Related Manuals for MULTIQUIP GLOBUG GB4000
Summary of Contents for MULTIQUIP GLOBUG GB4000
- Page 1 OPERATION AND PARTS MANUAL GLOBUG MODEL GB4000 LIGHT TOWER MOUNT TYPE BALLOON LIGHT SERIAL NO. G3100044 AND ABOVE Revision #1 (02/25/14) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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Page 2: Table Of Contents
@ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,... -
Page 3: Table Of Contents
TABLE OF CONTENTS GB4000 BALLOON LIGHT Component Drawings Table of Contents ............. 4 Nameplate And Decals ........32-33 Parts Ordering Procedures ........5 Electrical Assy..........34--37 Safety Information ..........6-13 Bracket And J-Box Assy........38-39 Specifications ............14 Terms And Conditions Of Sale — Parts ....40 Dimensions ............ -
Page 4: Safety Information
SAFETY INFORMATION Do not operate or service the equipment before reading the SAFETY SYMBOLS entire manual. Safety precautions should be followed at all Potential hazards associated with the operation of this times when operating this equipment. Failure to read and equipment will be referenced with hazard symbols which understand the safety messages and operating instructions may appear throughout this manual in conjunction with... - Page 5 Unauthorized equipment modifi cation will void all warranties. NEVER use accessories or attachments that are not recommended by Multiquip for this equipment. Damage NEVER operate this equipment when not to the equipment and/or injury to user may result.
- Page 6 SAFETY INFORMATION LIGHT TOWER SAFETY NOTICE DANGER ALWAYS keep the immediate area surrounding the light tower clean, neat, and free of debris. NEVER operate the equipment in an explosive atmosphere or near combustible materials. An ALWAYS keep the machine in proper running condition. explosion or fi re could result causing severe ...
- Page 7 SAFETY INFORMATION ENGINE SAFETY NOTICE DANGER NEVER run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter The engine fuel exhaust gases contain poisonous carbon frequently to prevent engine malfunction.
- Page 8 SAFETY INFORMATION FUEL SAFETY ALWAYS inspect the hitch and coupling for wear. NEVER tow a trailer with defective hitches, couplings, chains, etc. DANGER Check the tire air pressure on both towing vehicle and DO NOT start the engine near spilled fuel or combustible trailer.
- Page 9 SAFETY INFORMATION TRANSPORTING SAFETY If lifting through pockets, make sure forks of forklift are inserted in pockets as far as possible before lifting. CAUTION Place chock blocks underneath wheel to prevent rolling Before lifting, make sure that light tower parts are not while parked.
- Page 10 SAFETY INFORMATION ELECTRICAL SAFETY Backfeed to a utility system can cause electrocution and/or property damage. NEVER connect the generator DANGER to a building’s electrical system without a transfer switch or other approved device. All installations should be The electrical voltage required to operate the generator performed by a licensed electrician in can cause severe injury or even death through physical accordance with all applicable laws and...
- Page 11 SAFETY INFORMATION BATTERY SAFETY ENVIRONMENTAL SAFETY DANGER NOTICE DO NOT drop the battery. There is a possibility that the Dispose of hazardous waste properly. battery will explode. Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters. ...
