MULTIQUIP NIGHTHAWK LT12D Parts Manual
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MULTIQUIP NIGHTHAWK LT12D Parts Manual

MULTIQUIP NIGHTHAWK LT12D Parts Manual

Dedicated light tower (deutz f3m1008f diesel engine) (lombardini ldw 1003 diesel engine) (perkins 103-10 diesel engine)
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Parts Manual
nIGHtHaWK sErIEs
MODEls lt12D, lt12P
DEDIcatED lIGHt tOWEr
(DEutZ F3M1008F DIEsEl EnGInE)
(lOMBarDInI lDW 1003 DIEsEl EnGInE)
(PErKIns 103-10 DIEsEl EnGInE)
Revision #17 (06/03/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Pn 49119

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Summary of Contents for MULTIQUIP NIGHTHAWK LT12D

  • Page 1 (DEutZ F3M1008F DIEsEl EnGInE) (lOMBarDInI lDW 1003 DIEsEl EnGInE) (PErKIns 103-10 DIEsEl EnGInE) Revision #17 (06/03/11) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. Pn 49119...

  • Page 2: Table Of Contents

    taBlE OF cOntEnts lt12 series light tower Table Of Contents ............ 2 Parts Ordering Procedures ........3 Explanation Of Code In Remarks Column ....4 Suggested Spare Parts ........... 5 Nameplates And Decals 1 ........6-7 Nameplate And Decals 2 ........8-9 Cabinet Assembly (Old Style) ......

  • Page 3: Parts Ordering Procedures

    , 2006 Order via internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. com. I View Parts Diagrams I Order Parts To obtain an MQ Account, contact your District Sales Manager for more information.

  • Page 4: Explanation Of Code In Remarks Column

    A blank entry generally indicates that the item is not sold assembly/kit that can be purchased, or is not available separately or is not sold by Multiquip. Other entries will for sale through Multiquip. be clarifi ed in the “Remarks” Column.

  • Page 5: Suggested Spare Parts

    suGGEstED sParE Parts LT12 SerieS LigHT TOWer WiTH OLD STYLe Lamp LT12 SerieS LigHT TOWer WiTH neW STYLe Lamp S/n 901681 anD BeLOW S/n 901682 anD aBOve 1 to 3 units 1 to 3 units Qty. Description Qty. Description 2..43007020200 ....Clamp, Light 2..200ZG106 ....Lens Gasket 2..2450108 ....Lens Gasket 2..190ZQREF ....Lens...

  • Page 6: Nameplates And Decals 1

    naMEPlatEs anD DEcals 1 FRONT RIGHT WARNING P/N 36092 RIGHT DOOR LEFT DOOR page 6 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 7 DECAL, NATM MANUFACTURER COMPLIANCE 1 13118 DECAL, POWDER COATED 29126 DECAL, INSERT FORKS ........1 ..REPLACES DCL103 49026 DECAL, MQ/MULTIQUIP, 36" RED 49012 DECAL, LOOSEN TO TURN (MAST) ....1 ..REPLACES DCL116 35137 DECAL, READ MANUAL, ASK FOR TRAINING 2 49029...

