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Summary of Contents for MULTIQUIP GLOBUG GBBAT3S4M
- Page 1 OPERATION MANUAL GLOBUG MODEL GBBAT3S4M LIGHT TOWER Revision #0 (06/25/2024) To find the latest revision of this publication or associated parts manual, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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Page 2: Proposition 65 Warning
PROPOSITION 65 WARNING PAGE 2 — GBBAT3S4M LIGHT TOWER • OPERATION MANUAL — REV. #0 (06/25/2024) -
Page 3: Table Of Contents
TABLE OF CONTENTS GBBAT3S4M Light Tower Proposition 65 Warning ........... 2 Reporting Safety Defects ......... 3 Safety Information ..........5-10 Specifications ........... 12-13 Dimensions ............14 Footcandle Plot ............15 General Information ..........16 Control Panel ............17 Components ............. 18-19 Setup .............. -
Page 4: Safety Information
SAFETY INFORMATION Do not operate or service the equipment before reading the SAFETY SYMBOLS entire manual. Safety precautions should be followed at all Potential hazards associated with the operation of this times when operating this equipment. Failure to read and equipment will be referenced with hazard symbols which understand the safety messages and operating instructions may appear throughout this manual in conjunction with... - Page 5 Unauthorized equipment modifi cation will void all warranties. „ NEVER use accessories or attachments that are not recommended by Multiquip for this equipment. Damage „ NEVER operate this equipment when not to the equipment and/or injury to user may result.
- Page 6 SAFETY INFORMATION LIGHT TOWER SAFETY NOTICE DANGER „ ALWAYS keep the immediate area surrounding the light tower clean, neat, and free of debris. „ NEVER operate the equipment in an explosive atmosphere or near combustible materials. An „ ALWAYS keep the machine in proper running condition. explosion or fi re could result causing severe „...
- Page 7 SAFETY INFORMATION BATTERY SAFETY „ Leaving waste batteries unattended may cause serious accidents due to ignition caused by residual energy. DANGER „ The battery cover may become hot depending on the „ DO NOT remove or install the battery if you are not ambient environment, and touching it with bare hands fully familiar with the handling methods and hazards of may cause burns.
- Page 8 SAFETY INFORMATION TRANSPORTATION SAFETY — LIGHT TOWER „ Always use wheel chocks and jack up the light tower before releasing the brake.Additionally, keep an eye on CAUTION the movement of it during work to ensure safety. „ DO NOT use fl oodlights or battery during transportation. „...
- Page 9 SAFETY INFORMATION ELECTRICAL SAFETY ENVIRONMENTAL SAFETY DANGER NOTICE „ NEVER operate light tower or handle any electrical „ Dispose of hazardous waste properly. equipment while standing in water, while barefoot, while Examples of potentially hazardous waste hands are wet. A dangerous electrical shock could are used motor oil, fuel and fuel fi lters.
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Page 10: Specifications
SPECIFICATIONS Table 1. Light Tower Specifications Model GBBAT3S4M Voltage 120 VAC Frequency 60 Hz Max. Current 11 A Wind Stability 45 mph (20 m/s) Light Tower 8 h (300W x 4) Run Time 14.5 h (180W x 4) *2,3 24.5 h (100W x 4) 11 h (with 1 charger) Recharging Time *3,4,5,6... - Page 11 SPECIFICATIONS Table 2. Battery/Charger Specifications Voltage 40 to 58.2 VDC Battery Capacity 230 Ah Weight 223 lb Input Voltage 120 to 240 VAC Charger 1380 W (with 1 charger Power Consumption 2760 W (with 2 chargers) Output Voltage 120 V Output Frequency 50/60 Hz Inverter...