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Page 12: Specifications
SPECIFICATIONS Table 1. Specifications Model GB4000 Type 1000 W Metal Halide (X4) Number of Bulbs Lamp Current 37.2 A (9.3 A x 4) Voltage 120 V Lumens 428,000 (10,700 x 4) lm Current 1.2 A Voltage 24 VDC 15.7 x 15.7 x 45.6 in Storage (400 x 400 x 1160 mm) Dimensions... -
Page 13: Dimensions
DIMENSIONS CLOSED OPENED Figure 1. Dimensions Table 2. Dimensions Reference Dimension Letter in. (mm) 15.7 (400) 46 (1,170) 55.1 (1400) 41.7 (1,060) GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) — PAGE 15... -
Page 14: Footcandle Plot
FOOTCANDLE PLOT 0.25 1 grid = 40 ft. Illuminance (Footcandle) 0.25 Diameter (Feet) Figure 2. Footcandle Plot PAGE 16 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) -
Page 15: General Information
GENERAL INFORMATION The GB4000 lamp fixture is a difused balloon light that is designed to be mounted and operated on most conventional mobile light tower masts. Its design and features permit clean, difused light to be cast uniformly over 232 feet (70.7 meters). -
Page 16: Components
COMPONENTS 1. Lamp Fixture — Made of heat resistant polyester balloon and four 1000-watt metal halide lamps. 2. Locking Pin — Locks the lamp fixture in place when attached to the pole on the bracket. 3. Balloon Power Cable — Provides AC power to the lamps, fan and balloon inflation circuit. -
Page 17: Setup
SETUP PREPARATION POWER DISCONNECTION 1. Place the light tower in an area free of dirt and debris 1. For LT12D light towers, disconnect the negative cable with enough clearance as not to interfere with any (black) from battery. See Figure 5. overhead obstructions. - Page 18 SETUP LAMP ADAPTER PLATE MOUNTING INSTALLATION 5. Next, insert a bolt (4) and flat washer (4) thru the mounting holes on the adapter plate as shown in Figure 1. Remove the adapter plate kit hardware from its 7. Again, pay close attention on which set of holes to container.
- Page 19 SETUP VIEW FROM BACK SIDE BACK SIDE UNDERNEATH NOTES: It is important for the adapter SPACER to seat against the T-Bar as shown above. 2 For proper alignment of the adapter plate, use of a bubble level is required. Figure 7. Adapter Plate Mounting Installation GB4000 BALLOON LIGHT•...
- Page 20 SETUP JUNCTION BOX MOUNTING LAMP MOUNTING 1. Secure the junction box (Figure 8) to the adapter plate 1. Place the GB4000 lamp fixture onto the lamp adapter using the supplied bolts (2), lock washer (2), and flat plate pole as shown in Figure 9. washer (2).
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Page 21: Lamp Cable Connections
LAMP CABLE CONNECTIONS On the T-Bar (Figure 10) there are four power receptacles J1, J2, J3 and J4. These receptacles provide AC power to the existing rectangular lamps. When the GB4000 lamp assembly is employed, these receptacles are used to connect the GB4000. -
Page 22: Operation
OPERATION REMOVING BALLOON PROTECTIVE COVER 4. Once, the engine has started, place the main circuit breaker switch (Figure 12) on the LT12 control panel CAUTION in the ON position. DO NOT use excessive force when LT12 zipping or unzipping the balloon. The LIGHT TOWER possibility exists of the zipper tearing, 240 VAC/30A... - Page 23 OPERATION INFLATING BALLOON AND TURNING ON LAMPS 5. Next, turn on lamp circuit breakers The balloon should begin to inflate and the lamps will light. (MLT ONLY) 6. Secure any unused lamp cables. 1. On MLT series light towers, reconnect the 4-pin power cable (Figure 13) to the 120 VAC twist-lock receptacle 7.
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Page 24: Maintenance
MAINTENANCE REPLACING LAMP 3. Press the tabs on the lamp holder and push up lamp holder to release it from lamp. Do the same to the lower DANGER lamp if necessary. See Figure 17. Never attempt to replace lamp in a wet place. The possibility exists of electric shock. - Page 25 MAINTENANCE 3. Slide in the new replacement balloon over the top of NOTICE the lamp guard assembly. See Figure 22. Do not use excessive force when screwing the lamp to prevent lamp from breaking. 6. Secure lamp holder on top of the lamp. 7.
- Page 26 MAINTENANCE Table 3. Troubleshooting SYMPTOM POSSIBLE PROBLEM SOLUTION Is plug disconnected? Plug in correctly. Is generator power switched off? Turn on switch. Is lamp loose? Screw lamp securely into socket. Lamp does not light. Is power connector disconnected or Connect disconnected connector. loose? Is model of lamp incompatible? Use genuine MQ lamp.
