Download
Share
Print this page
  1. Manuals
  2. Brands
  3. SMARTCAP Manuals
  4. Automobile Accessories
  5. I-SHEET-NA-S2
  6. Instruction manual

SMARTCAP I-SHEET-NA-S2 Instruction Manual

For ford super duty edition 2017-current (4th generation)
Hide thumbs

Advertisement

Quick Links

Download this manual
INSTRUCTION GUIDE
FORD SUPER DUTY EDITION
2017-CURRENT (4th Generation)
PREPARE A CLEAN WORK AREA.
WE RECOMMEND A MINIMUM OF 2 PEOPLE FOR ASSEMBLY AND
4 PEOPLE FOR INSTALLATION.
ENSURE THE REQUIRED TOOLS ARE PRESENT AND ALL HARDWARE
CONTENTS ARE ACCOUNTED FOR.
NEVER USE ACETONE OR THINNERS ON PAINTED PARTS.
READ THROUGH THE ENTIRE INSTRUCTION GUIDE BEFORE STARTING THIS
PROCEDURE AND FOLLOW THE STEPS CAREFULLY TO AVOID ANY DAMAGE
TO THE COMPONENTS OR THE VEHICLE.
SMARTCAP.COM
SUPPORT.NA@SMARTCAP.COM - NORTH AMERICA
SUPPORT.SA@SMARTCAP.COM - REST OF WORLD
I-SHEET-NA-S2

Advertisement

loading
Need help?

Need help?

Do you have a question about the I-SHEET-NA-S2 and is the answer not in the manual?

Questions and answers

Related Manuals for SMARTCAP I-SHEET-NA-S2

Summary of Contents for SMARTCAP I-SHEET-NA-S2

  • Page 1 NEVER USE ACETONE OR THINNERS ON PAINTED PARTS. READ THROUGH THE ENTIRE INSTRUCTION GUIDE BEFORE STARTING THIS PROCEDURE AND FOLLOW THE STEPS CAREFULLY TO AVOID ANY DAMAGE TO THE COMPONENTS OR THE VEHICLE. SMARTCAP.COM SUPPORT.NA@SMARTCAP.COM - NORTH AMERICA SUPPORT.SA@SMARTCAP.COM - REST OF WORLD I-SHEET-NA-S2...

  • Page 2: Tools Required

    USE ONLY THE HARDWARE PROVIDED IN THIS KIT. ASSISTANCE WILL BE NEEDED FOR THIS INSTALLATION. FOUR PEOPLE ARE RECOMMENDED TO LIFT THE SMARTCAP ONTO THE VEHICLE. AVOID PINCHING OR CRUSHING HANDS AND FINGERS. INSPECT ALL KIT COMPONENTS FOR DAMAGE BEFORE ASSEMBLY.

  • Page 3: Assembly Hardware

    CLAMP WASHER VERSION B M6 LOCK FASTENER FASTENER BLOCK WASHER BOLT BLOCK CLAMP FASTENER BLOCK LOADSPREADER D-RUBBER VERSION A VERSION B SPARE HARDWARE VERSION A VERSION B (PRE-FASTENED TO ROOF PANEL) M6 LOCK NUT M6 FENDER WASHER I-SHEET-NA-S2 PG. 3...
  • Page 4 IMPORTANT BE SURE TO REMOVE ALL FIVE PANELS FROM THEIR PACKAGING AND INSPECT THE PAINTED SURFACES PRIOR TO ASSEMBLY, AS SMARTCAP WILL NOT ACCEPT PAINT DAMAGE WARRANTY CLAIMS AFTER ASSEMBLY IS COMPLETED. IF MANUFACTURING IMPERFECTIONS OR SHIPPING DAMAGES ARE FOUND, DO NOT CONTINUE WITH THE ASSEMBLY PROCESS AND CONTACT SUPPORT.NA@SMARTCAP.COM.

  • Page 5: Right Panel

    LOCATE THE RIGHT PANEL IN THE SMARTCAP PACKAGE AND BRING IT TO YOUR WORK AREA. THE SLANTED EDGE INDICATES REAR RIGHT PANEL RIGHT PANEL PANEL TABS INSERT PANEL TABS INTO NARROW SLOTS JUST ABOVE FOAM PADDING ON ROOF PANEL. TAP FIRMLY WITH PALM OF HAND UNTIL THERE IS A 2-3MM GAP.

