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SKYLOTEC ActSafe RCX User Manual

Power ascender
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Translated versions
RCX
Introduction
Product safety
& system description
Rope
Lifting systems &
equipment setup
Battery care
How to use the Ascender
Service & maintenance
Warranty terms
Technical data
RCX Rev 2- 2024 ENG MASTER
A
B
C
D
E
F
G
H
I

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Summary of Contents for SKYLOTEC ActSafe RCX

  • Page 1 Introduction Product safety & system description Rope Lifting systems & equipment setup Battery care How to use the Ascender Translated versions Service & maintenance Warranty terms Technical data RCX Rev 2- 2024 ENG MASTER...
  • Page 4 This user’s manual provides general information about safe in fire, damage to property, operation and risks associated with the use of the SKYLOTEC ActSafe RCX Power Ascender. It also gives details of maintenance personal injury or death. procedures. Never use the equipment unless you have read and understood this manual and completed an SKYLOTEC approved training in the use of the power Ascender system.
  • Page 5 FOREWORD Thank you for choosing the SKYLOTEC INTRODUCTION ActSafe RCX Ascender from SKYLOTEC. This Ascender has been designed as About SKYLOTEC an ultra-portable and versatile lifting tool A.01 for lifting people or equipment in a safe About this manual A.02 and effective way.
  • Page 6 ABOUT SKYLOTEC A.01 SKYLOTEC is a pioneer in developing powered We are completely committed Rope Ascenders and has been delivering to our customers and do our high-performance equipment since 1997. utmost to deliver top quality products and service. SKYLOTEC has a worldwide distribution...

  • Page 7: About This Manual

    The Ascender must only be methods may result in SERIOUS used by operators who have undergone BODILY INJURY or DEATH. the SKYLOTEC-approved training. Safety messages of extra importance CAUTION are highlighted throughout this manual Not following instructions or training using the signals ‘danger’, ‘caution’,...
  • Page 8 Loaded end of the work-positioning Unloaded end of the work-positioning rope system. rope system. Primary rope Anchor SKYLOTEC Power Ascenders may only be Attachment point for rope or Ascender. used with ropes that have been selected by SKYLOTEC. Ascending Moving up the rope.

  • Page 9: Table Of Contents

    PRODUCT SAFETY & SYSTEM DESCRIPTION Product safety B.01 Usage exclusions B.02 System description B.03 Rope mechanism B.04...

  • Page 10: Product Safety

    B.01 PRODUCT SAFETY SKYLOTEC Ascender operators must, before first use, have undergone training in the safe use of the Ascender by either SKYLOTEC Nordic AB or by an SKYLOTEC-approved training partner or SKYLOTEC distributor. The SKYLOTEC Ascender must be checked before every use by a Competent Person and must undergo a minimum of one inspection per year by SKYLOTEC or an SKYLOTEC-authorised person.
  • Page 11 SKYLOTEC Batteries » In an explosive environment » With any other battery charger than the appropriate SKYLOTEC ACX / » If modified in any way by anyone HCB Battery Charger other than SKYLOTEC » With a damaged or modified »...

  • Page 12: System Description

    B.03 SYSTEM DESCRIPTION Ascender Positioning Point. See D.04 Rope Arm Rope Cover Lock Bi-directional Throttle Power Button & Indication LED Rope Cover Emergency Stop Front Bracket and Sling Bolt CAUTION The Connection Sling is the only point Connection Sling for connecting the Ascender to a Person, Anchor or Load.
  • Page 13 Carrying Handle (Not for Loads) IP67 POA-017 Lift: WLL 250kg or max 2 persons Speed: 0-24 meters/min Registered design European patent pending Emergency Descent Lever Machine Rating label The Ascender is supplied Battery Release with a machine label attached to the housing. This label must not be removed! Battery Lock...

