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INSTRUCTION GUIDE
FORD RANGER EDITION
READ THROUGH THE ENTIRE INSTRUCTION GUIDE BEFORE STARTING THIS
PROCEDURE AND FOLLOW THE STEPS CAREFULLY TO AVOID ANY DAMAGE
TO THE COMPONENTS OR THE VEHICLE.
SUPPORT.SA@SMARTCAP.COM - REST OF WORLD
SUPPORT.NA@SMARTCAP.COM - NORTH AMERICA/CANADA
2012-2022
SMARTCAP.COM
P-IGUIDE-ROW-R1
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Table of Contents
Related Manuals for SMARTCAP EVO FORD RANGER EDITION
Summary of Contents for SMARTCAP EVO FORD RANGER EDITION
- Page 1 FORD RANGER EDITION 2012-2022 READ THROUGH THE ENTIRE INSTRUCTION GUIDE BEFORE STARTING THIS PROCEDURE AND FOLLOW THE STEPS CAREFULLY TO AVOID ANY DAMAGE TO THE COMPONENTS OR THE VEHICLE. SMARTCAP.COM SUPPORT.SA@SMARTCAP.COM - REST OF WORLD SUPPORT.NA@SMARTCAP.COM - NORTH AMERICA/CANADA P-IGUIDE-ROW-R1...
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Page 2: Tools Required
USE ONLY THE HARDWARE PROVIDED IN THIS KIT. ASSISTANCE WILL BE NEEDED FOR THIS INSTALLATION. FOUR PEOPLE ARE RECOMMENDED TO LIFT THE SMARTCAP ONTO THE VEHICLE. AVOID PINCHING OR CRUSHING HANDS AND FINGERS. INSPECT ALL KIT COMPONENTS FOR DAMAGE BEFORE ASSEMBLY. -
Page 3: Assembly Hardware
STEP 1 IMPORTANT BE SURE TO REMOVE ALL FIVE PANELS FROM THEIR PACKAGING AND INSPECT THE PAINTED SURFACES PRIOR TO ASSEMBLY, AS SMARTCAP WILL NOT ACCEPT PAINT DAMAGE WARRANTY CLAIMS AFTER ASSEMBLY IS COMPLETED. IF MANUFACTURING IMPERFECTIONS OR SHIPPING DAMAGES ARE FOUND DO NOT CONTINUE WITH THE ASSEMBLY PROCESS AND CONTACT SUPPORT.SA@SMARTCAP.COM - REST OF WORLD... -
Page 4: Roof Panel
STEP 2 (USE THE CARDBOARD AS A WORK SURFACE) ROOF PANEL STEP 3 RIGHT PANEL PG. 4 P-IGUIDE-ROW-R1... - Page 5 STEP 4 RIGHT PANEL ROOF PANEL SLANTED EDGE TOWARDS REAR TAP FIRMLY WITH PALM OF HAND NOTE LOCATION OF AIR VENT MINIMAL GAP STEP 5 HAND TIGHTEN LOCK NUT FENDER WASHER PG. 5 P-IGUIDE-ROW-R1...
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Page 6: Left Panel
STEP 6 LEFT PANEL STEP 7 LEFT PANEL ROOF PANEL SLANTED EDGE TOWARDS REAR TAP FIRMLY WITH PALM OF HAND MINIMAL GAP PG. 6 P-IGUIDE-ROW-R1... - Page 7 STEP 8 HAND TIGHTEN LOCK NUT FENDER WASHER STEP 9 FRONT FLANGE PG. 7 P-IGUIDE-ROW-R1...
- Page 8 STEP 10 REMOVE ALL HARDWARE FASTENER FROM FRONT FLANGE BLOCK BLOCK CLAMP LOADSPREADER 10mm M6 LOCK WASHER M6 BOLT STEP 11 FRONT FLANGE PG. 8 P-IGUIDE-ROW-R1...
- Page 9 STEP 12 BE SURE PANELS ARE FLUSH INSTALL HARDWARE ALONG FRONT FLANGE WITH BOLT ON INSIDE FASTENER BLOCK BLOCK CLAMP LOADSPREADER HAND TIGHTEN IN THE M6 LOCK WASHER SEQUENCE SHOWN M6 BOLT (FROM INSIDE NOW) STEP 13 REAR FLANGE PG. 9 P-IGUIDE-ROW-R1...
- Page 10 STEP 14 REMOVE ALL HARDWARE FASTENER FROM REAR FLANGE BLOCK BLOCK CLAMP LOADSPREADER 10mm M6 LOCK WASHER M6 BOLT STEP 15 REAR FLANGE PG. 10 P-IGUIDE-ROW-R1...
- Page 11 STEP 16 BE SURE PANELS ARE FLUSH INSTALL HARDWARE ALONG REAR FLANGE WITH BOLT ON INSIDE FASTENER BLOCK BLOCK CLAMP LOADSPREADER HAND TIGHTEN IN THE M6 LOCK WASHER SEQUENCE SHOWN M6 BOLT (FROM INSIDE NOW) STEP 17 Min 6 N m TIGHTEN ALL HARDWARE Max 12 N m 10mm...
