Related Manuals for ZOE Z BOX-I 156-1H
Summary of Contents for ZOE Z BOX-I 156-1H
- Page 1 User Manual Z BOX-I I 156-1H 150kW / 156kWh | 1C Air-cooling energy storage system ENERGY FOR LIFE...
- Page 2 All other trademarks or registered trademarks mentioned in this document are the property of their respective owners. Without prior written consent from ZOE or the trademark or trade name owner, this manual does not grant readers permission or rights to use any marks appearing in this manual in any way.
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Page 3: Table Of Contents
Catalog PREFACE ........................5 OVERVIEW ..........................5 ATTENTION ..........................5 AUDIENCE ..........................5 MANUAL USAGE ........................5 SYMBOL USAGE ........................5 1 SAFETY PRECAUTIONS ....................6 1.1 PERSONNEL REQUIREMENTS .................... 6 1.2 ELECTRICAL SAFETY ......................6 1.3 BATTERY SAFETY ........................ 7 1.4 LIFTING AND TRANSPORTATION .............. - Page 4 2.10 PRODUCT APPLICATION ....................23 2.11 SYSTEM COMMUNICATION ..................23 2.12 TRANSPORTATION AND STORAGE ................23 3 INSTALLATION ......................24 3.1 INSTALLATION PRINCIPLES ....................24 3.2 INSTALLATION PREPARATION ..................24 3.3 FOUNDATION REQUIREMENTS ..................25 3.4 INSTALLATION PREPARATION ..................25 4 POWER ON AND OFF ....................
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Page 5: Preface
Preface Overview This document mainly introduces the methods of installation, electrical connection, commissioning, and troubleshooting of the Z BOX-I01 energy storage system (referred to as the BESS hereafter). Please read this manual carefully before installing and using the energy storage system, understand the safety information, and familiarize yourself with the functions and characteristics of the energy storage system. -
Page 6: Safety Precautions
1 Safety Precautions 1.1 Personnel Requirements The lifting, transportation, installation, wiring, operation, and maintenance of the BESS must be carried out by professional electrical technicians who comply with local regulations. Operators must meet the following requirements: •Should possess certain knowledge of electronics, electrical wiring, and mechanics, and be familiar with electrical and mechanical schematics. -
Page 7: Battery Safety
Warning •All lifting and transportation, installation and wiring, operation and maintenance must comply with the relevant regulations and ordinances in the project area. •It is essential to use the BESS as required by this manual. Otherwise, equipment damage may occur. Caution To prevent unauthorized personnel from approaching the energy storage container and causing accidents or mishandling, please adhere to the following precautions:... -
Page 8: Lifting And Transportation
Throughout the entire process of mechanical installation, strict compliance with the relevant standards and requirements of the project location is required. Warning Only equipment designated by ZOE should be used. Failure to use designated ZOE equipment may result in compromised protection functions and personal injury. 1.6 Operation and Maintenance Warning •Personal protective equipment must be worn when performing maintenance, inspections,... -
Page 9: Product Disposal
•To reduce the risk of electric shock, do not perform any maintenance operations beyond those specified in this manual. •If necessary, contact ZOE customer service personnel for repairs. Warning •To ensure continuous fire protection, internal components should only be replaced by professional personnel. -
Page 10: Product Description
2 Product Description 2.1 Product Model Description This document primarily concerns the following product models: I01-90KN-94 I01-100KN-104 I01-110KN-114 I01-120KN-125 I01-120KN-135 I01-150KN-156 For example, the I01-150KN-156 is as follows: 2.2 Product Overview The I01-150KN-156 series energy storage outdoor cabinet is an all-in-one BESS. Built around a power platform ranging from 90kW to 150kW, it is configured with a battery capacity of 94kWh to 156kWh. - Page 11 2.2.1 Technical Parameters Product Model I01-90KN-94 I01-100KN-104 I01-110KN-114 I01-120KN-125 I01-120KN-135 I01-150KN-156 AC SIDE Rated Output Power (kW) 2*60kW 2*60kW 2*60kW 2*60kW 2*60kW 3*50kW PCS config (PCS+DC/DC) (PCS+DC/DC) (PCS+DC/DC) (PCS+DC/DC) (PCS+DC/DC) (PCS) Rated Grid Voltage (V) Voltage range -20% ~ +15% Grid Frequency (HZ) 50/60 AC Wiring Type...
