REMEHA Quinta Ace 115 Installation Manual
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REMEHA Quinta Ace 115 Installation Manual

Cascade system
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United Kingdom
en
Installation manual
Cascade system
Quinta Ace ≤115
Quinta Ace 160

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Summary of Contents for REMEHA Quinta Ace 115

  • Page 1 United Kingdom Installation manual Cascade system Quinta Ace ≤115 Quinta Ace 160...

  • Page 2: Dear Customer

    Dear Customer, Thank you very much for buying this appliance. Please read through the manual carefully before using the product, and keep it in a safe place for later reference. We hope you enjoy years of problem-free operation with the product.

  • Page 3: Table Of Contents

    Contents Contents Safety ................... . 4 Liabilities .

  • Page 4: Safety

    1 Safety Safety Liabilities 1.1.1 Manufacturer's liability Our products are manufactured in compliance with the requirements of the various directives applicable. They are therefore delivered with the marking and any documents necessary. In the interests of the quality of our products, we strive constantly to improve them.

  • Page 5: Description Of The Product

    3 Description of the product Danger Risk of dangerous situations that may result in serious personal injury. Warning Risk of dangerous situations that may result in minor personal injury. Caution Risk of material damage. Important Please note: important information. The symbols mentioned below are of lower importance, but they can help you navigate or give useful information.

  • Page 6: Cascade Types

    4 Before installation Cascade types Tab.1 Cascade types Cascade In-line wall mounted configuration In-line standing configuration Back-to-back configuration type Descrip­ Boilers in line, mounted to the wall. Boilers in line, mounted to the frame. Boilers back to back, mounted to the tion The collector pipe assembly is The collector pipe assembly is...

  • Page 7: Requirements For The Condensate Drain

    4 Before installation 4.2.2 Requirements for the condensate drain The drain pipe must be Ø 32 mm or larger, terminating in the drain. Use only plastic material for the discharge pipe due to the acidity (pH 2 to 5) of the condensate. Fit a trap in the drain pipe.

  • Page 8: Additional Guidelines

    4 Before installation Fig.2 Sample string 1 EN 14471 or EN 1856–1: The material is UKCA and CE approved according to this standard. For plastic this is EN 14471, For aluminium and stainless steel this is EN 1856-1. 2 T120: The material has temperature class T120. A higher number EN 14471 - T120 P1 W 1 O50 LI E U0 is also allowed, but not lower.

  • Page 9: Water Quality And Water Treatment

    4 Before installation Newly installed aluminium flue gas pipes with longer lengths can produce relatively larger quantities of corrosion products. Also casting sand and processing metal chips from new boilers can fill the boiler trap on short term after installation. Check and clean the trap more often for these reasons.

  • Page 10: Installation

    5 Installation Installation General Warning The cascade system and the appliances must be installed by a qualified installer in accordance with local and national regulations. Fig.3 Flange bolt tightening sequence Warning When tightening flange bolts: Make sure that the given tightening torque is applied. Apply two tightening stages.

  • Page 11: Assembling The Frames

    5 Installation 5.2.2 Assembling the frames Proceed as follows to assemble the cascade frames: Fig.5 Assemble the frames 1. Put all the frame parts on the floor in the correct order. 2. Assemble the frame parts with the supplied bolts. AD-3002514-01 Fig.6 Preparation for boiler connection...

  • Page 12: Installing And Connecting The Boilers - Wall Hung Type

    5 Installation Fig.8 Connect the segments 1. Connect the collector pipe segments. Tightening torque: Flow and return pipe: 35 N⋅m Gas pipe: 35 N⋅m Warning Make sure to put gaskets in between the segments, for both the gas and hydraulic connections. AD-3002576-01 Fig.9 Install the connection set tubing...

  • Page 13: Installing And Connecting The Boilers - Standing Type

    5 Installation Fig.13 Fasten the collector tubes 3. Fasten the collector tubes to the wall. AD-3002585-01 Fig.14 Install the boiler connection sets 4. Install the boiler connection sets. Depending on the configuration, the bottom connector pipes need to be shortened. Tightening torque: Tighten by hand AD-3002583-01 Fig.15...
  • Page 14 5 Installation Fig.17 Mount the collector pipes 2. Mount the collector pipes to the frames. AD-3002587-01 Fig.18 Place the boilers on the frames 3. Place the boilers on the frames. AD-3002588-01 Fig.19 Install the connection sets 4. Install the connection sets. Depending on the configuration, the bottom connector pipes need to be shortened.

  • Page 15: Hydraulic Connections

    5 Installation Hydraulic connections 5.3.1 Installing a bend set A bend set can be installed to allow a different routing of the flow and return pipes. Proceed as follows to install the bend set: Fig.21 Install the extension tube 1. Install the extension tube for the gas filter. Tightening torque: 35 N⋅m AD-3002589-01 Fig.22...