  • Page 8: Nameplates And Decals

    naMEPlatEs anD DEcals 2 P/N 29047 240 VAC/30A 120 VAC/15A MAIN G.F .C.I. BREAKER BREAKER CONTROL PANEL REAR LEFT MULTIPLE TRAILER page 8 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 9 DECAL, TRLR HITCH/WHEEL WARNING ..1 ....REPLACES 29471, 29472, 29473, 29474 49013 DECAL, STANCHION LATCH ......1 ....REPLACES DCL109, DCL104 49028 DECAL, NIGHTHAWK/LT12, ROAD SIDE 49026 DECAL, MQ/MULTIQUIP, 36" RED 29132 DECAL, SHUT DOWN 29047 DECAL, HIGH VOLTAGE 49027 DECAL, MQ/MULTIQUIP, 30" RED 49016 DECAL, HORIZONTAL JACKS ......3 ....REPLACES DCL106...
  • Page 10 caBInEt assY. (OlD stYlE) 33 8 53 4 14 2 PART OF TRAILER NOTES INCLUDED WITH ITEM 9, DOOR HOLD BACK ASSY. OLD STYLE REAR PANEL NO LONGER AVAILABLE. WHEN REPLACING PANEL, USE P/N 29559, REAR PANEL ASSY. PIANO HINGE AND RIVETS INCLUDED WITH ITEM 53, DOOR ASSY.
  • Page 11 caBInEt assY. (OlD stYlE) parT nO. parT name QTY. remarkS 12287 SCREW, THP 1/4-20 X 3/4 SS 29057 DOCUMENT BOX, CP20007-07 29561 PANEL, LOWER LEFT SIDE 19266 NUT, BLIND 1/4-20 X 10GA GRIP 29563 LIGHT, 2" ROUND, AMBER, M146A 29564 GROMMET, W/WIRE KIT, 2", 24146-18K 19847 RIVET...
  • Page 12 caBInEt assY. (nEW stYlE) 33 8 PART OF TRAILER NOTES INCLUDED WITH ITEM 9, DOOR HOLD BACK ASSY. LIGHT SWITCH BRACKET INCLUDED WITH ITEM 42, DOOR ASSY. SEE CONTROL PANEL ASSY. page 12 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 13 caBInEt assY. (nEW stYlE) parT nO. parT name QTY. remarkS 49048 SCREW, HHFS 1/4-20 X 3/4 GR5 29057 DOCUMENT BOX, CP20007-07 29816 PANEL, LOWER LEFT SIDE 19266 NUT, BLIND 1/4-20 X 10GA GRIP 29898 LIGHT, 2-1/2 SIDE MARKER, AMBER, 143A 29900 GROMMET, W/WIRE KIT, 2-1/2", 14218K 19847...
  • Page 14 traIlEr assY. 16 18 15 19 OLD STYLE FRAME STYLE FENDER STYLE FENDER NOTES: TORQUE LUG NUTS PER LUG NUT TORQUE TABLE REFERENCED IN OPERATION MANUAL. OLD STYLE FRAME NO LONGER AVAILABLE. WHEN ORDERING NEW FRAME, IF YOU HAVE METAL FENDERS, YOU MUST ALSO PURCHASE NEW PLASTIC FENDERS.
  • Page 15 traIlEr assY. parT nO. parT name QTY. remarkS 29532 FRAME 29478 JACK, TOPWIND 10" BOLT-THRU .5 PIN 29479 JACK, SIDEWIND 10" BOLT THRU 0.5" PIN 29542 PIN, SPRING LOCK, .625" DIA. X .88" 29508 OUTRIGGER, W/A, BOLT MOUNT, PAINTED 29572 CHAIN ASM, SAFETY 7600 LB 7H0933325 BUSHING/LOCKNUT/BOLT...
  • Page 16 Mast assY. 14 10 NOTES: SEE WINCH ASSY. page 16 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 17 Mast assY. parT nO. parT name QTY. remarkS 0183 PIN, COTTER 1/8D X 1-1/4 0948 WASHER, FLAT SAE 1/4 19200 THIMBLE, 3/16 WIRE 19847 RIVET, POP, ALUM, 3/16x1/8-1/4 GRIP 19882 SWIVEL, BASE W/A 19920 TUBE, TW-MID W/A 19923 TUBE, TWR TOP W/A 35302 BLOCK, MAST SLIDE, 2 X 2 UPPER ....
  • Page 18 Mast raIsE/lOWEr assY. PART OF FRAME NOTES: SEE WINCH ASSY. page 18 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 19 Mast raIsE/lOWEr assY. parT nO. parT name QTY. remarkS 0205 SCREW, HHC 3/8-16 x 1 IN. PLATED 10136 WASHER, FLAT 3/8 IN. 21781 NUT, FLANGED 3/8-16 SERRATED, PLATED ..3 ..REPLACES 10133 1135 SNAP RING 29008 PIN, SWAGE BALL SOCKET 29017 SCREW, HHC 1/2-13 x 5.5 IN.