  • Page 14: Rope Mechanism

    B.04 ROPE MECHANISM Loaded Rope Ascender Positioning Point Rope Arm Pulleys Rope Arm Rope Wedge Rope Grab Emergency Stop Rope Cover...
  • Page 15 ROPE Rope type and preparation C.01...
  • Page 16 Power slowly afterwards. Ascender are tested under several This will make ropes more suitable circumstances. Additional restrictions for use in SKYLOTEC Ascenders for on use may apply. two reasons: Personnel lifting 1. Rope density Pre-soaking makes ropes denser.
  • Page 17 2. Oil dissolution During the production process some DANGER oil is added to the rope fibres in order Rope will wear during normal use. The rope must be discarded if to reduce the friction between the the sheath is damaged and any part of the core is visible. The rope individual fibres.
  • Page 19 GENERAL SAFETY GUIDELINES AND LIFTING SYSTEMS General safety guidelines D.01 Personnel lifting D.02 Personnel safety checklist D.03 Personnel lifting setup D.04 SKYLOTEC Training Network D.05...

  • Page 20: General Safety Guidelines

    GENERAL SAFETY GUIDELINES D.01 » Operate the Ascender according local regulations. The Ascender The RCX Ascender to the advice contained within this should undergo a documented system requirements user manual and pre-planned work inspection at least once every year are described in the instructions (lift plan, access plan) »...

  • Page 22: Personnel Lifting

    For personnel lifting the primary rope used in the » Have an emergency plan in place Ascender must be one of the ropes selected by SKYLOTEC and the backup system must fulfill the respective requirements. Note Each rope system must be connected to an...
  • Page 23 2-Rope system Primary Rope Backup System Primary Rope Helmet Backup Device Ascender/work system Harness – upper connection point Harness Harness – lower connection point RECOMMENDATION A work seat is recommended for comfort and safety. Note When driving the Ascender the operator must wear a fall arrest harness that is also suitable for work-positioning/rope access.

  • Page 24: Personnel Lifting Setup

    RCX Ascender. They are shown for illustration purposes only. For further guidance, please contact your local SKYLOTEC supplier or SKYLOTEC directly. DANGER To prevent damage to the rope, the operator must stop the Ascender if the...
  • Page 25 Top Rigged Bottom Rigged Basic setup Basic Setup Double load...
  • Page 26 Pulley Pulley Expert use only. Expert use only ACX pulley rigging on a single anchor...
  • Page 27 Ascender Positioning Point Correct use DANGER NOTE Do not use the Ascender Positioning Point as an This setup can be used in cases where the Ascender is rigged to an anchor and the operator anchor extension for making pulley systems as wishes to avoid the Ascender dropping when the thiswould risk double-loading the frame plate, rope becomes unloaded.

  • Page 28: Skylotec Training Network

    D.05 SKYLOTEC TRAINING NETWORK The SKYLOTEC Power Ascenders are SKYLOTEC training is developed to offer a modular system with the aim extremely versatile high-tech lifting tools to meet the level and needs of the customer. At the end of each training...

  • Page 29: Battery Care

    BATTERY CARE The Ascender Battery E.01 Performance E.02 Portable Power Supply E.03 Battery charging E.04 Battery Status Indicator E.05 Descending on a full Battery E.06 Connecting and disconnecting the Battery from the Ascender E.07 Storage and transportation E.08 Battery lifetime and disposal E.09...

  • Page 30: The Ascender Battery

    E.01 THE ASCENDER BATTERY DANGER Not following instructions SKYLOTEC Ascenders use specially may result in DAMAGE SKYLOTEC recommends users to designed lithium-based batteries TO PROPERTY, SERIOUS follow the Battery care guidelines BODILY INJURY OR DEATH. with a very high energy density and...
  • Page 31 In case of a in a safe area away from combustible too low charge (deep discharge) or » Only use the correct SKYLOTEC or other flammable materials worn out battery cells, the BMS may RCX Battery Charger. If using the »...

  • Page 32: Performance

    E.02 PERFORMANCE Ascender Performance Battery Capacity RECOMMENDATION The lifting distance is dependent on Low temperatures: In cold environments, maintain the lifted load and temperature of the The capacity of the Battery is optimal Battery temperature environment. The optimal operating affected at temperatures below 5°C and performance by keeping temperature range is between (41°F) which will result in an initial...