  • Page 6: Left Panel

    LOCATE THE LEFT PANEL IN THE SMARTCAP PACKAGE AND BRING IT TO YOUR WORK AREA. THE SLANTED EDGE INDICATES REAR LEFT PANEL LEFT PANEL PANEL TABS INSERT PANEL TABS INTO NARROW SLOTS JUST ABOVE SLANTED EDGE FOAM PADDING ON ROOF PANEL.
  • Page 7 PUSH THE SMARTCAP TO EXPOSE A FEW INCHES OF STYROFOAM UNDERNEATH THE ROOF PANEL TO PROVIDE SUPPORT FOR THE FRONT FLANGE. STYROFOAM LOCATE THE FRONT FLANGE IN THE SMARTCAP PACKAGE AND BRING IT TO YOUR WORK AREA. FRONT FLANGE REFER TO PG. 3 TO DETERMINE...
  • Page 8 VERSION A VERSION B BE SURE PANELS ARE FLUSH BE SURE PANELS ARE FLUSH FASTENER FASTENER BLOCK BLOCK BLOCK CLAMP BLOCK CLAMP LOADSPREADER M6 LOCK WASHER M6 LOCK WASHER M6 BOLT M6 BOLT FOLLOW THE TIGHTENING SEQUENCE 1-14 I-SHEET-NA-S2 PG. 8...
  • Page 9 PUSH THE SMARTCAP TO EXPOSE A FEW INCHES OF STYROFOAM UNDERNEATH THE ROOF PANEL TO PROVIDE SUPPORT FOR THE REAR FLANGE. STYROFOAM LOCATE THE REAR FLANGE IN THE SMARTCAP PACKAGE AND BRING IT TO YOUR WORK AREA. REAR FLANGE REFER TO PG. 3 TO DETERMINE...
  • Page 10 VERSION A VERSION B BE SURE PANELS ARE FLUSH BE SURE PANELS ARE FLUSH FASTENER FASTENER BLOCK BLOCK BLOCK CLAMP BLOCK CLAMP LOADSPREADER M6 LOCK WASHER M6 LOCK WASHER M6 BOLT M6 BOLT I-SHEET-NA-S2 FOLLOW THE TIGHTENING SEQUENCE 1-14 PG. 10...
  • Page 11 TIGHTEN ALL HARDWARE WITH TORQUE WRENCH AND 10MM SOCKET TO 3.7 FT. LBS. (5 NEWTON METERS) 10mm (3.7 ft. lbs)/(5 Nm) I-SHEET-NA-S2 PG. 11...
  • Page 12 FLANGE FLANGE D-RUBBER D-RUBBER REAR FLANGE START HERE VERSION B APPLY D-RUBBER TO BOTTOM OF SMARTCAP WITH END LIGHTLY BE SURE THE BUTTED AGAINST THE SURFACE IS CLEAN REAR DOOR GASKET. POSITION THE D-RUBBER PEEL ADHESIVE BACKING STAY WITHIN 1/8 INCH...
  • Page 13 IF YOU HAVE VERSION A OR B VERSION A START PEEL AWAY ADHESIVE BACKING IN SHORT LENGTHS AS YOU WORK AROUND THE EDGES. STAY WITHIN 1/8 INCH FROM THE SMARTCAP’S OUTER EDGES. REMOVE EXCESS WITH A STRAIGHT CUT. 1/8 INCH FROM EDGE VERSION B...

