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Summary of Contents for Crusader CWS5-031
- Page 1 OWNERS MANUAL Operation & Installation Instructions CWS5-031, CWS5-061, CWS5-101, CWS5-151, CWS5- 201, CWS6-061, CWS6-101, CWS6-151, CWS6-201 www.crusaderwater.com...
- Page 2 Congratulations on purchasing this ultraviolet disinfection system. By purchasing a Crusader Water Systems UV Disinfection system you are receiving not only a high quality product but also peace of mind. Protecting your water supply with a UV system gives you reassurance that your family will have access to safe drinking water throughout your entire home with no chance of microbiological contamination.
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Page 3: Table Of Contents
System Sizing ......................6 Location ........................ 7 Installation ......................7 System Disinfection .................... 11 Cleaning the Quartz Sleeve ................12 Operation ......................13 Crusader & Crusader Controller .............. 13 Crusader & Crusader Power-up Sequence ..........14 Crusader Operational Screens ..............15 Crusader Operational Screens .............. -
Page 4: Safety Considerations
Safety Considerations Although your UV system has been manufactured to the highest safety standards, extreme care must be followed when operating and/or maintaining your system. Whenever you are servicing this equipment, always disconnect the power cord from the electrical outlet. As the energy given off by the UV lamp can be harmful to your eyes and skin, NEVER look directly at an illuminated UV lamp without adequate eye protection and always protect your skin from direct exposure to the UV light. -
Page 5: Water Quality Parameters
You can have your water tested at a private analytical laboratory or by your local dealer. It is always recommended to install pre-filtration of at least 5 microns prior to a Crusader UV disinfection system. P a g e... -
Page 6: Assembly
PLEASE NOTE: It is always better to oversize your system then to undersize. For example, if your pump delivers 8 gpm it is recommended to install any of the Crusader 10 gpm systems. There will come a time where your home is using water at the pump’s maximum capacity. -
Page 7: Location
If the water supply flow rate is unknown, it is recommended that you use a flow restrictor so that the rated flow of your particular Crusader system is not exceeded and the UV dose is not compromised. The flow restrictor should be installed on the outlet port of the reactor. - Page 8 Step 6: Although there are many methods of installation, this manual will provide a recommended procedure using copper plumbing and standard soldering methods. Crusader recommends the use of unions, a by-pass assembly and shut-off valves as this will allow you to...
- Page 9 Step 11: (Applies only if you have a UV sensor… Crusader ) The UV sensor for the system is packaged in a separate plastic bag. Carefully remove the sensor from its packaging and insert the sensor into the UV sensor port (remove the protective cap on the UV reactor first).
- Page 10 Figure 5. UV Sensor Installation Figure 6. IEP Connection Step 12: The reactor is now ready for water flow. When all plumbing connections have been completed you should check for any possible leaks. Slowly turn on the water supply and check for leaks.
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Page 11: System Disinfection
Figure 8. Quick Disconnect Connector Step 16: Affix the captive ground screw to the ground lug on the UV reactor to ensure proper grounding continuity. Figure 9. Ground Screw Connection Step 17: Your system is now ready to be plugged into the appropriate GFCI protected outlet. Plug the unit in and refer to the “System Disinfection”... -
Page 12: Cleaning The Quartz Sleeve
(by smell). Your home has now been completely disinfected with your Crusader UV system ready to inactivate any microorganisms that enter the home. -
Page 13: Operation
Replace sensor as per instructions on page 9 of the manual. Operation The Crusader system comes with a feature laden controller that incorporates both the lamp driver (ballast) and control features in one water-tight case. CAUTION: Prior to performing any maintenance on your UV system, you must always disconnect the power. -
Page 14: Crusader & Crusader Power-Up Sequence
Crusader & Crusader Power-up Sequence Upon start up, the 5.0 & 6.0 controller will run through a diagnostic start-up and the sequence will be displayed as follows on the colour LCD: Next, the controller checks for the installation of any optional modules that may be installed on the system. -
Page 15: Crusader 5.0 Operational Screens
(without the UV monitor), the default screen shows the Crusader Home Screen. At any point during operation the user is able to scroll through the Crusader Home Screen, Lamp life remaining and QR Code/Contact Info screens by simply pressing the button located on the front of the controller. -
Page 16: Crusader 6.0 Operational Screens
Crusader Operational Screens On systems that have the UV module installed (and on all Crusader systems), the default screen shows the % UV Intensity. At any point during operation the user is able to scroll through the % UV Intensity, Lamp life remaining and QR Code screens by simply pressing the button located on the front of the controller. -
Page 17: Crusader & Crusader Lamp Countdown Sequence
“water may be unsafe for consumption”. At this point, the controller also provides a signal to de-activate the solenoid valve, shutting off the flow of water if a solenoid valve is installed on the system. Crusader & Crusader Lamp Countdown Sequence The Crusader & Crusader counts down the number of days until a lamp change is required. -
Page 18: Crusader 5.0 & Crusader 6.0 Lamp Countdown Reset Sequence
& Crusader Failure Modes The Crusader controller continuously monitors your UV system and if there is a problem with the system the controller will provide both a visual and audible signal indicating the specific fault that may be adversely affecting the operation of your system. The fault conditions are listed in a priority... -
Page 19: Crusader & Crusader Qr Codes
A QR code (abbreviated from Quick Response code) is a type of matrix barcode (or two-dimensional code) first designed for the automotive industry. Crusader uses the QR code to store a link to a specific page on our website. Users with a camera phone equipped with the correct reader application can scan the image of the QR code and over a wireless network connect to a Crusader web page in the phone's browser. -
Page 20: Crusader & Crusader Expansion Modules
An example of this “daisy chain” is shown below. The following optional expansion modules are available for use on your Crusader and Crusader controllers. Contact your authorized distributor for purchasing information. -
Page 21: Warranty Registration
4-20 mA MODULE: Allows for a 4-20mA signal transfer of the UV output to a remote device such as a data logger or computer. Simply plug the supplied cable into any female IEP connections. Two screw terminals are supplied to connect the wire that leads to the receiving end of the signal. - Page 22 22 | P a g e...
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Page 23: Crusader 5.0 Specifications
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Page 24: Crusader
Limited Warranty Statement: Products manufactured by Crusader are warranted to the original user only to be free of defects in material and workmanship for a period as specified below. This warranty only applies to the original purchaser and is not transferable. - Page 25 Product is used in conditions that exceed Crusader’s specifications. TO GET WARRANTY SERVICE To obtain service under this warranty, you must first contact Crusader Customer Service at 844- 497-7638 to obtain a Warranty Return Authorization. You will then need to return the product through the Crusader Dealer or Distributor where the product was originally purchased, together with proof of purchase and installation date, failure date, and supporting installation data.
- Page 26 281 South Vineyard Road #107 Orem, UT 84058 www.crusaderwater.com PN#910064 26 | P a g e...
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