Crusader Avenger CS-AA-AV1 Owner's Manual

1” salt-free water conditioning and filtration systems

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Owner's Manual
Avenger 1" Salt-Free
Water Conditioning
and Filtration Systems
CrusaderWater.com

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Summary of Contents for Crusader Avenger CS-AA-AV1

  • Page 1 Owner’s Manual Avenger 1” Salt-Free Water Conditioning and Filtration Systems CrusaderWater.com...
  • Page 2 Active Armour and ChlorZorb are registered trademarks and used with permission ®...
  • Page 3: Table Of Contents

    Installation Guidelines..................Page 15 Installation Instructions..................Page 17 System Programming..................Page 20 Parts Diagrams....................Page 23 Service Instructions................... Page 31 Troubleshooting....................Page 34 Error Codes..................Page 35 Warranty Information..................Page 37 SALT-FREE Crusader 1” Avenger System Owner’s Manual Page 3...
  • Page 4 Pride in the United States of America Valves and tanks are tested and certified to NSF/ANSI Standard 61 for material safety and structural integrity and lead free compliance as well as CSA B483.1. CrusaderWater.com Crusader 1” Avenger System Owner’s Manual Page 4...
  • Page 5: System Features And Benefits

    Upgradeable Your Crusader System is designed with the future in mind. This system is capable of being modularly upgraded as new water treatment technologies emerge or as needed to accommodate for changing water conditions. The onboard control center can be updated with the latest software updates as they become available.
  • Page 6: System Components

    Vortech plate for enhanced flow distribution The system must be BYPASSED, and Disassembly, Repair, Replacement, DEPRESSURIZED before assembling, and/or Reassembly should only be replenishing media, performing performed by properly trained service mechanical repairs personnel Crusader 1” Avenger System Owner’s Manual Page 6...
  • Page 7 Vortech plate for enhanced flow distribution system must BYPASSED, Disassembly, Repair, Replacement, DEPRESSURIZED, DE-ENERGIZED and/or Reassembly should only be before assembling, replenishing media, performed by properly trained service or performing mechanical repairs personnel Crusader 1” Avenger System Owner’s Manual Page 7...
  • Page 8: Your Responsibilities As An Equipment Owner

    Your Responsibilities as an Equipment Owner Your Crusader Avenger Filter is manufactured to efficiently and reliably address Sediment, Scale, Chlorine, and Chloramine in water while also protecting from corrosion. To ensure continued performance and to keep your system performing within manufacturer’s specifications, the...
  • Page 9: System Control & Operation

    This cleaning cycle will occur after a designated period (we recommend every seven days). CS-AA-AV1 System Control & Operation The AV1 system does not regenerate or flush itself, so no electricity or drain are required. SALT-FREE Crusader 1” Avenger System Owner’s Manual Page 9...
  • Page 10: Understanding How Your System Operates

    -treated water would be ~ 0.5 mg. To put that into perspective, a glass of ® Coca-Cola contains about 60 mg of Phosphate, and a large egg contains about 95 mg of Phosphate. Crusader 1” Avenger System Owner’s Manual Page 10...
  • Page 11: Warnings And System Operational Requirements

    To bypass the system, turn bypass knob on both sides of the valve to bypass position. When returning to service, put the inlet into service before the outlet. Crusader 1” Avenger System Owner’s Manual Page 11...
  • Page 12 Pre-Filtration If your water contains Iron, Manganese, or Hydrogen Sulfide (H2S), consult with your local Crusader-certified water specialist to protect from equipment damage. Post-Filtration No post-filtration is typically required.
  • Page 13: Installation And Startup Checklist