  • Page 20 WIncH assY. (FultOn) CABLE KEEPER CABLE KEEPER RATCHET INPUT SHAFT RATCHET INPUT SHAFT INPUT SHAFT INPUT SHAFT NOTES: SEE MAST ASSY. page 20 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 21 WIncH assY. (FultOn) parT nO. parT name QTY. remarkS 562101 CABLE KEEPER KIT ..........2 ..INCLUDES ITEM W/@ WASHER, LOCK CABLE CLAMP CARRIAGE BOLT DRUM ASSY............1 ..SEE NOTICE BELOW DRUM SPACER .............1 ..SEE NOTICE BELOW 29206 HANDLE ASSY. LOCK NUT 1/2-13..........1 ..STD. HDW. PURCHASE LOCALLY 12124S01 COVER ASSY BOLT LOCK ............1 ..SEE NOTICE BELOW CAP SCREW 1/2-13 ..........1 ..STD.
  • Page 22 WIncH assY. (DuttOn-laInsOn) 27 A NOTES: REFER TO MAST AND TRAILER ASSEMBLIES FOR WINCH MOUNTING HARDWARE. page 22 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 23 WIncH assY. (DuttOn-laInsOn) parT nO. parT name QTY. remarkS DL205167 BOLT DL205055 WASHER DL404409 PAWL DL404166 SPACER DL204363 SPRING DL5240387 GEAR COVER, PAINTED BRONZE DL5240403 GEAR COVER, PLATED DL304755 REEL DL304221 ROPE CLAMP KIT DL204808 REEL SPACER DL404891 BASE DL204803 NUT DL404579 LOCKOUT LEVER DL204364 SPRING DL205127 BOLT...
  • Page 24 t-Bar assY. (s/n 901681 anD BElOW) LIGHT 1 LIGHT 4 LIGHT 2 LIGHT 3 NOTES: TO SECURE COIL CORD ASSEMBLY P/N 29433 INSERT CLIP P/N 11505 TO INSIDE OF TUBE AS SHOWN AND ROUTE CORD THROUGH OPENING OF CLIP. CONNECT THIS END OF COIL CORD ASSEMBLY TO BALLAST BOX.
  • Page 25 t-Bar assY. (s/n 901681 anD BElOW) parT nO. parT name QTY. remarkS 19249 SCREW, HHC 3/4-16 x 4 5079 FLAT WASHER, 3/4 29738 MOUNT, LIGHT FIXTURE W/A 19250 NUT, NYLOC 3/4-16 x 4 11505 CLIP, CABLE 10176 NUT, NYLOC 1/2-13 0447 WASHER, FLAT, 1/2 SAE 2 3215...
  • Page 26 t-Bar assY. (s/n 901682 anD aBOvE) NOTES: TO SECURE COIL CORD ASSEMBLY P/N 29433 INSERT CLAMP P/N 11505 TO INSIDE OF TUBE AS SHOWN AND ROUTE CORD THROUGH OPENING OF CLIP. CONNECT THIS END OF COIL CORD ASSEMBLY TO BALLAST BOX. SEE COIL CORD ASSY.
  • Page 27 t-Bar assY. (s/n 901682 anD aBOvE) parT nO. parT name QTY. remarkS 10306 SCREW, HHC 1/2-13 X 4 1/2 13211 WASHER, FLAT 1/2 IN. USS 10176 NUT, NYLOC 1/2-13 26560 NUT, LOCKING 3/4 NPT CONDUIT 19965 CORD GRIP (HUBBELL 07401017) 11505 CLAMP 3254...
  • Page 28 laMP assY. (s/n 901681 anD BElOW) NOTES: INCLUDED WITH SOCKET/W LEADS ASSEMBLY (ITEM 8). INCLUDED WITH ITEM 20 page 28 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 29 laMP assY. (s/n 901681 anD BElOW) parT nO. parT name QTY. remarkS 43007020200 CLAMP, LIGHT ............4 ....REPLACES 64167441 2450108 LENS GASKET ............4 .....REPLACES 64167100 5550079 LENS AND GASKET ..........4 ....REPLACES 64167744 29560 SUPPORT, TOP LAMP 1000 WATT ....... 4 ....REPLACES 19823 M1000U BULB 4101024...
  • Page 30 laMP assY. (s/n 901682 anD aBOvE) OLD STYLE NEW STYLE page 30 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 31 laMP assY. (s/n 901682 anD aBOvE) parT nO. parT name QTY. remarkS 20S-REF-1 REF1000 BODY ASSY. 30M-REF-REF REFLECTOR, ALUMINUM 14-7/8 X 16-5/8 IN. 190ZQREF REF 1000 LENS 190ZQREF 170M-REF-5 REF LENS HOLD DOWN 70Z-FSCR3 SCREW 8-32 X 1/2 IN. 250-REF-6 YOKE, LIGHT FIXTURE 260Z-FSCR9 BOLT, HEX HEAD 1/2-13 x 1-1/2 IN.

