Atlas Copco E-AIR V250 APP Instruction Manual
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Atlas Copco E-AIR V250 APP Instruction Manual

Atlas Copco E-AIR V250 APP Instruction Manual

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E-AIR V250 APP

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Summary of Contents for Atlas Copco E-AIR V250 APP

  • Page 1 Instruction Manual Instruction Manual for Portable Compressors English E-AIR V250 APP...
  • Page 3 Instruction Manual for Portable Compressors E-AIR V250 APP Original instructions Printed matter No. 2960 1560 00 ATLAS COPCO - PORTABLE ENERGY DIVISION www.atlascopco.com 04/2018...
  • Page 4 Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including fire risk. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors.

  • Page 5: Table Of Contents

    Table of contents Preface 5.4.1 Control panel ......... 29 5.4.2 Overview icons ........31 Follow the instructions in this booklet and we 5.4.3 Possible views........33 guarantee you years of troublefree operation. It is a Safety precautions ........7 solid, safe and reliable machine, built according to 5.4.4 Starting...........
  • Page 6 6.10.3 Cleaning hardhat ........49 6.11 Electrical parts..........50 6.12 Spillage-free frame ........51 6.13 Storage............51 6.14 Available options........51 6.15 Disposal of used material ......51 Problem solving ........52 Technical specifications ......55 Torque values..........64 Compressor specifications......55 8.2.1 Reference conditions.......56 8.2.2 Limitations ..........57...

  • Page 7: Safety Precautions

    Read the instructions carefully and do it accordingly before towing, lifting, operating, performing maintenance or repairing the unit. INTRODUCTION The policy of Atlas Copco is to provide the users of Atlas Copco equipment. It is the responsibility of their equipment with safe, reliable and efficient...

  • Page 8: General Safety Precautions

    13 Care must be taken to prevent damage to safety disclaimed by Atlas Copco. The manufacturer does valves other pressure-relief...

  • Page 9: Safety During Transport And Installation

    20 Take precautions against fire. Handle oil and anti- relevant warning, stored in a non publicly accessible area, locked freeze with care because they are inflammable away from access by unauthorized persons. - keep hands/fingers away from the coupling substances. Do not smoke or approach with naked device and all other potential pinch points.

  • Page 10: Safety During Use And Operation

    SAFETY DURING USE AND OPERATION No external force must be exerted on the air outlet irritation and disturbance which, over a long valves, e.g. by pulling on hoses or by installing period of time, can cause severe injuries to the Periodically check that: auxiliary equipment directly to a valve, e.g.

  • Page 11: Safety During Maintenance And Repair

    18 Never operate the unit in surroundings where SAFETY DURING MAINTENANCE AND Be careful when you release the pipes that there is a possibility of taking in flammable or connect to outlet valve or after cooler. Pipes REPAIR toxic fumes. remain pressurized after machine shutdown.

  • Page 12: Tool Applications Safety

    Atlas Copco or the protections (PPE). machine manufacturer. Ascertain that the 28 Make sure that oil, solvents and other substances After power switch-off, the VSD converter...

  • Page 13: Specific Safety Precautions

    If the set pressure must be altered then use only The pressure vessel is only to be used for the correct parts supplied by Atlas Copco and in applications as specified above and in accordance accordance with the instructions available for the with the technical specifications.

  • Page 14: Leading Particulars

    Leading particulars SAFETY PICTOGRAMS USED QR CODE GENERAL DESCRIPTION This symbol shows the dangerous situations. The operation concerned can endanger persons and cause injuries. This symbol followed supplementary information. The compressor E-AIR V250 is silenced, single- The unit is equipped with a QR code label. You find stage, oil-injected screw compressor, built for a the QR code next to the operating panel.
  • Page 15 Permanent Magnet Motor Regulation Frame and axles Compressor is driven by motor with class H The compressor is provided with a continuous The machine is equipped with a spillage-free frame. insulation. It runs in maximum rpm of 9000. regulating system and a blow-down valve which is The base frame which is made out of a single metal integrated in the unloader assembly.

  • Page 16: Main Parts

    Main Parts - 16 -...
  • Page 17 Reference Name Reference Name Aftercooler Minimum Pressure Valve Air Filter (compressor) Oil Cooler Air Filter Switch OFce Oil Filter (compressor element) Air Outlet Valves Oil Level Gauge Air Receiver Permanent Magnet Motor Compressor Element Pressure Sensor Control Panel Regulating Valve Check Valve Solenoid Valve Data Plate...

  • Page 18: Overview

    Overview - 18 -...
  • Page 19 Reference Name Reference Name Aftercooler Minimum Pressure Valve Air Filter (compressor) Oil Cooler Air Filter Element Oil Filter (compressor) Air Outlet Valves Oil Separator Element Air Receiver Permanent Magnet Motor Blow-Off Valve Pressure Sensor By-Pass Valve (oil Filter) Safety Cartridge Compressor Element Solenoid Valve Control Panel...
  • Page 20 Air flow Oil system Continuous electro pneumatic regulating system Air drawn through the air filter (AF) into the The lower part of the air receiver (AR) serves as an oil compressor element (CE) is compressed. At the tank. The compressor is provided with a continuous electro element outlet, compressed air and oil pass into the air pneumatic regulating system.