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Page 12: Dimensions
DIMENSIONS Figure 1. GBBAT3S4M Dimensions Table 3. GBBAT3S4M Dimensions Reference Dimension Letter in. (mm) 46.5 (1180) 30.7 (780) 91.5 to 240.2 (2325 to 6100) 41.7 (1060) 61.8 (1570) 50.6 (1285) 92.5 (2350) PAGE 12 — GBBAT3S4M LIGHT TOWER • OPERATION MANUAL — REV. #0 (06/25/2024) -
Page 13: Footcandle Plot
FOOTCANDLE PLOT Figure 2. Footcandle Plot GBBAT3S4M LIGHT TOWER • OPERATION MANUAL — REV. #0 (06/25/2024) — PAGE 13... -
Page 14: General Information
GENERAL INFORMATION The Multiquip model GBBAT3S4M is a 300 W spotlight, Other features of the light tower are: battery type, mobile light tower that provides exceptional „ Low Level Notification and Auto dimming. When battery clear lighting for multiple applications found in construction,... -
Page 15: Control Panel
CONTROL PANEL Set to 1 except 4,5 INVERTER Indicator STATUS BAT. DIPswitch LOAD Main switch Figure 3. GBBAT3S4M Control Panel 1. Lamp Switch (Upper) — When toggled, turns the 5. Inlet (15A x 2) — Connects charger to battery. Two lamps on or off. -
Page 16: Components
COMPONENTS Figure 4. GBBAT3S4M Components PAGE 16 — GBBAT3S4M LIGHT TOWER • OPERATION MANUAL — REV. #0 (06/25/2024) - Page 17 COMPONENTS Refer to Figure 4 for the location of the components listed 12. Crank Handle — Adjusts the jack stand to lift or lower below. it to make thelight tower level. 1. Lamp Arm — Holds the lamp and permits multiple 13.
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Page 18: Setup
SETUP CASTER BRAKE CAUTION 1. Push down both sides of the caster brakes to lock When operating the jack stands,be careful not to hit (Figure 5). your hands and keep fingers clear of the pinch points to prevent injury. 2. Extend all the outriggers by pulling the locking pin on the outriggers and hold while sliding out the outriggers assembly (Figure 7). - Page 19 SETUP RAISING THE LAMP STAND CHANGING INDIVIDUAL LAMP DIRECTION 1. Supporting the light tower with one hand, pull up the 1. Hold the arms of the individual lamp and rotate it to fold lever (Figure 9).The lever is pushed up by a spring the desired direction (Figure 12).
- Page 20 SETUP NOTICE If the lamp is used in an environment where the ambient temperature is above 104°F (40°C), it will begin to blink. The light may turn off in some cases. If this happens, move the lamp to a cooler location or, if the lamp is facing straight down, tilt it slightly before restarting it.
- Page 21 SETUP LIFTING THE LIGHT TOWER MAKING SURE CART IS LEVEL 1. Three lifting points are available with the cart 1. When adjusting the outriggers of the cart, make (Figure 16). sure that the air bubble is in the middle of the level (Figure 17).
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Page 22: Operation
OPERATION BATTERY ACTIVATION 2. The operation time of the lamps will depend on the selected brightness (Table 4). 1. Press and hold the power switch for three seconds. The panel lamp lights for 1 minute (Figure 18). Table 4. Lamp Brightness Operation Time* Brightness (Fully Charged) - Page 23 OPERATION BATTERY ERROR 2. Press and hold the power switch for three seconds to turn off the battery (Figure 23). Panel lamp (Figure 21) blinks to indicate when there is a battery error as follows: 1. Overvoltage - Panel lamp blinks rapidly. Turn off battery and wait for a few minutes before restarting.
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Page 24: Storage
STORAGE PREPARATION FOR STORAGE 4. After completely pressing down the light tower, push down the fold lever to lock the lamp stand (Figure 26). WARNING The lamp portion is hot during lighting and immediately after turning off. Please allow the lamps to cool down sufficiently before working on them to avoid the risk of burns. -
Page 25: Transporting
TRANSPORTING FORKLIFTING 1. Completely lower the mast. WARNING 2. Insert the forks fully into the fork pockets (Figure 27). Lift equipment operators should be properly trained in material handling before attempting to lift or move the light tower. CAUTION Fork Pockets „Before lifting, make sure all panels are closed, and that the lamps are positioned horizontal and down for travel. -
Page 26: Maintenance
MAINTENANCE BATTERY CHARGING NOTICE When using two inlets (chargers), connect them to a 1. To charge the battery, connect the charging cable to a power outlet - 120 VAC (Figure 28). circuit with a capacity of 30A or more, or to two separate circuits with a capacity of 15A or more each. - Page 27 MAINTENANCE CHARGING CABLES WARNING Using cables with an incorrect wire diameter could cause malfunctions or even lead to ignition. WARNING It is important to take action promptly when dealing with faulty wires or burnt coverings as they can cause electrical leakage or malfunctions. 1.