  • Page 33: Portable Power Supply

    E.03 PORTABLE Meters of continous ascent at 20 deg C ambient temperature POWER SUPPLY SKYLOTEC Portable Power Supply The SKYLOTEC Portable Power Supply 50 kg 100 kg 150 kg 200 kg 250 kg (110 lbs) (220 lbs) (330 lbs) (440 lbs)

  • Page 34: Battery Charging

    2. Connect Battery to charger. Note that the batteries are charged with 3. Constant charging controlled by the correct SKYLOTEC RCX Charger. Charging must be carried out the BMS. (Maximum 90 minutes in a dry area. The charging time is dependent on charge).

  • Page 35: Battery Status Indicator

    CHARGER FOR HCB E.05 BATTERY STATUS INDICATOR The HCB charging time is 90 mins for The Battery Status Indicator is an empty battery. The Battery Care positioned at the back of the Battery and Handling Guidelines remain and can be activated by pushing unchanged.

  • Page 36: Descending Ona Full Battery

    E.06 DESCENDING ON A FULL BATTERY In the unlikely event of overcharging The Ascender lifting system » The battery doesn’t have to be fully the battery, the speed of descent will regenerates energy while descending charged if you know that the next which recharges the battery.

  • Page 37: Connecting And Disconnecting The Battery From The Ascender

    E.07 CONNECTING AND DISCONNECTING THE BATTERY FROM THE ASCENDER CAUTION When connecting or disconnecting the Battery ensure that the Battery is held or secured by the Battery Strap. Disconnecting the Battery Connecting the Battery: Hold the Battery and Release the Battery Slide the Battery onto the Ascender slide the release by pulling the Battery...

  • Page 38: Storage And Transportation

    E.08 STORAGE AND TRANSPORTATION E.09 BATTERY LIFETIME AND DISPOSAL loss in performance during use, The Battery lifetime is dependent » All lithium-ion batteries degenerate but will not sustain any permanent on a lot of different factors such over time, even if they are properly damage because of the storage as: intensity of use, charging cycles, stored.
  • Page 39 HOW TO USE THE ASCENDER Connecting the rope F.01 Ascender activation F.02 Ascent and descent F.03 Emergency descent F.04 Emergency Stop F.05 Twisted rope and rotation F.06 Remote Control F.07 Remote Control operation F.08 Transportation F.09 Storage F.10 Checklist before use F.11...

  • Page 40: Connecting The Rope

    F.01 CONNECTING THE ROPE The Ascender must be switched off while loading the rope. Push the Emergency Stop to ensure that the Ascender is switched off. Loaded rope Unloaded rope 1. Open the Rope Cover by pulling on 2. Lift the Rope Arm with one hand. 3.
  • Page 41 DANGER Always check that the rope is attached correctly and has a stop-knot on the other end of the rope. Failure to attach the Loaded rope rope correctly could result in SERIOUS INJURY or DEATH. DANGER Always use a figure-eight knot loaded as stop-knot.

  • Page 42: Ascender Activation

    F.02 ASCENDER ACTIVATION To activate the Ascender check that the Emergency Stop button is pulled out. Switch the Ascender on by pushing the Power Button for 2 seconds. The green indicator LED starts blinking and the Ascender performs a self-test, which will take a few seconds. The Ascender is ready to use after you hear a distinct clicking within the Ascender (brake test) and the green LED indicator is lit continuously.

  • Page 43: Ascent And Descent

    F.03 ASCENT & DESCENT DANGER To prevent damage to the rope, the operator must stop the Ascender if the motor spins and the Ascender does not move. To move the Ascender up the rope, pull back on the Throttle. When released the Throttle will CAUTION return to the neutral position and the Ascender Do not hold on to the loaded rope just above the...

