Mindman MAER200 Series Service Manual

Electro-pneumatic regulator
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2024/01
Order example
MAER200 – 8A – 9K – 111 – B1 – S1 – G
1
Model
1
3
200, 300
Port size
2
8A: 1/4
10A: 3/8
15A: 1/2 (Only for 300)
4
Signal input
1: Current DC4~20mA
2: Voltage DC0~10V
3: Voltage DC0~5V
40: Preset input
SERVICE MANUAL
Electro-Pneumatic Regulater
MAER200 / 300 series
2
3
4
Pressure
5
range
1K: 0.1 MPa
5K: 0.5 MPa
9K: 0.9 MPa
1: Analog output DC1~5V
2: Switch output NPN
3: Switch output PNP
4: Analog output DC4~20mA ( Source type )
5
6
7
Cable connector
Bracket
6
Blank: Without
Blank: Without
B1: L type
S1: Straight 1m
B2: Flat type
S3: Straight 3m
L1: Right angle 1m
L3: Right angle 3m
Signal output
1
Port thread
7
Blank: Rc thread
G: G thread
NPT: NPT thread
Pressure
display unit
1: MPa
2
2: kgf/cm
3: bar
4: psi
5: kPa

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Summary of Contents for Mindman MAER200 Series

  • Page 1 2024/01 SERVICE MANUAL Electro-Pneumatic Regulater MAER200 / 300 series Order example MAER200 – 8A – 9K – 111 – B1 – S1 – G Cable connector Port thread Model Pressure Bracket range Blank: Without Blank: Without Blank: Rc thread 200, 300 1K: 0.1 MPa B1: L type S1: Straight 1m...
  • Page 2 To ensure safe operation, please read this service manual carefully before use. When desingning and manufacturing equipment using Mindman products, the manufacturer isobligated to ensure that the safety of the mechanism, pneumatic conrtol circuit and/or air control circuit and the system that runs the electrical controls are secured.
  • Page 3 Precaution The product characteristics are confined to no flow in the pipeline. When air is consumed on the output side, pressure may become unstable. In order to avoid the error caused by noise, please take the following measures: Set the line filter on AC power line to remove the power noise. Keep the product away from the engine and power line to avoid noise affects.
  • Page 4: Wiring Method

    Application of proportional pressure controls Controlling pressure for painting Controlling pressure for grinding force MAER200 MAER200 SUP . SUP . MAF302 Solenoid MAF302 valve Air cylinder Workpiece Robot arm Coarse grinding wheel Fine grinding wheel Wiring method WARNING Please confirm the product specification and read wiring method carefully before wiring. The color of connector pins and cable conductors must be checked when wiring.
  • Page 5 Wiring method Brown 3: Blue  1: Brown  White 4: Black 2: White Blue  Black Input signal — Current / Voltage type Input signal — Preset input type Brown Power supply Brown Power supply White Input signal White Input signal 1 Blue...
  • Page 6 Wiring method Wiring diagram (Monitor output) WARNING When the monitor output is not being used, prevent it from touching the other wires as this can cause a malfunction. Analog output . Voltage type Analog output . Current type (source type) (MAER200-*-*-*1) (MAER200-*-*-*4) Please select a device with a load...
  • Page 7: Setting Method

    Setting method CAUTION It is recommended that the settings are changed without supply pressure. Please refer to each content about operation method. The professional setting mode must be operated by people with professional knowledge and practical experience. Improper operation of the setting mode may cause malfunction or performance loss. Display Symbols description of professional setting Basic energizing time of increase / decrease pressure valve.
  • Page 8: Error Indicating Function

    (The function is off by you still cannot improve the situation. Contact your default at the factory) nearest Mindman sales office or distributor. Error occurred setting the range of the min. Wait three seconds or press any key to return setting.
  • Page 9: Key Locking Function

    Key locking function Function introduce This product has key locking function. Please operate unlocking the keys before adjusting the setting data. Please operate locking the keys to return RUN mode after finish setting. Key-lock release Key-lock In RUN mode, press for more than 2 In RUN mode and unlocking, press seconds.
  • Page 10 Setting linearity of output pressure to input signal Function introduce Set the minimum and maximum value of output pressure corresponding to the input signal. Note: This function is current input and voltage input type only. The adjustment like making the relation of F_1 > F_2 is not available. If you try doing, an error ER4 will be indicated.
  • Page 11: Mode Of Switch Output

    Mode of switch output Function introduce Switching the Window comparator mode or the Hysteresis mode according to the needs of the users. Note: Only NPN/PNP switch output type has this function. (MAER200-*-*-*2, MAER200-*-*-*3) The adjustment like making the relation of P_1 > P_2 is not available. If you try doing, an error Er4 will be indicated.
  • Page 12: Setting Of Preset Pressure

    Setting of preset pressure Function introduce Four preset operating pressures (P_1~P_4) can be set according to customer requirements. Note: P_1 to P_4 are adjustable within the setting pressure range. One of the preset pressures P_1 through P_4 is selected by the ON/OFF combination of S1 and S2. Preset pressure and switch Preset pressure Operation flow...
  • Page 13: Detail Setting Mode

    Detail setting mode Function introduce After Unlocking, enter the Detail setting mode to adjust the parameters. Detail setting mode: Gain, Sensitivity, Reset, Zero clear and Unit setting. Please refer to the following instructions to operate. Function introduce Unlocking key Press key for 2 seconds or more Gain, please refer to page 14.
  • Page 14: Gain Setting

    Gain setting Sensitivity setting Function introduce Function introduce Changing the response of the inner solenoid Change the sensitivity (Sb) of the MAER for valve by changing the gain, and then pressure fluctuation. reaching to control regulated pressure speed Caution: of the MAER. Normal operation does not require the Caution: When the gain is changed to more adjustment of sensitivity.
  • Page 15: Reset Function

    Zero clear function Reset function Function introduce Function introduce Operating the Zero clear function can set Operate the Reset function can reset the pressure displayed pressure to zero again. Pressure linearity and switch output. varies in different areas due to altitude Note: Gain (Gn), Sensitivity(Sb), and Unit(Unt) differences, so pressure zeroing must be set.
  • Page 16 Unit setting function Function introduce Select pressure unit according to customer requirements. Note: Limited to the minimum display unit, there may be numerical deviations in unit exchange. Please use linearity pressure setting to modify. Linearity pressure setting refer to page 10. Caution: The pressure unit is set according to the order specification before leaving the factory.
  • Page 17 Actual situation and parameter application According to different use conditions and occasions, the parameters of the air supply and exhaust valves can be adjusted to ensure that the product meets the needs of use. Pressure-raising application Description: Actual curve The secondary pressure still fluctuates Pressure violently after a period of time and cannot Ideal curve...
  • Page 18 Actual situation and parameter application According to different use conditions and occasions, the parameters of the air supply and exhaust valves can be adjusted to ensure that the product meets the needs of use. Pressure-raising application Description: Pressure Ideal curve The secondary pressure still fluctuates violently after a period of time and cannot Actual curve...

This manual is also suitable for:

Maer300 series

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