  • Page 21: Markings And Information Labels

    Horizontal towbar position required in case of coupling Electrocution hazard Service every 24 hours Flammable substances Atlas Copco synthetic compressor oil Warning! Part under pressure Do not tow with the support in rest position Manual Do not stand on outlet valves...

  • Page 22: Operating Instructions

    Operating instructions PARKING, TOWING AND LIFTING PARKING INSTRUCTION INSTRUCTIONS Safety precautions The operator is expected to apply all relevant Safety precautions. Attention After the first 100 km travel: Check and re-tighten the wheel nuts and towbar bolts to the specified torque.

  • Page 23: Towing Instructions

    TOWING INSTRUCTIONS Fixed tow bar Label on tow bar, towing instructions The towbar (1) must be as level as possible for both Before towing the compressor, make the non-adjustable and adjustable towbar. The sure that the towing equipment of the compressor and towing eye end are in a level position.

  • Page 24: Lifting Instructions

    Ball coupling (option) LIFTING INSTRUCTIONS Connect the breakaway cable and electrical plug (option) to the towing vehicle. Raise the support leg up fully and secure by firmly clamping it. Release parking brake before setting off. Visual check: the ball must no longer be visible in coupled condition.

  • Page 25: Shipping The Compressor

    SHIPPING THE COMPRESSOR Specified shipping vehicle Use only these shipping vehicles to transport the unit to the required location: 1. Curtain Trailers 2. Open Trailers 3. Winch Trucks - 25 -...

  • Page 26: Fixation Tools

    FIXATION TOOLS Use only CE-approved lashing belts (ratchet straps). The lashing belt set has two separate belts, the fixed Removing the Lashing belts The lashing belts (ratchet straps) must be of type LC belt and the adjusting belt. 1. Open the ratchet handle (3). 2000 daN and Stf 350 daN.

  • Page 27: Securing The Unit To The Shipping Vehicle

    SECURING THE UNIT TO THE SHIPPING VEHICLE 1. Place the unit in centre position into the shipping vehicle so that the canopy is parallel to the edges of the shipping vehicle. 2. For tie points 1 to 4, hook the four adjusting belts to the eyes of the unit and four fixed belts to the eyes on the shipping vehicle.

  • Page 28: Starting/Stopping

    STARTING/STOPPING Before starting Grid connection Emergency stop 1. Before initial start-up, prepare the electrical You find the grid connection box with a connection to the grid if not already done. See 400V-63A 5-pole socket and a main section Grid connection. switch at the side of the compressor, between the mudguard and the bumper.

  • Page 29: Basic Operation Of The Machine

    BASIC OPERATION OF THE MACHINE CONTROL PANEL The compressor can be controlled in four different modes:  Local Operation Mode: locally at the Operating Panel,  Remote Operation Mode: via remote switch inputs located at the bottom of the Control panel, ...
  • Page 30 Reference Name Load button  When in LOAD, switch the compressor to NO LOAD  When in NO LOAD, initiate AUTO LOAD function or switch to LOAD (depending on actual status) Measurements View button To toggle between Measurements View and Main View. Settings View button To toggle between Settings View and Main View.

  • Page 31: Overview Icons

    OVERVIEW ICONS MAIN VIEW LOADED 1286h 1300RPM 22.4bar - 31 -...
  • Page 32 Reference Name Reference Name Active compressor status Overhaul Vessel pressure indication or Minor Overhaul required. information text Overhaul Alarm indication and compressor Major Overhaul required. information Auto Load Main View Indication This icon shows if the Auto Load functionality is enabled, or by means of a parameter setting, or by means of pressing the load button before the Measuring View Indication...

  • Page 33: Possible Views

    POSSIBLE VIEWS Main View Measurements View MAIN VIEW MEASUREMENTS READY TO LOAD READY TO START READY TO START Clock 2018-4-11 8:04 RPM setpoint 0 rpm Battery voltage 27.8 V System run status Running hours 258:45 System fault status L.P. Element temperature 52 °C System warning status Ambient temperature...
  • Page 34 Settings View EVENT LOG SETTINGS ALARM LOG READY TO START READY TO START READY TO START 1000 GENERAL SETTINGS TRENDING MENU 7840 VSD SHUTDOWN 2018-3-23 15:20 Leaving leaded sequence 2018-4-11 7:32 Entering loaded sequence 2018-4-11 6:56 ---RPM -.-bar ----RPM -.-bar ----RPM -.-bar In the settings view the operator can view and change...