    IS THERE MEDIA IN clear at tub OF CHLORINE? THE WATER ? Register Warranty Customer Name Customer Email Turn tub off Customer Address Customer Phone System Serial No. INSTALLATION & CALL TECH-SUPPORT STARTUP IS COMPLETE Crusader 1” Avenger System Owner’s Manual Page 13...
  • Page 14 Register Warranty Customer Name Customer Email Test water IS WATER FREE Turn tub off Customer Address at tub OF CHLORINE? Customer Phone System Serial No. INSTALLATION & CALL TECH-SUPPORT STARTUP IS COMPLETE Crusader 1” Avenger System Owner’s Manual Page 14...
  • Page 15: Installation Guidelines

    CRUSADER 1” AND 1.25” INSTALLATION GUIDELINES GENERAL INSTALLATION PRE-INSTALLATION REVIEW AND SERVICE WARNINGS WATER PRESSURE: The control valve, fittings, and bypass are designed to A minimum of 40 pounds of water accommodate minor plumbing misalignments but are pressure (psi) is required for backwash. Maximum 90 psi.
  • Page 16: Bypass Valve

    Since the handles can be pulled off, they could be accidentally reinstalled 180° from their correct orientation. To install the red arrow handles correctly, keep the handles pointed in the same direction as the arrows engraved on the control valve body while tightening the bypass valve caps. Crusader 1” Avenger System Owner’s Manual Page 16...
  • Page 17: Installation Instructions

    A hot water thermal expansion tank is required on the cold water inlet of a water heater Well pump supply must be greater than system backwash requirements Inlet Check Valve Pressure Tank Inlet Water CS-AA-AV1 Crusader 1” Avenger System Owner’s Manual Page 17...
  • Page 18 Always allow an air gap between the drain line and the wastewater to prevent the possibility of sewage being backsiphoned into the filter. Never insert a drain line into a drain, sewer line, or trap. Crusader 1” Avenger System Owner’s Manual Page 18...
  • Page 19 Outlet Inlet Inlet Check Valve Pressure Tank Brine Port Plug Brine Port Plug Drain Inlet Water CS-AA-AV5 or AV10 System Crusader 1” Avenger System Owner’s Manual Page 19...
  • Page 20: Startup Procedure

    REGEN TODAY will alternate with the header on the display. Utilizing the control valve’s built-in water meter, a water drop flashes on the display when water is being treated (i.e. water is flowing through the system). Crusader 1” Avenger System Owner’s Manual Page 20...
  • Page 21: Set Time Of Day

    STEP 3: Next Regeneration Time (hour): Set the hour of the day for backwash using buttons. AM/PM toggles after 12. The default time is 12:00 AM (midnight). Press to go to Step 4. Press to return to the previous step. Crusader 1” Avenger System Owner’s Manual Page 21...
  • Page 22: Low Battery

    1.5 – 2.0 0.75 – 1.0 2.0 – 2.5 1.0 – 1.25 2.5 – 3.0 1.25 – 1.5 3.0 – 3.5 1.5 – 2.0 3.5 – 4.0 2.0 – 2.5 > 4.0 > 2.5 Crusader 1” Avenger System Owner’s Manual Page 22...
  • Page 23: Front Cover And Drive Assembly

    2) Plug back in, and press and hold buttons for 3 seconds. This resets the electronics and establishes the service piston position. The display should flash the software version and then reset the valve to the service position. Crusader 1” Avenger System Owner’s Manual Page 23...
  • Page 24 2) Plug back in, and press and hold buttons for 3 seconds. This resets the electronics and establishes the service piston position. The display should flash the software version and then reset the valve to the service position. Crusader 1” Avenger System Owner’s Manual Page 24...
  • Page 25 The nut and caps are designed to be unscrewed or tightened by hand or with the service spanner wrench (see page 29). If necessary, pliers can be used to unscrew the nut or cap. Crusader 1” Avenger System Owner’s Manual Page 25...
  • Page 26: Water Meter

    Do NOT use a pipe wrench to tighten or loosen nuts or caps. Do NOT place a screwdriver in slots on caps and/or tap with a hammer. Crusader 1” Avenger System Owner’s Manual Page 26...
  • Page 27: Drain Line

