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MERITECH CleanTech 2000S Installation And Operation Manual

Automated hand & glove cleansing system
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CleanTech
2000S
INSTALLATION AND OPERATION MANUAL
March 31, 2020

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Summary of Contents for MERITECH CleanTech 2000S

  • Page 1 ® CleanTech 2000S INSTALLATION AND OPERATION MANUAL March 31, 2020...
  • Page 2 WARNING: The performance and effectiveness of CleanTech® systems have been extensively tested when using solutions provided by Meritech Systems, LLC. Satisfactory performance or effectiveness cannot be guaranteed when other solutions are used. FAILURE TO USE MERITECH SYSTEMS LLC, SUPPLIED CHEMICALS WILL VOID ANY AND ALL WARRANTIES.

  • Page 3: Table Of Contents

    MERITECH SYSTEMS, LLC CleanTech® Installation and Operation Manual Table of Contents Introduction Achieving the Optimum Wash Who to Call if You Need Help 2000S Detail The Hand Cleansing Cycle 9-10 Helpful Pointers For Trouble Free Operation Front Panel Indicators 12-14...

  • Page 4: Introduction

    Introduction Thank you for selecting the CleanTech® 2000S Automated Handwashing Station as a component in your hand washing regimen. We designed the Series 2000S to provide your facility with an automated, turnkey systems, that meets or exceeds your hand cleansing requirements for compliance, standardization and effectiveness.

  • Page 5: Achieving The Optimum Wash

    Achieving the Optimum Wash The CleanTech® 2000S Station provides a no-touch, completely automatic hand wash by sequentially delivering handwashing solution and water in a stimulating spray to the hands or gloves from finger tips to wrist. The system can wash up to 5 people per minute. The system uses the Ultrapure hygiene solution and water to remove 99.9% and greater pathogens from the hands or gloves.

  • Page 6: Who To Call If You Need Help

    If these hook-ups are not readily available, you will need to consult with your commercial plumber or electrician. Because of the different building codes and licensing regulations, Meritech cannot accept responsibility for providing plumbing and electrical modifications to your facility. However, a Meritech representative will be happy to provide the necessary guidance to ensure a correct installation.

  • Page 7: 2000S Detail

    2000S Detail Layout, Front View CleanTech® 2000S HANDWASHING STATON Station Display and Compliance Monitor Hand Cleansing Cylinders System Access Cover System Access Cover Retaining Nuts Solutions Housing Adjustable Leg (4) Solutions Door...
  • Page 8 Layout – Back View CleanTech® 2000S HANDWASHING STATION (back view of system) Cold Water Inlet (3/4” male garden hose fitting) B. System Drain (1.5” pipe stub, pipe stub sticks out of system 3”) C. Hot Water Inlet (3/4” male garden hose fitting) D.

  • Page 9: The Hand Cleansing Cycle

    The Hand Cleansing Cycle Check all water hook-ups to ensure they are open and not leaking. Plug the power cord into an electrical outlet and verify power on (the display panel, master count, & resettable counter will be illuminated). The system will start a Selfclean cycle that will take approximately 20 seconds cleaning the systems. Do not put your hands in the cylinders during the Selfclean cycle as the system will stop and not restart till the photo electric eye is unblocked.
  • Page 10 The Hand Cleansing Cycle - Continued NOTE: The infrared photo optical sensor will not reset until the hands are removed.

  • Page 11: Helpful Pointers For Trouble Free Operation

    Helpful Pointers for Trouble Free Operation Avoid touching or resting your hands and forearms on the cylinders themselves. If you apply pressure to the cylinder walls, the cylinders have been designed to stop spinning and will restart once you have stopped impeding their rotation.

  • Page 12: Front Panel Indicators

    Front Panel Indicators The CleanTech 2000S station is equipped with a solutions indicator light bar, a Selfclean solutions indicator light bar to indicate the level of the solutions in each container. The station has a display that will indicate when solutions are empty and needs to be replaced, Master & Resettable Compliance Monitor, when washing and when rinsing.
  • Page 13 Front Panel Indicators - Continued Ultrapure Light Bar Indicating Empty Ultrapure Empty Selfclean Light Bar Indicating Empty Selfclean Empty...
  • Page 14 Front Panel Indicators - Continued Station Washing Station Rinsing...

  • Page 15: Detailed System Reference

    Leaks may occur at tubing connections or at pipe and hose fittings. You can save the expense of a costly repair call by tightening the connection yourself, if the leak persists contact either Meritech or your plumber.

  • Page 16: Solution Delivery

    The self- clean cycle is preset to activate once per day and takes approximately 20 seconds. The Meritech CleanTech 2000S system with optional Boot Sanitizing Pan provides a means of washing hands and sanitizing footwear at the same time of your employees. At the completion of every handwash cycle, the system replenishes the boot sanitizing pan with additional Selfclean solution and water mixed at the correct ratio to keep the PPM at a high consistent level.

  • Page 17: Changing Solution Containers

    Changing Solution Container Removing an Empty Container To remove an empty container, simply loosen the cap on the 2 ½ gallon container and remove the tube assembly from the empty container. DISPOSE OF CONTAINER ACCORDING TO LOCAL, STATE, AND FEDERAL REGULATIONS AND DO NOT REFILL USED CONTAINERS.