  • Page 14: Mounting Clamp

    FOAM SEAL TAPE VEHICLE INSTALLATION IMPORTANT ASSISTANCE WILL BE NEEDED FOR THIS INSTALLATION. FOUR PEOPLE ARE RECOMMENDED TO LIFT THE SMARTCAP ONTO THE VEHICLE. AVOID PINCHING OR CRUSHING HANDS AND FINGERS. READ THROUGH THE ENTIRE PROCEDURE BEFORE STARTING. I-SHEET-NA-S2 PG. 14...
  • Page 15 EDGE IS LOWER THAN THE SIDES, ADD FOAM SEAL TAPE TO THE FRONT EDGE OF THE BED. PEEL AWAY ADHESIVE BACKING FOAM SEAL TAPE 5mm FOAM SEAL TAPE BE SURE TO FULLY SEAL AT BOTH ENDS CUT TO LENGTH NEEDED I-SHEET-NA-S2 PG. 15...
  • Page 16 USE 4 PEOPLE TO LIFT THE ASSEMBLED SMARTCAP ONTO THE TRUCK BED. TO AVOID DAMAGE TO THE D-RUBBER, DO NOT SLIDE THE SMARTCAP INTO PLACE. CHECK THAT THE SMARTCAP IS PROPERLY POSITIONED AND CENTERED ON THE TRUCK BED. IT’S IMPORTANT THAT THE...
  • Page 17 THICK RUBBER PAD THIN RUBBER PAD STRIP LIFT THE CAP TRUCK BED RAIL CHECK THE OPERATION OF THE TAILGATE. THE LIP OF THE D-RUBBER SHOULD GRAZE THE TAILGATE WHEN OPENING AND CLOSING WITH EASE. D-RUBBER D-RUBBER LIP I-SHEET-NA-S2 PG. 17...
  • Page 18 TOP OF THIN RUBBER PADS USING TORQUE WRENCH AND 13MM SOCKET TIGHTEN CLAMPS TO 4.4 FT. LBS. (6 NEWTON METERS) MOUNTING 3 CLAMPS PER SIDE CLAMP SMARTCAP 13mm (4.4 ft. lbs.) (6 Nm) GAP REQUIRED = 13mm (1/2 INCH) TRUCK BED I-SHEET-NA-S2 PG. 18...
  • Page 19 THE STEPS CAREFULLY TO ENSURE THE THIRD BRAKE LIGHT WILL FUNCTION PROPERLY. USE A TEST LIGHT TO CHECK FOR SUCCESSFUL INSTALLATION. DETERMINE WHICH CONNECTOR HARNESS YOUR FITMENT KIT CONTAINS. 32-54 ZORG HARNESS 002-218/100-219 T-HARNESS CONNECTOR HARNESS 55-66 SPLICE TERMINAL ZORG HARNESS 100-226 CONNECTOR HARNESS PLASTIC SHEATH I-SHEET-NA-S2 PG. 19...
  • Page 20 STARTING FROM THE UPPER CORNERS, GENTLY PRY AND RELEASE THE CLIPS TO REMOVE THE DRIVER-SIDE KNEE PANEL. KNEE PANEL USE A 10MM SOCKET WRENCH TO REMOVE THE 4 BOLTS HOLDING THE METAL PLATE. REMOVE THE METAL PLATE. METAL PLATE I-SHEET-NA-S2 PG. 20...
  • Page 21 LOCATE THE GREY CONNECTOR ON THE INSIDE OF THE CENTER CONSOLE, BEHIND THE DRIVE SELECTOR SWITCH. DISCONNECT THE GREY CONNECTOR FROM THE SOCKET. GREY CONNECTOR CENTER CONSOLE CONNECT THE FEMALE END OF THE T-HARNESS TO THE GREY CONNECTOR. GREY CONNECTOR T-HARNESS I-SHEET-NA-S2 PG. 21...
  • Page 22 PLUG THE MALE END OF THE T-HARNESS INTO THE SOCKET LOCATED ON THE INSIDE OF THE CENTER CONSOLE. REINSTALL THE METAL PLATE AND KICK PANEL. I-SHEET-NA-S2 PG. 22...
  • Page 23 PLUG THE CONNECTOR HARNESS INTO THE 3-PIN PLUG OF THE T-HARNESS. 3-PIN PLUG CONNECTOR HARNESS CONNECTOR HARNESS TUCK THE HARNESSES UNDER THE EDGE OF THE OUTER FOOT WELL KICK PANEL AND ROUTE DOWN TOWARDS THE DOOR SILL. I-SHEET-NA-S2 PG. 23...
  • Page 24 BE A RUBBER GROMMET IN THE METAL FLOOR. IF NEEDED, DRILL OR CUT A SMALL OPENING THROUGH THE RUBBER GROMMET. ROUTE THE 2-PIN PLUG AT THE END OF CONNECTOR HARNESS UNDERNEATH THE CARPET LINER AND THROUGH THE OPENING IN THE GROMMET. CONNECTOR HARNESS I-SHEET-NA-S2 PG. 24...
  • Page 25 SECURE THE HARNESS ALONG THE OUTSIDE OF THE FRAME WITH CABLE TIES AS SHOWN. CONNECTOR HARNESS CONTINUE ROUTING THE CONNECTOR HARNESS TOWARDS THE REAR OF THE VEHICLE, SECURING TO THE VEHICLE WITH CABLE TIES WHEN NECESSARY. CONNECTOR HARNESS I-SHEET-NA-S2 PG. 25...