- Page 12 2.2.2 Product Advantages (1) Intelligent and Efficient • Intelligent temperature control system, efficient heat management, extending battery life • 1C rapid response, supporting various modes such as virtual power plants, grid connection, off-grid, etc. • Cloud collaboration, remote intelligent monitoring, online upgrades, full lifecycle management (2) Safe and Reliable •...
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Page 13: Appearance Design
2.3 Appearance Design 2.3.1 Cabinet Appearance The appearance structure of the BESS is as shown in the figures below. *The figures are for reference, please refer to actual product. Number Item LED Indicating Light Emergency Stop Door Lock Grounding Point Air Conditioning Nameplate... - Page 14 Caution •The nameplate contains important parameter information related to the ESS, which should be protected during transportation, installation, maintenance, inspections, and other operations. Destruction or removal is strictly prohibited! LED indicators are located directly on the BESS cabinet, displaying color status as follows: Status Description System is operating normally (charging/discharging) System is in normal standby mode, not charging or discharging...
- Page 15 Fig 2.2-2 Max door opening dimensions 2.3.3 Ventilation Design The BESS cabinet employs internal and external circulation ventilation design. Cold air is emitted from the top air outlet of the air conditioner inside the cabinet and warm air is recirculated from the bottom air inlet. Externally, cold air is absorbed from the bottom and hot air is emitted from the top for heat dissipation, as depicted in the figure below.
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Page 16: Internal Design
2.4 Internal Design 2.4.1 Internal Equipment Layout The main electrical equipment inside the BESS cabinet is illustrated in the diagram below: Number Item Light High Voltage Box Battery Cluster Fire Suppression System PCS/DCDC Electric Meter Distribution Switch Current Transformer AC Molded Case Circuit Breaker *The above illustration is for reference only. - Page 17 Front Panel Rear Panel Number Item LED Indicating Light Communication matching resistor DIP switch (master DIP switch is set to 1, slave is set to 0) RJ45 Interface BMS & other Communication Interfaces Dust Cover Communication Interface for parallel operation Module Communication &...
- Page 18 2.4.3 DC/DC Front Panel (Dust Cover removed) Front Panel Rear Panel Number Item LED Indicating Light Communication matching resistor DIP switch Module Communication & DI/DO Interface Communication Interface for parallel operation Dust Cover Input & Output Terminal LED Indicator Panel: The LED indicator panel serves as a human-machine interface, indicating the current operating status of the DC/DC.
- Page 19 2.4.4 High Voltage Box (HVB) High Voltage Box: Distribution box Appearance of operation panel of distribution box is as shown in the figure below.
- Page 20 Number Port Identification Port Definition Description ON/OFF HVB Power Button HVB Power System Running Status Indication Light Constant Green: System Normal Operation FAULT System Fault Indication Light Constant Red: System fault Battery Positive Battery Positive Input Battery Negative Battery Negative Input COM1 COM1 Port Debugging, Loopback, 12V input...
- Page 21 2.4.5 Battery Battery Cell Table 2.4-1 Battery cell parameter Battery Cell Parameter Value Dimension (D*H*W) (50.1±0.5)mm* (118.5±0.5)mm*(160.0±0.8)mm Weight 1985±100g Rated Capacity (Ah) 102Ah Rated Capacity (Wh) 320Wh Rated Voltage 3.2V 2.5 V~ 3.65 V (Battery Cell T>0°C) Voltage Range 2.0 V~ 3.65 V (Battery Cell T≤0°C) Battery Pack The battery pack (PACK) is mainly composed of battery cells in series, and has functions such as battery voltage and temperature collection and balance control.