  • Page 44: Emergency Descent

    F.04 EMERGENCY DESCENT The emergency descent is ONLY to be used to get down in a safe and controlled manner in case of an Ascender failure. The Emergency Descent Lever enables a mechanical release of the Ascender brake, and it should NEVER be used during normal operation because emergency descent can, in rare cases, damage the Ascender.
  • Page 45 CAUTION An emergency descent can result in serious damage to the Ascender. Only use the emergency descent in case of an emergency. If you do need to descend manually, control your speed and hold the dead rope in one hand while descending. RECOMMENDATION Always try to restart the Ascender first before using the emergency descent method.

  • Page 46: Emergency Stop

    F.05 EMERGENCY STOP F.06 TWISTED ROPE AND ROTATION 1. Press the Emergency Stop to immediately turn the Ascender off. 2. Reset the Emergency Stop by pulling out the button. Note The Indication LED will turn red for a short moment and then switch off when the Power Button is pushed while the Emergency Stop is activated.
  • Page 47 CAUTION RECOMMENDATION When descending, hold the rope entering the Ascender When descending, make sure the rope is fed neatly into to prevent it from running twisted into the Ascender. the Rope Grab so that there are no kinks or twists in the rope.

  • Page 48: Remote Control

    F.07 REMOTE CONTROL UP/Speed Selection The Remote Control can be used for a multitude of applications for personnel lifting. Speed Indicator The RCX Ascender can be operated by a Remote Control to a distance of up to DOWN/Speed Selection 150 metres (492 ft) in direct line of sight. 150 m (492 ft) The Remote Control will interrupt the Power Button...

  • Page 49: Remote Control Operation

    F.08 REMOTE CONTROL OPERATION 1. Activation and connection 2. Take control of the Ascender 3. Set the Ascender speed Activate the Remote By pushing either the Control by pushing ‘UP’ or ‘DOWN’ button the Power Button. the Remote Control will 100% take over the control Select between 3...
  • Page 50 CAUTION 4. Operate the Ascender The Remote Control will only work with the Ascender it has been delivered with. The serial number of the assigned Ascender Once the speed is is indicated on the Remote Control. In case of using multiple selected, holding Ascenders, mark your Remote Controls to avoid any confusion.
  • Page 51 DANGER Always use a figure-eight knot as stop-knot. On ropes thinner than 11mm, a stopper donut disc should be placed on the rope before the knot. Remote Control Battery The damaged part of the rope must be discarded if the Ascender has ran into the stop-knot.

  • Page 52: Transportation

    Batteries) and must be handled and (1 week). For longer storage, store shipped accordingly. Contact your the Battery disconnected and perform SKYLOTEC distributor or SKYLOTEC a maintenance charge every 3 months. directly for further details.

  • Page 53: Checklist Before Use

    » Battery charged condition of the Ascender, do not – Clean and no damage » Battery Strap present use it and contact your SKYLOTEC – Rubber sealing rings should supplier or SKYLOTEC directly. be present (see below) » Slide the Battery on to the...
  • Page 54 Visual inspection of load-bearing parts any visible damage. The Rope Wedge »Rope Arm Pulleys (A) should be straight, sit just above the The two Rope Arm Pulleys should rotate easily, but not spin freely as they Rope Grab and should not touch on have water tight rubber sealings.
  • Page 55 » Confirm that the rope is one of the selected » Push the Emergency Stop and check ropes in section C.01. that the Ascender is switched off and cannot be activated by Power Button For a full inspection checklist visit www.skylotec.com...

  • Page 57: Service And Maintenance

    SERVICE & MAINTENANCE Maintenance and cleaning of the Ascender G.01 Troubleshooting guide G.02...
  • Page 58 Only use original spare parts and materials recommended and supplied by SKYLOTEC. Basic Inspection Guidance for users and third party inspection: To be used safely, each Ascender should meet following requirements at all times: » No obvious damage or excessive wear on Ascender and its components »...
  • Page 59 OF THE ASCENDER Repairs, annual service and inspection shall be Corrosion and Inspection carried out by an SKYLOTEC-authorised service The load-bearing parts on the front and rope grab partner. More frequent inspection intervals may system are surface treated for increased corrosion be required because of local regulations.