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Page 27: Wiring Diagram
WIRING DIAGRAM LAMP 2 LAMP 1 LAMP 1 LAMP 2 BOTTOM BOTTOM SOCKET SOCKET SOCKET SOCKET DC FAN MOTOR CABLE (POLE) R CABLE (POLE) W RELAY BLUE DC CONVERTER CABLE (BALLOON) Ｄ Ｆ Ｅ Ｃ Ｂ Ａ Ｇ GREEN BALLOON CABLE (PANEL) Ｄ... -
Page 28: Explanation Of Code In Remarks Column
A blank entry generally indicates that the item is not sold “Not Sold Separately” — Indicates that an item cannot separately or is not sold by Multiquip. Other entries will be purchased as a separate item and is either part of an be clarifi ed in the “Remarks”... -
Page 29: Suggested Spare Parts
SUGGESTED SPARE PARTS GB4000 BALLOON LIGHT 1 to 3 units Qty. Description 2....E000127300 ..LAMP 2....A100097802 ..BALLOON COVER CP 3....A400038301 ..FILTER NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. GB4000 BALLOON LIGHT•... -
Page 30: Nameplate And Decals
NAMEPLATE AND DECALS B UR N HAZAR D G B 4000 To prevent burns , NE V E R touch lamp while lamp is on. Lamp s urface gets extremely 120V 60Hz 4000 W hot! A LWAY S allow s ufficient time for lamp to c ool down Metal halide lamp 1000W×... - Page 31 NAMEPLATE AND DECALS PART NO. PART NAME QTY. REMARKS A400290900 DECAL; CAUTION, LAMP INFORMATION (ENGLISH) A400324200 DECAL; CAUTION, LAMP INFORMATION (FRENCH) A400252500 DECAL; DANGER, ELECTRICAL SHOCK HAZARD (ENGLISH) A400336800 DECAL; DANGER, ELECTRICAL SHOCK HAZARD (FRENCH) A400252600 DECAL; WARNING, BURN HAZARD (ENGLISH) A400336900 DECAL;...
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Page 32: Electrical Assy
ELECTRICAL ASSY. 2 17 PAGE 34 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) - Page 33 ELECTRICAL ASSY. PART NO. PART NAME QTY. REMARKS E000127300 LAMP A100100002 LAMP GUARD A100098700 BALLOON A100097802 BALLOON COVER CP 2204500230 SEAL (PACKING) 2204220130 PLATE (CAP) 0014710035 BUTTON BOLT (M10x35) 0043210000 SPRING WASHER (M10) 0043110000 WASHER (M10) 1800001000 SHEET (TOP) 2204500131 SEAL (NORMAL) 0023204010 COUNTERSUNK SCREW (M4x10)
- Page 34 ELECTRICAL ASSY. (CONTINUED) 2 17 PAGE 36 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14)
- Page 35 ELECTRICAL ASSY. (CONTINUED) PART NO. PART NAME QTY. REMARKS A400240602 POLE JOINT 1 A400243501 POLE JOINT 3 A300287400 RELAY ASSY A300286700 FAN POWER SOURCE 0013112030 BOLT (M12x30) A200100502 FLANGE E000099000 1800001100 SHEET (BOTTOM) A300283300 PLATE (GUARD) A200076103 PLATE (BOTTOM) A400038301 FILTER (200) E000119300 WAVE WASHER...
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Page 36: Bracket And J-Box Assy
BRACKET AND J-BOX ASSY. PAGE 38 —GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL — REV. #1 (02/25/14) - Page 37 BRACKET AND J-BOX ASSY. PART NO. PART NAME QTY. REMARKS A200102501 BOX (RELAY) A300282800 RUBBER CAP A300282700 PLATE CAP 0033304000 CAP NUT (M4) 0024304008 SCREW TRUSS (M4x8) 0023305015 SCREW & WASHER (M4x12) ......8....REPLACES 0023304012 0033104000 NUT(M4) A100088602 ADAPTER CP E000122700 WASHER A400288001 RETAINER...
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Page 38: Terms And Conditions Of Sale - Parts
We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,... - Page 39 OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Your Local Dealer is:...
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