  • Page 16: Installing A Plate Heat Exchanger

    5 Installation Fig.24 Install the low loss header 1. Install the low loss header. Tightening torque: 35 N⋅m AD-3002637-01 5.3.4 Installing a plate heat exchanger The installation procedure differs per plate heat exchanger type: Tab.8 Heat exchanger mounting Type Floor mounting base Connection type RHB-60 Outer thread 1 1/4"...
  • Page 17 5 Installation 3. Mount the connection set pipes: Fig.28 Mount the connection set 3.1. Mount the bottom part to the collector tubes. 3.2. Mount the rubber gasket. AD-3002856-01 Fig.29 Mount the connection set 3.3. Insert the top part into the rubber gasket and hold it in place. 3.4.
  • Page 18 5 Installation Fig.31 Place the heat exchanger 4.5. Put the heat exchanger in place. 4.6. Mount the base to the ground using suitable fasteners. AD-3002918-02 Fig.32 Tighten all connections 5. Tighten all connections: Work from the collector tubes towards the heat exchanger. 5.1.

  • Page 19: Air Inlet/Flue Gas Outlet Connections

    5 Installation Fig.34 Place the insulation 7. Place the insulation. 8. Insulate the connection set. AD-3003026-02 Air inlet/flue gas outlet connections Refer to the data plate and the boiler documentation for the available flue configurations. Fitting insulation modules If no bend set is installed, fit the insulation for the low loss header before installing the gas connection.
  • Page 20 5 Installation Fig.36 Fit the connection set insulation 2. Fit the insulation on each of the connection sets: 2.1. Make sure the valves are opened. 2.2. Fit the rear panel with the strips as shown in the image. 2.3. Fit the front module. 2.4.

  • Page 21: Gas Connection

    6 Commissioning Fig.39 Fit the low loss header insulation 4. Fit the insulation for the low loss header: (DN100) 4.1. Make the cutouts as shown in the image. 4.2. Fit the insulation modules on the low loss header. 4.3. Fit the extra insulation piece on the adapter (if applicable). AD-3002654-01 Fig.40 Fit the low loss header insulation...

  • Page 22: Technical Specifications

    7 Technical specifications 2. Perform a pressurised leak detection test on the water connections. Use cold water at a pressure that is 1.3 times the intended working pressure of the system. 3. If a plate heat exchanger is installed, deaerate the primary side using the valve on the heat exchanger connection set.
  • Page 23 7 Technical specifications Fig.42 In-line wall mounted configuration AD-3003035-01 Tab.10 Dimensions in mm with DN65 collector pipes Description 2 boilers 3 boilers 4 boilers 5 boilers 6 boilers 7 boilers 8 boilers Total width 1060 1590 2120 2650 3180 3710 4240 Free space required for mounting the blanking flang­...
  • Page 24 7 Technical specifications Fig.43 In-line frame mounted configuration AD-30035036-01 Tab.12 Dimensions in mm with DN65 collector pipes Description 2 boilers 3 boilers 4 boilers 5 boilers 6 boilers 7 boilers 8 boilers Total width 1110 1640 2170 2700 3230 3760 4290 Free space required for mounting the blanking flang­...

  • Page 25: Dimensions And Connections - Low Loss Headers

    7 Technical specifications Fig.44 Back-to-back configuration AD-3003037-01 Tab.14 Dimensions in mm with DN65 collector pipes Description 3-4 boilers 5-6 boilers 7-8 boilers Total width 1110 1640 2170 Free space required for mounting the blanking flanges Total height 1576 1576 1576 Free space above the boilers (recom­...
  • Page 26 7 Technical specifications Fig.45 Low loss header dimensions - Tab.16 Low loss header dimensions - DN65 <350 kW DN65 <350 kW Description DN65 DN65 - <350 kW DN100 flange size flow, system side DN65 PN6 DN65 PN6 flange size return, system side DN65 PN6 DN65 PN6 body depth...

  • Page 27: Dimensions And Connections - Plate Heat Exchangers

    7 Technical specifications 7.2.3 Dimensions and connections - Plate heat exchangers Fig.49 Plate heat exchanger dimensions AD-3003073-02 AD-3003074-02 Tab.19 Plate heat exchanger dimensions in mm Dimension Description total height flange dis­ total depth depth flange dis­ connection total width connection size tance tance depth...
  • Page 28 7 Technical specifications Dimension Description total height flange dis­ total depth depth flange dis­ connection total width connection size tance tance depth RHB-110-160 2" outer thread RHB-110-180 2" outer thread RMB-235-80 1140 1016 DN80 RMB-235-100 1140 1016 DN80 RMB-235-120 1140 1016 DN80 RMB-235-140...
  • Page 29 7 Technical specifications 7857815 - v.01 - 21112023...
  • Page 30 7 Technical specifications 7857815 - v.01 - 21112023...
  • Page 31 Original instructions - © Copyright All technical and technological information contained in these technical instructions, as well as any drawings and technical descriptions supplied, remain our property and shall not be multiplied without our prior consent in writing. Subject to alterations.
  • Page 32 T +44 (0)330 678 0140 E technical@remeha.co.uk W www.remeha.co.uk Remeha Commercial UK Brooks House Coventry Road Warwick CV34 4LL 7857815 - v.01 - 21112023 7857815...

This manual is also suitable for:

Quinta ace 160Quinta ace 115-45Quinta ace 115-65Quinta ace 115-90Quinta ace 115-115Quinta ace 160-160 ... Show all

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