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Summary of Contents for Crusader MM-OX
- Page 1 Owner’s Manual Multimedia Oxidation (MM-OX) 1” and 1.25” Filter CrusaderWater.com...
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Page 3: Table Of Contents
Installation Guidelines..................Page 18 Installation Instructions..................Page 20 System Programming..................Page 22 Parts Diagrams....................Page 26 Service Instructions................... Page 36 Troubleshooting....................Page 40 Error Codes..................Page 41 Warranty Information..................Page 43 Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 3... - Page 4 Each valve is tested and certified by the WQA to NSF/ANSI Standard 61 for material safety and structural integrity and lead free compliance as well as CSA B483.1. CrusaderWater.com Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 4...
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Page 5: System Features And Benefits
Upgradeable Your Crusader System is designed with the future in mind. This system is capable of being modularly upgraded as new water treatment technologies emerge or as needed to accommodate for rapidly degrading water conditions. The onboard control center can be updated with the latest software and upgrades as they become available. -
Page 6: System Components
The system must be BYPASSED, Disassembly, Repair, Replacement, DEPRESSURIZED, and DE-ENERGIZED and/or Reassembly should only be before assembling or performing performed by properly trained service mechanical repairs personnel Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 6... -
Page 7: Your Responsibilities As An Equipment Owner
Crusader-certified water specialist. Media replacement Manganous media in your system is expected to last approximately 5-years. Consult with your local Crusader-certified water specialist on how long media is expected to last and how to periodically inspect it for integrity. CS-MM-... - Page 8 Flush port with 3/4” ball valve The system must be BYPASSED, Disassembly, Repair, Replacement, DEPRESSURIZED, DE-ENERGIZED and/or Reassembly should only be before assembling performing performed by properly trained service mechanical repairs personnel Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 8...
- Page 9 Understanding Reaction Tanks Crusader Reaction tanks are optional and can be paired with your Crusader Oxidation system to facilitate chemical reactions with sufficient contact time and the ability for precipitated solids to safely settle out of the water. Use of these tanks may be recommended when your particular water application has high levels of sediments, iron, and/or certain bacterial contaminants.
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Page 10: Chemical Feed Pump Injector And Kop Kit Assemblies
KOP (Keep On Pumping) Kit Roller Assembly Pump Head with Roller Assembly Removed Do not remove the plastic sleeve on the tip of the fitting; it is a functional part Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 10... - Page 11 When the “Momentary On” button is released, the switch returns to the “Off” position (O). Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 11...
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Page 12: Oxidant Demand Tables
7.3-8.0 with ~ 30 Minutes Reaction Time Chlorine (Cl 3.0 ppm Hydrogen Peroxide (H 1.05 ppm Oxygen (O DO NOT USE Ozone (O 2.0 ppm Potassium Permanganate (KMnO 6.0 ppm Page 12 Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual... -
Page 13: System Control & Operation
Your system will periodically perform a calendar-based cleaning, regardless of the amount of water used. This cleaning cycle will occur after a designated period (we recommend every four days). Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 13... -
Page 14: Understanding How Your System Operates
When water passes through the CS-MM-OX system, it is exposed to Manganous Media and oxygen. Iron, Manganese, and Hydrogen Sulfide are oxidized in the media bed and then retained in the system until they are backwashed out during the Cleaning Cycle. -
Page 15: Warnings And System Operational Requirements
Warnings & System Operational Requirements The Crusader Water Quality Management System incorporates cutting-edge technology to address Iron, Manganese, and Hydrogen Sulfide through Oxidation, Physical Filtration, and Adsorption. To ensure best performance, and maintain warranty compliance, the following installation requirements must be met:... - Page 16 Best practice is to install a protective 100 Micron Bag filter before this system to protect from large sediment that might damage the operating piston. If a Crusader RT-Series Reaction Tank is installed, a 100 micron prefilter is not required.
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Page 17: Installation And Startup Checklist
40-75psi static ? CALL TECH-SUPPORT CS-MM-OX CS-FE-BAC Install Reaction Tank upstream of the MM-OX system Reaction Tank ? Make allowance for manual flush through bottom drain port Install H2O2, Cl, NaOH, O3 connections as appropriate Is there adequate thermal expansion... -
Page 18: Installation Guidelines
Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 18... -
Page 19: Bypass Valve
Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 19... -
Page 20: Installation Instructions
If a water softener is also to be installed, generally it will be placed in line after the neutralizer or filter. From Water Supply --> Reaction Tank(s) --> Neutralizer --> MM-OX --> Softener --> UF --> UV --> to Service 2. - Page 21 A check valve is factory installed in the brine elbow. A second inline check-valve is also factory supplied to ensure redundancy. External John Guest Check Valve Detail Inlet Check Valve Detail Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 21...