  • Page 60: Troubleshooting Guide

    TROUBLESHOOTING GUIDE If you need further assistance or are in any doubt G.02 please contact SKYLOTEC or your approved SKYLOTEC distributor. PROBABLE CAUSE REMEDY PROBLEM Battery is flat Charge the Battery Battery does not work BMS shut Battery off because of...
  • Page 61 Problem with Battery or Power Supply Try another Battery or Power Supply Error detected in Ascender Restart: LED Green — OK LED Red — Contact SKYLOTEC distributor or SKYLOTEC Ascender is not switched on Switch Ascender on Remote control does not connect...
  • Page 62 Clean Rope Cover Rope Cover does not lock Dirt in locking mechanism Clean and oil locking mechanism Mechanical damage Contact SKYLOTEC distributor or SKYLOTEC Worn out rope grab Use recommended rope/pre-test rope Rope slippage in Rope Grab Contact SKYLOTEC distributor or...
  • Page 63 POWER ASCENDERS WARRANTY TERMS Warranty terms H.01...

  • Page 64: Warranty Terms

    SKYLOTEC who, upon SKYLOTEC’s workmanship. This is subject to by the limited warranty and notified request, can present the original...
  • Page 65 Except as otherwise required to the Products, rust or corrosion; by governing law, under no circumstances (including negligence) (v) Products for which the serial shall SKYLOTEC, its affiliates, and number has been removed or their respective directors, officers, tampered with; and...

  • Page 67: Technical Data

    TECHNICAL DATA Technical data 1.01...
  • Page 68 VALUE COMMENT PERFORMANCE/PART EN1891A RCX Ascenders may only be used with ropes that have Rope been selected by SKYLOTEC. See section C.01 250 kg (550 lb) Maximum 2 persons Safe Working Load (SWL /WLL) 0-24 m/min (0-78 ft/min) Ascent speed...
  • Page 69 LOGBOOK Initial delivery Inspection Replaced consumables Usage log...
  • Page 70 A. INITIAL DELIVERY ActSafe Systems AB SKYLOTEC Nordic AB Phone: +46 31 655 660 Phone: +46 31 655 660 Email: info@skylotec.se Email: info@actsafe.se Serial number of Ascender Year of manufacture Delivery date Approval for use Stamp and Sign Signature...
  • Page 71 B. INSPECTION Date Date Date Date Stamp Date Date Date Date Stamp and sign and sign Approved for use Approved for use Name of Inspector Name of Inspector Date Date Date Date Stamp Date Date Date Date Stamp and sign and sign Approved for use Approved for use...
  • Page 72 B. INSPECTION Date Date Date Date Stamp Date Date Date Date Stamp and sign and sign Approved for use Approved for use Name of Inspector Name of Inspector Date Date Date Date Stamp Date Date Date Date Stamp and sign and sign Approved for use Approved for use...
  • Page 73 C. REPLACED CONSUMABLES C. REPLACED CONSUMABLES By ActSafe or User Technician By SKYLOTEC or User Technician Date Date Date Date Stamp and Sign Stamp and Sign Stamp and Sign Stamp and Sign Rope Grab Connection Sling Rope Arm Lifting Handle...
  • Page 74 C. REPLACED CONSUMABLES C. REPLACED CONSUMABLES By SKYLOTEC or User Technician By ActSafe or User Technician Date Date Date Date Stamp and Sign Stamp and Sign Stamp and Sign Stamp and Sign Rope Grab Connection Sling Rope Arm Lifting Handle...

  • Page 75: Usage Log

    D. USAGE LOG Date Signature Comment...
  • Page 76 D. USAGE LOG Date Signature Comment...
  • Page 78 T: +46 31 65 56 60 SKYLOTEC Nordic AB Sagbäcksvägen 13 E: info@skylotec.se SE-43731 Lindome, Sweden W: www.skylotec.com © 2024 SKYLOTEC Nordic AB...

This manual is also suitable for:

Poa-017

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