  • Page 32: Control Panel/Ballast Assy. (S/N 904384 & Below)

    cOntrOl PanEl/Ballast assY. (s/n 904384 anD BElOW) 35µF @425V 18µF @425V PERKINS MODELS ONLY 18µF @425V WIRING LOMBARDINI MODELS ONLY page 32 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 33 cOntrOl PanEl/Ballast assY. (s/n 904384 anD BElOW) parT nO. parT name QTY. remarkS 15177 SCREW, PAN HEAD 10-32 X 1 29647 COVER, 220 OUTLET COOPER P/N 1990 10019 NUT, NYLOC 10-32 5065 B SCREW, RHM #10-32 x 0.5 29276 RECEPTACLE, 4PRG LOCKING 30A, 120/250V 29646 COVER, 110 GFI OUTLET COOPER P/N 2966 29343...

  • Page 34: Control Panel/Ballast Assy. (S/N 904385 & Above)

    cOntrOl PanEl/Ballast assY. (s/n 904385 anD aBOvE) WIRING NOTES LIGHT SWITCH BRACKET. SEE CABINET ASSY. page 34 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 35 cOntrOl PanEl/Ballast assY. (s/n 904385 anD aBOvE) parT nO. parT name QTY. remarkS 0166 A WASHER, LOCK, 3/8 MED. 0205 SCREW, HHC 3/8-16 X 1 PLATED 0655 SCREW, HHC 5/16-18 1876 NUT, HEX FINISH 3/8-16 2574 GROMMET, 5/16" ID 7/16" OD 8133 SCREW, PHP 10-32 X 3/4 10019...
  • Page 36 FuEl tanK assY. 13 11 ENGINE NOTES: RETURN FROM FUEL TANK ASSY., ITEM 1 ENGINE INCLUDES ITEMS WITHIN DASHED LINES. CLAMP, ITEM 11 IS INCLUDED WITH FUEL TANK ASSY. ITEM 1. page 36 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 37 FuEl tanK assY. parT nO. parT name QTY. remarkS 29676 FUEL TANK ASSY..............1 ....INCLUDES ITEMS W/# 29605 FUEL TANK 29694 CAP, FUEL TANK W/LANYARD 29674 STRAP, FUEL TANK 19633 BUSHING, FUEL 12006 FITTING, 90° 29677 FITTING, 90° ................ 1 ....S/N 904605 AND BELOW 20795 VALVE, SHUTOFF 4MBARB X 6SBARB SCREEN .....
  • Page 38 BattErY assY. BLACK CONNECT TO CHASSIS GND. CONNECT TO STARTER SOLENOID page 38 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 39 BattErY assY. parT nO. parT name QTY. remarkS 29693 CABLE, POS. BATTERY (+) ....1 ....PERKINS ENGINES ONLY 10313 CABLE, POS. BATTERY (+) ....1 ....DEUTZ/LOMBARDINI ENGINES 29661 BATTERY TRAY 12278 CABLE, NEG. BATTERY (-) 10315 BATTERY, WET 12V GR22 1623 SCREW, RHM #10-24 x .75 IN.
  • Page 40 EnGInE assY. (PErKIns) page 40 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 41 EnGInE assY. (PErKIns) parT nO. parT name QTY. remarkS 145016474 WATER PUMP 145996660 JOINT, GASKET 145996650 JOINT, GASKET 145206210 THERMOSTAT 145996590 SEAL, THERMOSTAT 140517000 FILTER, OIL 26560017 FILTER ELEMENT KIT, FUEL 185086610 STARTER ASSY 185046160 ALTERNATOR 80109049 VBELT, FAN 185246060 SWITCH, OIL 385720101 SENDER, OIL...
  • Page 42 EnGInE assY. (DEutZ/lOMBarDInI) page 42 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 43 EnGInE assY. (DEutZ/lOMBarDInI) parT nO. parT name QTY. remarkS 12850347 FUEL FILTER 2-3/4" L 2175046 FUEL FILTER 4-3/4" L 2175143S FUEL FILTER W/WATER DRAIN 2175107 OIL FILTER ..............1 ..LOMBARDINI 12850312 OIL FILTER ..............1 ..DEUTZ 5840224 STARTER 12850745 FAN BELT 875MM 12851312 AIR FILTER 12850362...

  • Page 44: Generator/Engine Mounting Assy. (Perkins)