- Page 28 MAINTENANCE Figure 31. Lamp/Mast Maintenance PAGE 28 — GBBAT3S4M LIGHT TOWER • OPERATION MANUAL — REV. #0 (06/25/2024)
- Page 29 MAINTENANCE Table 6. Lamp/Mast Maintenance Location Part Symptom Solution Freq. Screw tightly or Terminal Pins Loose or Disconnected? ♦ connect securely.. Too loose or too tight? Tighten correctly. ♦ Lampstand Hinge Joint Does not move smoothly? Apply grease. • Lamp Pivot for Lampstand Does not turn smoothly? Apply grease.
- Page 30 MAINTENANCE Figure 32. Light Tower/Electric/Battery Maintenance PAGE 30 — GBBAT3S4M LIGHT TOWER • OPERATION MANUAL — REV. #0 (06/25/2024)
- Page 31 MAINTENANCE Table 7. Light Tower /Electrical /Battery Maintenance Location Part Symptom Solution Freq. Does not operate smoothly? Apply grease. ■ Jack Lock pin does not operate smoothly? Replace. ■ Shape changed? Replace. ■ Outrigger Lock pin does not work properly? Replace.
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Page 32: Troubleshooting
TROUBLESHOOTING Table 8. Lamp Troubleshooting (GBBAT3S4M) SYMPTOM POSSIBLE PROBLEM SOLUTION Make sure the inverter switch is not set to Inverter settings are not appropriate? anything other than REM. Inverter malfunction? See Inverter Troubleshooting Inverter not securely connected?. Clean contacts,reconnect, repair wiring. All lighting units do not light up. - Page 33 TROUBLESHOOTING TROUBLESHOOTING Table 9. Inverter Troubleshooting (GBBAT3S4M) SYMPTOM POSSIBLE PROBLEM SOLUTION Use within the acceptable temperature Ambient Temperature is too high? range. Check for accumulation of foreign matter or dust around the louvers on the rear side covers (L and R) and around the inverter Cooling is not working well? air intake and exhaust ports.
- Page 34 TROUBLESHOOTING Table 10. Battery Troubleshooting (GBBAT3S4M) SYMPTOM POSSIBLE PROBLEM SOLUTION Clean contacts, connect tightly, and repair Battery communication error? wiring. Battery restart. Panel light flashes 3 times every 2 seconds. Battery failure? Replace battery. Control board malfunction? Replace control board. Panel light flashes once every 2 Battery over-current or dust on wire Reduce load and clean connections.
- Page 35 TROUBLESHOOTING Table 11. Charger Troubleshooting (GBBAT3S4M) SYMPTOM POSSIBLE PROBLEM SOLUTION Does not start charging with use of Insufficient input voltage due to voltage Charge without using a cord reel or cord reels and extension cables. drop? shortening the extension distance. Charger malfunction? Replace the charger.
- Page 36 TROUBLESHOOTING Table 12. Mast Troubleshooting SYMPTOM POSSIBLE PROBLEM SOLUTION Lamp cable is caught in mast? Set cable free. Wire rope is cut? replace the wire rope. Wire rope tangled with the mast? Disentangle cable. Is there foreign matter on the mast? Remove foreign matter.
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Page 37: Light Wiring Diagram
LIGHT WIRING DIAGRAM FG10 GBBAT3S4M LIGHT TOWER • OPERATION MANUAL — REV. #0 (06/25/2024) — PAGE 37... -
Page 38: Cart Wiring Diagram
CART WIRING DIAGRAM PAGE 38 — GBBAT3S4M LIGHT TOWER • OPERATION MANUAL — REV. #0 (06/25/2024) -
Page 39: Control Box Wiring Diagram
CONTROL BOX WIRING DIAGRAM GBBAT3S4M LIGHT TOWER • OPERATION MANUAL — REV. #0 (06/25/2024) — PAGE 39... - Page 40 © COPYRIGHT 2024, MULTIQUIP INC. Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
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