  • Page 26 ROUTE THE CONNECTOR HARNESS DOWN OVER THE BACK OF THE REAR WHEEL WELL AND SECURE WITH CABLE TIE AS SHOWN. REMOVE THE BOLTS HOLDING THE DRIVER SIDE TAILLIGHT ASSEMBLY PLACE THE TAILLIGHT CAREFULLY ON THE TAILGATE. DO NOT UNPLUG ANY CONNECTORS I-SHEET-NA-S2 PG. 26...
  • Page 27 ROUTE THE CONNECTOR HARNESS UP TOWARDS THE TAILLIGHT CAVITY. CONNECTOR HARNESS CAREFULLY PULL THE CONNECTOR HARNESS OUT THROUGH THE TAILLIGHT CAVITY. ROUTE THE CONNECTOR HARNESS UP AND OUT THROUGH THE HOLE IN THE SIDE OF THE BED. CONNECTOR HARNESS CONNECTOR HARNESS I-SHEET-NA-S2 PG. 27...
  • Page 28 DISCONNECT LOCATE AND DISCONNECT THE THIRD BRAKE LIGHT EXTENSION HARNESS FROM THE INSIDE BACK LEFT CORNER OF THE SMARTCAP. EXTENSION HARNESS CONNECT THE 2-PIN PLUG FROM THE CONNECTOR HARNESS TO THE THIRD BRAKE LIGHT HARNESS. 2-PIN PLUG CONNECTOR HARNESS I-SHEET-NA-S2...
  • Page 29 CHECK THE BRAKE LIGHTS AND TURN SIGNALS TO BE SURE THEY ARE FUNCTIONING PROPERLY. ONCE YOU HAVE CONFIRMED THAT THE LIGHTS ARE WORKING CORRECTLY, SECURE THE HARNESS WITH CABLE TIES. BE SURE NOT TO INTERFERE WITH ANY MOVING PARTS ON THE VEHICLE. I-SHEET-NA-S2 PG. 29...
  • Page 30 WIRING WITHIN. SLIDE THE STRIPPED END OF THE LAMP WIRE INTO ONE USE WIRE STRIPPERS TO APPLY FIRM PRESSURE TO SIDE OF THE SPLICE TERMINAL. THE SPLICE TERMINAL AT THE POINT WHERE THE WIRE ENTERS. SPLICE TERMINAL I-SHEET-NA-S2 PG. 30...
  • Page 31 THE SPLICE TERMINAL AT THE POINT WHERE THE CONFORM TIGHTLY AROUND THE WIRES. WIRE ENTERS. CONNECTOR CONNECTOR HARNESS HARNESS SECURE THE GROUND WIRE ON THE CONNECTOR HARNESS TO THE CHASSIS AT A SUITABLE LOCATION UNDER THE VEHICLE. CONNECTOR HARNESS I-SHEET-NA-S2 PG. 31...
  • Page 32 APPLY THE PLASTIC PROTECTIVE SHEATH ALONG THE ENTIRE LENGTH OF THE CONNECTOR HARNESS. PLASTIC SHEATH CONNECTOR HARNESS REMOVE THE BOLTS HOLDING THE DRIVER SIDE TAILLIGHT ASSEMBLY PLACE THE TAILLIGHT CAREFULLY ON THE TAILGATE. DO NOT UNPLUG ANY CONNECTORS I-SHEET-NA-S2 PG. 32...
  • Page 33 ROUTE THE CONNECTOR HARNESS UP AND OUT THROUGH THE HOLE IN THE SIDE OF THE BED. CONNECTOR HARNESS CONNECTOR HARNESS DISCONNECT LOCATE AND DISCONNECT THE THIRD BRAKE LIGHT EXTENSION HARNESS FROM THE INSIDE BACK LEFT CORNER OF THE SMARTCAP. EXTENSION HARNESS I-SHEET-NA-S2 PG. 33...
  • Page 34 CONNECT THE 2-PIN PLUG FROM THE CONNECTOR HARNESS TO THE THIRD BRAKE LIGHT HARNESS. 2-PIN PLUG CONNECTOR HARNESS REINSTALL THE TAILLIGHT ASSEMBLY. BUNDLE EXTRA HARNESS LENGTH IN THE TAIL LIGHT CAVITY AND SECURE WITH A CABLE TIE. I-SHEET-NA-S2 PG. 34...
  • Page 35 CHECK THE BRAKE LIGHTS AND TURN SIGNALS TO BE SURE THEY ARE FUNCTIONING PROPERLY. ONCE YOU HAVE CONFIRMED THAT THE LIGHTS ARE WORKING CORRECTLY, SECURE THE HARNESS WITH CABLE TIES. BE SURE NOT TO INTERFERE WITH ANY MOVING PARTS ON THE VEHICLE. I-SHEET-NA-S2 PG. 35...
  • Page 36 THANKS FOR YOUR PURCHASE. PLEASE LET US KNOW IF YOU HAVE ANY QUESTIONS. SMARTCAP.COM SUPPORT.NA@SMARTCAP.COM - NORTH AMERICA SUPPORT.SA@SMARTCAP.COM - REST OF WORLD I-SHEET-NA-S2 PG. 36...