    GEnEratOr/EnGInE MOuntInG assY. (PErKIns) page 44 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 45 GEnEratOr/EnGInE MOuntInG assY. (PErKIns) parT nO. parT name QTY. remarkS 0161 C WASHER, LOCK 5/16 MED 0655 SCREW, HHC 5/16-18 x .75 0166 A WASHER, LOCK 3/8 MED 1023 SCREW, HHC 3.8-16 x 1-1/4 GR 5 1023 SCREW, HHC 3/8-16 X 1 1/4 GR 5 29684 SUPPORT, MECC ALTE GENERATOR 29649...
  • Page 46 GEnEratOr/EnGInE MOuntInG assY. (OlD stYlE DEutZ/lOMBarDInI) MOUNTING RETROFIT NOTES ROUND GENERATOR MOUNTING CONFIGURATION S/N 902149 TO 904547 WHEN REPLACING MOUNTING HARDWARE, USE ITEM 30, MOUNTING RETROFIT KIT. SQUARE GENERATOR MOUNTING CONFIGURATION S/N 902148 AND BELOW INCLUDED WITH ITEM 23, TORQUE LIMITER KIT page 46 —...
  • Page 47 GEnEratOr/EnGInE MOuntInG assY. (OlD stYlE DEutZ/lOMBarDInI) parT nO. parT name QTY. remarkS 29770 SUPPORT, MECC ALTE GEN 1023 SCREW, HHC 3/8-16 X 1 1/4 GR 5 ....9 ....SQUARE GEN. 1023 SCREW, HHC 3/8-16 X 1 1/4 GR 5 ....8 ....ROUND GEN. 21584 SCREW, HHC M10-1.5 X 35MM GR 10.9 ..1 ....ROUND GEN.
  • Page 48 GEnEratOr/EnGInE MOuntInG assY. (DEutZ/lOMBarDInI s/n 904548 anD aBOvE) page 48 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 49 GEnEratOr/EnGInE MOuntInG assY. (DEutZ/lOMBarDInI s/n 904548 anD aBOvE) parT nO. parT name QTY. remarkS 49003 MOUNT, REAR ENGINE 17099 SCREW, HHC M12-1.75 X 20 ZN, DIN933 5054 A WASHER, LOCK 1/2 MED 8156 SCREW, HHC 3/8-16 X 2 1/2 0655 SCREW, HHC 5/16-18 X 3/4 29269 MOUNT, VIBRATORY ENGINE...
  • Page 50 GEnEratOr assY. (s/n 902148 anD BElOW) page 50 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 51 GEnEratOr assY. (s/n 902148 anD BElOW) parT nO. parT name QTY. remarkS GENERATOR ASSY......1 ....NO LONGER AVAILABLE................CONTACT PARTS DEPT. FOR REQUIRED ................REPLACEMENT PARTS ................INCLUDES ITEMS W/# 0390302207 COVER, REAR 4500491504 STATOR 130/4 0391700135 COVER, FRONT 4500561290 ROTOR 130/4 ........
  • Page 52 GEnEratOr assY. (s/n 902149 anD aBOvE) page 52 — LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11)
  • Page 53 GEnEratOr assY. (s/n 902149 anD aBOvE) parT nO. parT name QTY. remarkS 9903905068 REAR SEAL 9903905069 LIFTING HOOK 9909510155 PG21 CABLE GLAND 9909510195 PG21 NUT GELT3100ROD COVER STAY BOLT AND NUT 6102204175 NON-DRIVE END BRACKET GELT3ENCBAND ENCLOSING BAND GELT3100STATOR60 WOUND STATOR AND FRAME 6102208192 DRIVE END BRACKET 6102208193...
  • Page 54 cOIl cOrD assY. CONNECT TO T-BAR ASSEMBLY GREEN WHITE BROWN BLACK YELLOW BLUE NOTES: ITEM 1, P/N 29433 (7-WIRE COIL CORD ASSY.), REPLACES P/N 19955 (6-WIRE COIL CORD ASSY.). WHEN REPLACING 6-WIRE COIL CORD REFERENCE ELECTRICAL SCHEMATIC DIAGRAM IN OPERATION MANUAL OR CONTACT MQ SERVICE DEPT.
  • Page 55 cOIl cOrD assY. parT nO. parT name QTY. remarkS 29433 COIL CORD ASSY..........1 ....INCLUDES ITEMS W/# 3254 TERMINAL, RING 16-14 3/8 11947 TERMINAL, FEM 16-14 PUSH-ON, INS 19687 CRIMP, SLEEVE (30-410) 19688 INSULATOR, SPLICE CAP 19957 TERMINAL, SPADE 16-14, #10 INS 49030 COIL CORD , 600V, 7-WIRE LT12 SerieS LigHT TOWer •...

  • Page 56: Terms And Conditions Of Sale — Parts

    Multiquip be $5.00. meeting this requirement. liable for loss of profi t or good will or for any Special order items.
  • Page 57 nOtEs LT12 SerieS LigHT TOWer • parTS manuaL — rev. #17 (06/03/11) — page 57...
  • Page 58 © COPYRIGHT 2011, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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