    Do NOT use pipe dope or other sealants on threads. Teflon tape must be used on threads of 3/4” NPT connection. Do NOT use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicone lubricant may be used on black o-rings but is not necessary. Crusader 1” Avenger System Owner’s Manual Page 27...
  • Page 28: Installation Fitting Assemblies

    V3152 Split Ring V3177 O-Ring 215 Fitting 1-1/4” Plastic V3010 Male NPT V3146 Bypass Cap V3147 Bypass Handle Bypass Rotor Seal V3148 Retainer V3152 O-Ring 135 V3155 O-Ring 112 V3156 O-Ring 214 Crusader 1” Avenger System Owner’s Manual Page 28...
  • Page 29: Service Spanner Wrench

    Although no tools are necessary to assemble or disassemble the valve, the wrench (shown in various positions on the valve) may be purchased to aid in assembly or disassembly. Loosens Injector and Bypass Caps Loosens Drive Cap Crusader 1” Avenger System Owner’s Manual Page 29...
  • Page 30 Nut 1” Quick Connect V3105 O-Ring 215 V3150 Split Ring V3150 Split Ring V3105 O-Ring 215 V3151 Nut 1” Quick Connect V3790 Fitting ¾” QC with Stem 90º V4045 Fitting 1” QC Crusader 1” Avenger System Owner’s Manual Page 30...
  • Page 31: Service Instructions

    Rotate the motor at least a ¼ turn in either direction so the wires are vertical (up & down) before gently pulling on the wire connectors to remove the motor. Pulling directly on the wires without rotating the motor may break the wires off the motor. ---(Continued on Next Page)--- Crusader 1” Avenger System Owner’s Manual Page 31...
  • Page 32 3 seconds. This resets the electronics and establishes the service piston position. The display should flash the software version and then reset the valve to the service position. Crusader 1” Avenger System Owner’s Manual Page 32...
  • Page 33 A silicone lubricant may be used on the black o-ring. Snap the turbine on the shaft and reinsert the water meter into the side slot. Hand tighten the nut. Do NOT use a pipe wrench to tighten nut. Crusader 1” Avenger System Owner’s Manual Page 33...
  • Page 34: Troubleshooting

    Verify meter cable wires are installed securely into three- held. into three-pin connector pin connector labeled METER f. Defective meter f. Replace meter g. Defective PC Board g. Replace PC Board Crusader 1” Avenger System Owner’s Manual Page 34...
  • Page 35: Error Codes

    3 seconds to resynchronize software with piston position long and timed out trying to reduction gears and drive gear do or disconnect power supply from PC Board for 5 seconds and then reach home position not interface reconnect. Crusader 1” Avenger System Owner’s Manual Page 35...
  • Page 36 PC Board for 5 seconds and then reconnect. Acronyms: AUX MAV - Auxiliary Motorized Alternating Valve MAV - Motorized Alternating Valve NHBP - No Hard Water Bypass SEPS - Separate Source Crusader 1” Avenger System Owner’s Manual Page 36...
  • Page 37: Warranty Information

    This limited warranty is only valid if registered within 10 days of initial installation. Register your warranty now: www.CrusaderWater.com Crusader 1” Avenger System Owner’s Manual Page 37...
  • Page 38 If you choose not to send a defective component back to us, repairs to your system can be conducted in your home by a Crusader authorized service technician if your home is within the operating radius of an Authorized Repair Center. This warranty does not cover transportation, shipping, diagnosis, replacement, and repair charges resulting from your in-home repair request.
  • Page 39 If you choose not to send a defective component back to us, repairs to your system can be conducted in your home by a Crusader authorized service technician if your home is within the operating radius of an Authorized Repair Center. This warranty does not cover transportation, shipping, diagnosis, replacement, and repair charges resulting from your in-home repair request.

This manual is also suitable for:

Avenger cs-aa-av5Avenger cs-aa-av10

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