- Page 12 STEP 18 APPLY D - RUBBER TO BOTTOM OF SMARTCAP STAY INSIDE PEEL AWAY ADHESIVE BACKING THE OUTER IN SHORT LENGTHS AS YOU PANEL EDGES WORK AROUND THE EDGES APPROX 1/8” PANEL BE SURE SURFACE IS CLEAN D - RUBBER...
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Page 13: Vehicle Installation
WASHER REAR BRACKETS 20mm FOAM LOCK SEAL TAPE (LEFT AND RIGHT) IMPORTANT ASSISTANCE WILL BE NEEDED FOR THIS INSTALLATION. FOUR PEOPLE ARE RECOMMENDED TO LIFT THE SMARTCAP ONTO THE VEHICLE. AVOID PINCHING OR CRUSHING HANDS AND FINGERS. PG. 13 P-IGUIDE-ROW-R1... - Page 14 STEP 19 PEEL AWAY INSPECT THE TRUCK BED. IF FRONT EDGE IS ADHESIVE LOWER THAN THE SIDES, ADD FOAM SEAL TAPE BACKING TO THE FRONT EDGE OF THE BED. 20MM FOAM SEAL TAPE FOAM SEAL TAPE BE SURE TO FULLY SEAL AT BOTH ENDS CUT TO LENGTH NEEDED...
- Page 15 STEP 21 WITH THE REMAINING BOLT LOCATION, SECURE THE BRACKET WITH THE FASTENERS AS INDICATED, HAND TIGHTEN ONLY. REPEAT ON THE OPPOSITE SIDE M8 LOCK OF THE VEHICLE WITH THE WASHER LEFT FRONT MOUNTING BRACKET. M8 BOLT M8 FENDER WASHER STEP 22 REMOVE THE REAR TIE DOWN HOOK FROM THE INNER...
- Page 16 STEP 23 LIFT THE ASSEMBLED SMARTCAP ONTO THE TRUCK BED BE SURE NOT TO SCRAPE OR DAMAGE THE D-RUBBER CHECK THAT THE SMARTCAP IS PROPERLY POSITIONED AND CENTERED ON THE TRUCK BED PG. 16 P-IGUIDE-ROW-R1...
- Page 17 STEP 24 M8 FENDER BOLT WASHER SECURE THE SMARTCAP TO THE RIGHT FRONT MOUNTING BRACKET WITH THE FASTENERS AS INDICATED, HAND TIGHTEN ONLY. REPEAT ON THE OPPOSITE SIDE OF THE VEHICLE WITH THE LEFT FRONT MOUNTING BRACKET. SMARTCAP M8 FENDER...
- Page 18 TIGHTEN WITH SOCKET WRENCH AS INDICATED. PARTIALLY TIGHTEN FASTENERS ON ALL FOUR CORNERS OF THE VEHICLE. STEP 27 PRESS DOWN ON THE SMARTCAP TO ACHIEVE 2MM - 3MM COMPRESSION ON THE D-RUBBER AND CONTINUE TIGHTENING BRACKET FASTENERS WITH SOCKET WRENCH AS INDICATED.
- Page 19 STEP 28 6 N m (4.4 lbs. ft.) ONCE SMARTCAP IS POSITIONED 13mm 13mm CORRECTLY, FULLY TIGHTEN UPPER FASTENERS WITH TORQUE WRENCH AS INDICATED. 6 N m (4.4 lbs. ft.) FULLY TIGHTEN UPPER FASTENERS ON ALL FOUR CORNERS OF THE VEHICLE.
- Page 20 REMOVE THE LEFT SIDE TAIL LIGHT ASSEMBLY. TAIL LIGHT ASSEMBLY STEP 2 LOCATE THE THIRD BRAKE LIGHT 2-PIN PLUG INSIDE THE BACK LEFT CORNER OF THE SMARTCAP. CONNECT THE NEW T-HARNESS TO THE 2-PIN PLUG. 2-PIN PLUG T-HARNESS PG. 20 P-IGUIDE-ROW-R1...
- Page 21 STEP 3 GROMMET REMOVE THE GROMMET COVER AT THE TRUCK BED WALL. ROUTE THE T-HARNESS IN THROUGH THE GROMMET PANEL OPENING AND OUT THROUGH THE TAIL LAMP OPENING. T-HARNESS STEP 4 CONNECT THE BRAKE LIGHT PLUG INTO THE FEMALE PLUG FROM THE T-HARNESS. T-HARNESS CONNECT THE MALE PLUG FROM THE T-HARNESS INTO THE TAIL LIGHT...
- Page 22 CABLE TIES. BE SURE NOT TO INTERFERE WITH ANY MOVING PARTS ON THE VEHICLE. THANKS FOR YOUR PURCHASE. PLEASE LET US KNOW IF YOU HAVE ANY QUESTIONS. SMARTCAP.COM SUPPORT.SA@SMARTCAP.COM - REST OF WORLD SUPPORT.NA@SMARTCAP.COM - NORTH AMERICA/CANADA PG. 22 P-IGUIDE-ROW-R1...
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