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Page 22: Startup Procedure
REGEN TODAY will alternate with the header on the display. Utilizing the control valve’s built-in water meter, a water drop flashes on the display when water is being treated (i.e. water is flowing through the system). Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 22... -
Page 23: Set Time Of Day
STEP 3: Next Regeneration Time (hour): Set the hour of the day for backwash using buttons. AM/PM toggles after 12. The default time is 12:00 AM (midnight). Press to go to Step 4. Press to return to the previous step. Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 23... -
Page 24: Low Battery
3 times to exit the Installer Display settings. Contaminant Multiplier Oxidative Load Iron (mg/L) Manganese (mg/L) Hydrogen Sulfide (mg/L) IRB (CFU) 0.001 SRB (CFU) 0.001 SLYM (CFU) 0.003 Add all sub-totals together to calculate Oxidative Load Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 24... -
Page 25: Relay Programming
- OFF: Deactivates this output. STEP 6: Press the button to advance past the “SERVICE ALARM” setting and back to the home screen. Relay Wiring Diagram for Dry Contact Chemical Feed Pumps Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 25... -
Page 26: Front Cover And Drive Assembly
3 seconds. This resets the electronics and establishes the service piston position. The display should flash the software version and then reset the valve to the service position. Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 26... - Page 27 3 seconds. This resets the electronics and establishes the service piston position. The display should flash the software version and then reset the valve to the service position. Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 27...
- Page 28 Avoid any type of lubricants, including silicone, on the clear lip seals. Do not use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicone lubricant may be used on black o-rings but is not necessary. Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 28...
- Page 29 The nut and caps are designed to be unscrewed or tightened by hand or with the service spanner wrench (see page 34). If necessary, pliers can be used to unscrew the nut or cap. Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 29...
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Page 30: Water Meter
Do not use a pipe wrench to tighten or loosen nuts or caps. Do not place a screwdriver in slots on caps and/or tap with a hammer. Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 30... -
Page 31: Drain Line
3/4” NPT connection (unless using 5/8” polytubing). Do NOT use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicone lubricant may be used on black o-rings but is not necessary. Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 31... - Page 32 1” NPT connection. Do NOT use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicone lubricant may be used on black o-rings but is not necessary. Page 32 Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual...
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Page 33: Installation Fitting Assemblies
V3177 O-Ring 215 Fitting 1-1/4” Plastic V3010 Male NPT V3146 Bypass Cap V3147 Bypass Handle Bypass Rotor Seal V3148 Retainer V3152 O-Ring 135 V3155 O-Ring 112 V3156 O-Ring 214 Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 33... -
Page 34: Service Spanner Wrench
Although no tools are necessary to assemble or disassemble the valve, the wrench (shown in various positions on the valve) may be purchased to aid in assembly or disassembly. Loosens Injector and Bypass Caps Loosens Drive Cap Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 34... - Page 35 Nut 1” Quick Connect V3105 O-Ring 215 V3150 Split Ring V3150 Split Ring V3105 O-Ring 215 V3151 Nut 1” Quick Connect V3790 Fitting ¾” QC with Stem 90º V4045 Fitting 1” QC Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 35...
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Page 36: Service Instructions
Pulling directly on the wires without rotating the motor may break the wires off the motor. ---(Continued on Next Page)--- Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 36... - Page 37 3 seconds. This resets the electronics and establishes the service piston position. The display should flash the software version and then reset the valve to the service position. Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 37...
- Page 38 A silicone lubricant may be used on the black o-ring. Snap the turbine on the shaft and reinsert the water meter into the side slot. Hand tighten the nut. Do NOT use a pipe wrench to tighten nut. Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 38...
- Page 39 Chemical Feed Pump Parts Diagram Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 39...
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Page 40: Troubleshooting
Verify meter cable wires are installed securely into three- held. into three-pin connector pin connector labeled METER f. Defective meter f. Replace meter g. Defective PC Board g. Replace PC Board Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 40... -
Page 41: Error Codes
PC Board for 5 seconds and then reach home position not interface reconnect. Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 41... - Page 42 PC Board for 5 seconds and then reconnect. Acronyms AUX MAV - Auxiliary Motorized Alternating Valve MAV - Motorized Alternating Valve NHBP - No Hard Water Bypass SEPS - Separate Source Crusader 1” and 1.25” Multimedia Oxidation Filter Owner’s Manual Page 42...
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Page 43: Statement Of Limited Product Warranty
If you choose not to send a defective component back to us, repairs to your system can be conducted in your home by a Crusader authorized service technician if your home is within the operating radius of an Authorized Repair Center.
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