SmartHeat aero 042 Operating & Installation Instructions Manual

SmartHeat aero 042 Operating & Installation Instructions Manual

Air/water heat pumps

Advertisement

Quick Links

V 1.0.5
Subject to technical changes.
Operating & installation instructions aero 042 / plus 044
>>
O
p
e
r
a
t
i
n
g
&
i
n
s
t
a
l
l
a
t
i
o
n
i
n
s
t
r
u
c
t
i
o
n
s
O
p
e
r
a
t
i
n
g
&
i
n
s
t
a
l
l
a
t
i
o
n
i
n
s
t
r
u
c
t
i
o
n
s
air/water heat pumps
aero 042
aero plus 044
>>
0
www.SmartHeat.de

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the aero 042 and is the answer not in the manual?

Questions and answers

Summary of Contents for SmartHeat aero 042

  • Page 1 V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> & & air/water heat pumps aero 042 aero plus 044 >> www.SmartHeat.de...
  • Page 2 Operating & installation instructions aero 042 / plus 044 Subject to technical changes. V 1.0.5 >> >> www.SmartHeat.de...
  • Page 3 The heat pumps of the SmartHeat product range distinguish themselves by an optimization according to ecological points of view. The increasing performance as well as the use of coolants which are very harmful to the environment are to important criteria which had been taken into consideration when designing the units.
  • Page 4: Table Of Contents

    V 1.0.5 Operating & installation instructions aero 042 / plus 044 Subject to technical changes. >> Table of contents General notes _________________________________________________________________________________________________ 4 Limitation of liability ________________________________________________________________________________________ 4 Duty of care of the operator __________________________________________________________________________________ 4 Basic instructions __________________________________________________________________________________________ 5...
  • Page 5: General Notes

    V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> General notes Limitation of liability All technical information data and notes for installation and operation included in these instructions are state-of-the-art at the time of printing and are performed considering our present experiences and knowledge in all conscience. It is not possible to derive any claims from the information, illustrations and descriptions of these instructions.
  • Page 6: Basic Instructions

    V 1.0.5 Operating & installation instructions aero 042 / plus 044 Subject to technical changes. >> Basic instructions The heat pump must only be operated with all connected media. A flow monitoring in the heating system must be guaranteed by the installation's operator.
  • Page 7: Purpose

    V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> Purpose Proper use The heat pumps is to be used in be used in existing or newly constructed heating systems. The heat pump is only de- signed to heat up heating water and service water in an environment that does not require the active defrost.
  • Page 8: Product Description

    Functional description The SmartHeat air/water-heat pump aero is using energy from ambient air for warming of water in heating circuit and for domestic hot water production. The ambient air will be took into the integrated air register by the fan, heat will be extracted and contucted to the refrigerant circuit.
  • Page 9: Electrical Connection

    V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> 3.2.3 Proper use The module active cooling is an optional module for the upgrading of your heat pump device during production at the factory. The indications for the following heat pumps are binding:...
  • Page 10 V 1.0.5 Operating & installation instructions aero 042 / plus 044 Subject to technical changes. >> During start-up with cold heating water this may be possible also at sufficient volume flow! The water of heating circuit should not be colder than 25°C at the first start-up! >>...
  • Page 11: Device View

    V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> Device view Fig.: Device view >> www.SmartHeat.de...
  • Page 12 V 1.0.5 Operating & installation instructions aero 042 / plus 044 Subject to technical changes. >> Senke Austritt Heat sink outlet Senke Eintriit Heat sink inlet Fig.: Back view >> www.SmartHeat.de...
  • Page 13: Transportation

    V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> Fig.: drawing Kabeldurchführungen Cable fairleads air inlet Kondensatablauf Condensate drain Fig.: View from below air outlet Transportation Before delivery our products are checked if they are without damages and functional and finally they are packed.
  • Page 14 V 1.0.5 Operating & installation instructions aero 042 / plus 044 Subject to technical changes. >> Lift by forklift When using a forklift, drive under the machine only from the front or rear. The mechine must be prevented from falling down.
  • Page 15: Installation

    V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> Installation General notes Install the heat pump in a way that the field service can easily perform commissioning and maintenance works and en- sure free working space on all sides. The installation place for the heat pump must be completely plain, sufficiently dry and dimensioned for the weight of the machine.
  • Page 16: Minimum Clearances For The Installation

    V 1.0.5 Operating & installation instructions aero 042 / plus 044 Subject to technical changes. >> Minimum clearances for the installation Fig.: Recommendation of minimum clearances for the installation >> www.SmartHeat.de...
  • Page 17: Foundation

    V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> Foundation General notes: Ground foundation frost-free Top smoothed evenly Top edge of foundation must at least be flush with the earth’s surface Stability of the concrete must be selected according to the local conditions as well as according to the maxi-...
  • Page 18: Assembly

