (PCE) needs to accurately learn the battery's SOC. -
Page 21: 8: Adding Batteries To An Existing System
8. Adding Batteries to an Existing System Additional XESS ION 5120 batteries can be integrated into an existing installation at any time during the warranty period. Ensure all batteries are of the same type, and part number for compatibility. If uncertain, consult XESS's After Sales Support. -
Page 22: 11: Battery Cycle Performance Characteristics
3000 4000 5000 6000 7000 Cycle/n 25°C-90%DOD 35°C-90%DOD 45°C-90%DOD 100% DOD Cycling Curve At Different Temperatures 105% 100% 1000 2000 3000 4000 5000 6000 Cycle/n 25°C-100%DOD 35°C-100%DOD 45°C-100%DOD Installation and Operation Manual / XESSION-5120 / REV 001 www.xess.energy | 21... -
Page 23: 12: Managed Battery Performance, Charge And Discharge
12. Managed Battery Performance, Charge and Discharge Installation and Operation Manual / XESSION-5120 / REV 001 www.xess.energy | 22... - Page 24 XESS. Your decision to trust our product means a lot to us. At XESS, our focus is on technical excellence. Our batteries are the result of rigorous engineering and precise craftsmanship, and we have invested heavily in ensuring that each battery delivers outstanding performance and reliability.
Need help?
Do you have a question about the ION 5120 and is the answer not in the manual?
Questions and answers