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Page 22: Electrical Principles
2.5 Electrical Principles Model I01-150 Model I01-90 ~ 120 2.6 Temperature Characteristics Operating environment temperature: -30°C ~ 55°C Safety storage environment temperature: -20°C ~ 60°C Recommended storage environment temperature: 25±5°C Recommended operating environment temperature: 0°C ~ 40°C 2.7 Data Detection The battery system can detect the battery operating status (voltage, current, temperature, SOC/SOH/SOP estimation, etc.) and adjust the battery charging and discharging and energy storage according to the current status of the battery and the actual performance of the... -
Page 23: Circuit Protection
electrical components. 2.8 Circuit Protection The battery system is equipped with high-voltage sampling and circuit breakers, fuses, and other safety devices that provide status feedback functions. When a fault occurs in the battery, the system will report and limit the charging and discharging current or power, delay the disconnection of the contactor, and protect the safety of the power system. -
Page 24: Installation
and heavy pressure, and horizontal placement is prohibited. During transportation, direct exposure to rain, snow, and mechanical impact should be avoided. (2) Storage When storing the BESS, it should be placed in a dry warehouse and not exposed to sunlight or rain. -
Page 25: Foundation Requirements
• When installing the energy storage cabinet, do not attempt to open, dismantle, repair, tamper with, or modify the energy storage cabinet. • Do not use parts or accessories not authorized by ZOE. • Specific tools and equipment used in actual operations shall prevail. - Page 26 (3) Inspection and Verification • Appearance: uniform colour, clear markings, complete and correct printing. • BESS cabinet: includes batteries, high-voltage boxes, AC distribution components. • All power cables and communication cables inside the cabinet. • One user manual. (4) Installation Steps Lifting Illustration Forklift Illustration...
- Page 27 Bottom Fixing Illustration The four fixing holes of the cabinet base adopt M12 bolts/nuts for fixing, with a ① tightening torque of 75~100N·m; After fixing the base, use six M6 bolts to fix the base baffle, with a tightening torque of ②...
- Page 28 1. Installation Tool Preparation 2. Open the Cabinet Door Open the door before cable connection. Steps Description Locked Lift the cover upwards to above the locking hole Insert the door key and rotate clockwise Rotate the handle counterclockwise to the position shown in the figure to open the left door. 3.Cable Preparation The selected cables must meet the following conditions: •...
- Page 29 • Be sure to choose flame-retardant cables. Crimp OT/DT Terminals 1. Heat Shrink Tubing 2. OT/DT Terminal 3. Hydraulic Piler 4. Heat Gun 4. Copper Wire Connection If copper cables are selected, the connection sequence of wiring components is as shown in the diagram below.
- Page 30 5.Ground Connection Caution • Grounding methods must comply with the standards and regulations of the installation location. Grounding methods are divided into two types: using welded fixed grounding flat steel or using grounding cables. Refer to the "2.3.1 Cabinet Appearance" for the grounding point location. Grounding Flat Steel (recommended): Remove the protective tape from the grounding point (if any) and weld the hot-dip galvanized flat steel to the grounding point (the overlap area between the flat steel and the...
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Page 31: Power On And Off
• To ensure the long-term safe and reliable operation of your energy storage system, please carefully read and comply with the following instructions. • ZOE will not be responsible for battery damage and other losses caused by failure to comply with the prescribed requirements or excessive use beyond the specified range. -
Page 32: Power-On Steps
• The emergency stop button is in the released state. • Check to ensure that there are no ground faults. • Use a multimeter to check if the AC and DC side voltages meet the starting conditions and if there is no overvoltage danger. •... -
Page 33: Equipment Operation Control
high-voltage box, and the indicator light goes off. Danger Before operating the AC terminal, be sure to disconnect the upstream switch of the BESS. - - Complete. Wait for the system to discharge before rechecking the electricity. 4.3.2 Non-scheduled (emergency) shutdown In case of emergency, contact local fire department professionals. -
Page 34: Warranty Description
The statistics of the number of zones show the number of zones and the number of energy storage stations, photovoltaic stations and charging pile stations under the zone, as well as the parameters of the stations. The map module shows the revenue ranking of the zone and the distribution of stations. The map of China is displayed by default. -
Page 35: Note
In order to safeguard your rights and interests, ZOE will provide high-quality after-sales service. We welcome your supervision of our work and valuable opinions. -
Page 36: Appendix
8 Appendix 8.1 Common Fault Information and Partial Handling Measures Fault Possible Causes Handling Measures Remarks 1. Check if the monitoring power indicator light is on 1. Secondary circuit of the system is not 2. Refer to the electrical diagram to System cannot start powered After troubleshooting, the... -
Page 37: Contact Information
8.2 Contact Information If you have any questions about this product, please contact us! To provide you with faster and better after-sales service, we need your assistance in providing the following information: • Device model • Device Serial Number • Fault code/name •... - Page 38 VISIT FOLLOW WEBPAGE Fuzhou ZOE Energy Storage Technology Co., Ltd. Factory ADD: Zone 1, Intelligent Manufacturing Industrial Park, Nanfeng, Fuzhou, Jiangxi, P.R. China Technical support email: info@zoeess.com Company website: https://www.zoeess.com/ Energy for Life...
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