  • Page 18: Installing A New Container - Selfclean

    Changing Selfclean Container Installing a New Selfclean Container – 1 Gallon The Selfclean solution container can be installed quickly and easily. Each case of solutions contains two solution tube assemblies (each assembly consists of a cap, red tube barb and tube). Follow these steps for all installations (including first time): 1.

  • Page 19: Solutions Replacement Diagram

    Solutions Replacement Diagram – 2 ½ Gallon Container...
  • Page 20 Solutions Replacement Diagram – 1 Gallon Container...

  • Page 21: Maintenance / Adjustments

    Turn facility water shut off valves on, plug system in and check for leaks. ➢ The system should be serviced by a Meritech technician to perform biannual maintenance. Taring System: ➢ On occasion it may be necessary to re-tare the solutions scale in the system.
  • Page 22 Maintenance - Continued Taring: Tare Optional Boot Button Dip Prime Button...

  • Page 23: Unpacking Instructions

    Unpacking Instruction Preparing system for Unpacking/Installation Carefully Remove Tape Carefully Remove Tape Carefully Carefully Remove Remove Tape Tape...

  • Page 24: Installation Guide

    1.5” diameter drain connection (see system specification of this manual for further assistance). Both the hot and cold facility water lines must be a minimum of ½” ID and must use the Meritech supplied water lines or female x female garden hoses that have a 3/8” minimum ID.

  • Page 25: Facility Utility Locations

    Facility Utility Locations...

  • Page 26: Cut Sheet

    Sheet Dimensions and Locations for installation (Vertical dimensions are with the leveling feet in the full up position & can increase by 2” by adjusting feet)
  • Page 27 Cut Sheet - Continued A. Cold Water Inlet (3/4” male garden hose fitting) B. System Drain (1.5” pipe stub, pipe stub sticks out of system 3”) C. Hot Water Inlet (3/4” male garden hose fitting) D. System Power Cord E. Adjustable Leveling Foot (6 places, all vertical dimension can increase by 2”) F.

  • Page 28: Optional Boot Sanitizing Pan

    Optional Boot Sanitizing Pan Please refer to separate 2000S / 2000S Boot Sanitizing Pan Installation and Operation Manual. (See photo below for reference)

  • Page 29: Optional Air Curtain

    Optional Air Curtain The optional air curtain on the CleanTech 2000S system incorporates an air dryer into the fully automated CleanTech handwashing station. At the end of every wash cycle, the integrated air dryer can completely or partially dry the hands, reducing or eliminating paper towel waste. Ideal for companies seeking a “Greener”...

  • Page 30: System Specifications

    40 - 100 PSI (2.8 - 6.9 Bar), 50 PSI (3.6 Bar) optimum water pressure ▪ Note: Consult Meritech if connecting more than 2 system on the same water lines • Drain Standard 1 1/2” (40 mm) drain stub, P-Trap to be supplied by facility Ideal wall drain height from floor is 18”...
  • Page 31 System Specifications – Continued • Maintenance Daily, Weekly, & Quarterly (see maintenance section of this manual) As needed (see maintenance section of this manual or contact Meritech for assistance) • Protective Modes Solutions level indication Solutions empty notification Current limited motor •...

  • Page 32: If External Backflow Prevention Is Needed

    For ANSI/ASSE Standard 1012 applications: Zurn/Wilkens Model 760-1/2” Part Number: 760-1/2” For ANSI/ASSE Standard 1056 applications: Watt® Series 008PCQT-1/2” For details or further assistance on these components, please contact Meritech Customer Service 800.932.7707...

  • Page 33: Contacting Meritech

    E-mail: service@meritech.com THE CLEANTECH 2000S HAS BEEN DESIGNED TO OPERATE SPECIFICALLY WITH THE HANDWASH SOLUTIONS PROVIDED OR APPROVED BY MERITECH. THEY ARE OF A SPECIFIC CONCENTRATION AND VISCOSITY. WE CANNOT GUARANTEE SATISFACTORY PERFORMANCE NOR WARRANTY THE SYSTEM IF THE CONTAINERS ARE FILLED WITH A DIFFERENT SOLUTION. IN ADDITION, THERE IS ALSO...

  • Page 34: Meritech Systems, Llc Warranty

    (e) any Product for which Meritech has not received payment from the Original Purchaser. If a defect exists to the Product, the Original Purchaser’s sole remedy is to make a warranty claim within the Warranty Period, and Meritech’s sole liability shall be to, at Meritech’s election: (a) repair the Component Parts at no charge, using new and refurbished parts;...

  • Page 35: Terms & Conditions Of Sale

    Buyer, Buyer’s representative, or common carrier. The cost of any special packing or special handling caused by Buyer’s requirements or requests shall be added to the amount of the order. If Buyer causes or requests a shipment delay, or if Meritech ships or delivers the products erroneously as a result of inaccurate, incomplete or misleading information supplied by Buyer or its agents or employees, storage and all other additional costs and risks shall be borne solely by Buyer.

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