    When connecting to the heat pump, it is necessary to counterhold with a wrench at the transitions. For the optimum connection comprehensive hydraulic accessories are available from the SmartHeat system, such as e. g. connection kits, switching units, etc.. If inappropriate connection material is used for the hydraulic...
  • Page 19: Condensate Drainage

    V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> Condensate drainage Depending on the weather conditions and the system power, considerable water quantities might accrue. In order to be able to drain the accrued condensate safely and evenly, the condensate outlet must be fed into the rain water drain- age.
  • Page 20: Responsibilities For The Electrical Cabling

     tion of the supply line between the electricity meter, fuses, main switch, motor protective switch and terminal box. Heating engineers authorizes by SmartHeat or correspondingly qualified electricians may perform the electri-  cal connection of the heat pump aero .
  • Page 21: Connecting The Connection Cable To The Controller

    V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> 7.5.4 Connecting the connection cable to the controller It is possible to install the control box at any position within the building. The connection cable between the control box and the terminal box are pre-assembled and are available in different lengths.
  • Page 22: Commissioning

    V 1.0.5 Operating & installation instructions aero 042 / plus 044 Subject to technical changes. >> Commissioning General notes In order to guarantee a proper commissioning, it should be performed by a service partner who is authorized by the manufacturer. Under certain conditions it is related to a prolongation of the guarantee (cf. guarantees).
  • Page 23: Water Analysis And Water Treatment

    V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> 8.3.2 Water analysis and water treatment Planners and installers must check on the system if the available feed water is appropriate to fill the heating system with regard to the total hardness according to VDI 2035 sheet 1.
  • Page 24: Control

    V 1.0.5 Operating & installation instructions aero 042 / plus 044 Subject to technical changes. >> Control The heat pump is mainly commissioned and operated by means of the heat pump controller; this controller should be located inside the building. The precondition for successful operation of the heat pump is that it is continuously switched on.
  • Page 25: Maintenance, Cleaning And Care Instructions

    V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> Maintenance, cleaning and care instructions Maintenance According to the EC-VO 842/2006 (F gas regulation) it is necessary to submit all coolant circuits of a coolant quantity >3kg (6 kg for hermetic systems) to a leak test every year.
  • Page 26: Cleaning Of The Air Side

    V 1.0.5 Operating & installation instructions aero 042 / plus 044 Subject to technical changes. >> Cleaning of the air side Fans, air register (evaporators) and condensate draining should be cleaned at the beginning of the heating period. Any works on the heat pump must only be performed by an approved installer or service technician.
  • Page 27: Cleaning Of The Heating System

    V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> Cleaning of the heating system Oxygen can form oxidation products (rust) in the heating water circuit in particular when using steel components. They attain the heating system via valves, re-circulation pumps or plastic tubes. Therefore, it is particularly necessary to make sure that the installation is diffusion tight in particular for tubes of the floor heating system.
  • Page 28: 10 Failure

    V 1.0.5 Operating & installation instructions aero 042 / plus 044 Subject to technical changes. >> 10 Failure The heat pump aero is a quality product and should work trouble-free. Before delivery our products are tested in or- der to make sure that they are delivered without damages and functional. However if a failure occurs it is displayed on the heat pump controller.
  • Page 29 V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> 11 Screed heating Heat pump heating systems partially have a basically other behaviour them conventional incinerators since they are pretty well designed for the nominal heat requirement and dispose of a minimum surplus power in order to help you save money.
  • Page 30: 12 Decommissioning

    V 1.0.5 Operating & installation instructions aero 042 / plus 044 Subject to technical changes. >> 12 Decommissioning Provisional decommissioning: By actuating the power switch and turning it to the position "OFF“ the system is decommissioned. Due to the risk of freezing it is only allowed to decommission the system without emptying the heating circuit at temperatures of more than 0°C.
  • Page 31: Hydraulic Systems (Examples)

    V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> 13 Hydraulic systems (Examples) 13.1 Basic notes To avoid the transmission of sound to the heating circuit, use flexible tubes for connection!  Freezing protection of the heat pump and the connection tubes should be ensured by the installer and user! ...
  • Page 32 V 1.0.5 Operating & installation instructions aero 042 / plus 044 Subject to technical changes. >> Hydraulic system example aero 050-080 bivalent with buffer tank >> www.SmartHeat.de...
  • Page 33: Key

    V 1.0.5 Subject to technical changes. Operating & installation instructions aero 042 / plus 044 >> 13.3 Bezeichnung Funktion Description Function Brine circuit manifold set Soleverteilerset Safety set heat source Sicherheitsset - Quelle Set passive cooling Set passiv Kühlung Safety assembly...
  • Page 34: 14 Appendix

    V 1.0.5 Operating & installation instructions aero 042 / plus 044 Subject to technical changes. >> 14 Appendix EU declaration of conformity Technical data Terminal assignment plan >> www.SmartHeat.de...

This manual is also suitable for:

Aero plus 044

Table of Contents