  • Page 35: Starting

    STARTING Switch the controller on by pressing the Power After initialization, the controller will show the The machine is now ready to start and is waiting for a button. 'Precharge screen' waiting for the VSD to charge its start command. DC-link.
  • Page 36 After a start command, the display will change to as The motor will first accelerate slowly to 150 rpm in 3 If the motor is running at idle speed. The display will shown below: seconds to wash out excessive oil in the compressor change to as shown below: element.

  • Page 37: Pressure Setting

    After warming up, the machine is ready to load and is PRESSURE SETTING waiting for a load command; the display shows: The operator can adjust the active preset as follows: MAIN VIEW MAIN VIEW READY TO LOAD MAIN VIEW LOADED LOADED ----h ----RPM...

  • Page 38: During Operation

    DURING OPERATION SHUTDOWN After cooling down, the motor will stop and the below When the machine is shutdown due to a critical alarm Be aware not to touch hot parts when the display will be shown: or an emergency stop, the below display will be door is open.

  • Page 39: Power Off

    POWER OFF Set Clock Set Language Press the Settings View button Press the Settings View button Switch the controller off by pressing the Power button.  scroll to 1000 GENERAL SETTINGS  scroll to 1000 GENERAL SETTINGS  press Enter ...
  • Page 40 Change Display Settings Set the Current Rating Press the Settings View button Press the Settings View button  scroll to 1000 GENERAL SETTINGS  scroll to 1000 GENERAL SETTINGS  press ENTER  press Enter  scroll to 1310 DISPLAY BACKLIGHT ...

  • Page 41: Fault Codes

    FAULT CODES The below table contains list of faults that can arise during operation. Keep watch When one of these parameters exceeds its specified limit, the compressor will react on the codes. depending the present status of the control box. There are several parameters that are continuously watched.

  • Page 42: Maintenance

    Maintenance LIABILITY The manufacturer does not accept any liability for any damage arising from the use of non-original parts and for modifications, additions or conversions made without Unauthorised modifications can result in injuries or machine the manufacturer’s written approval. damage. DAILY MAINTENANCE OF COMPRESSOR BEFORE STARTING Checks Action...

  • Page 43: Maintenance Schedule

    2912 5006 01 For the most important sub-assemblies, Atlas Copco has developed service kits that combine all wear parts. These service kits offer you the benefits of genuine parts, save administration costs and are offered at a reduced price, compared to individual components. Refer to the parts list for more information on the contents of the service kits.

  • Page 44: Maintenance Schedule Undercarriage

    2. Yearly is only valid when using PARCOOL. Change coolant every 5 years. 3. Use Atlas Copco oil filters, with by-pass valve as specified in the parts list. 4. The following part numbers can be ordered from Atlas Copco to check on inhibitors and freezing points: • 2913 0028 00 refractometer •...

  • Page 45: Locking The Main Switch/Emergency Switch

    LOCKING THE MAIN SWITCH/EMERGENCY COMPRESSOR/MOTOR OIL SPECIFICATION SWITCH It is mandatory to lock the main switch or emergency switch before you do the maintenance. 1. Turn the main switch counterclockwise to OFF Choose your compressor/motor oil based on the position. ambient temperatures in the actual operating area.

  • Page 46: Compressor Oil Level Check

    COMPRESSOR OIL LEVEL CHECK 2. Check the level of the compressor oil thru oil level CHECK AFTER A LONGER PERIOD indicator (2). The pointer of the oil level indicator WITHOUT RUNNING THE COMPRESSOR must be in the green range. If the pointer of oil level indicator is in red range that means oil level 1.

  • Page 47: Compressor Oil And Oil Filter Change

    7. Stop the compressor. Let the oil settle for a few minutes. Check that the pressure is released by In this case, contact Atlas Copco. opening an air outlet valve (2). Unscrew filler plug (3) and add the oil until the oil level reaches the thread.

  • Page 48: Coolant

    COOLANT COOLANT LEVEL CHECK  Check the coolant level at the expansion tank. If It is strongly recommended to use Atlas necessary top up with coolant. See section Copco branded coolant. Topping up of coolant.  Low coolant level can lead to frequency convertor Never mix different coolants and mix the overheating, which can cause permanent damage.

  • Page 49: Cleaning

    CLEANING AIR FILTER COOLERS CLEANING HARDHAT Keep the coolers clean to maintain the cooling Optimal cleaning of the HardHat can be achieved by efficiency. Open the hood and clean the coolers with high pressure cleaning in combination with liquid a fibre brush and compressed air. soap.

  • Page 50: Electrical Parts

    ELECTRICAL PARTS (VSD, MOTOR, AND GRID POWER CONNECTION) Do not spray the cleaning solvent directly on the electrical parts. Clean the Variable Speed Drive (VSD), Permanent Protect the electrical and controlling equipment, air filters, etc. against Magnet Motor (PMM), and Grid Power Connection (GPC) carefully to prevent risk of residues causing penetration of moisture.

  • Page 51: Spillage-Free Frame

    If the compressor is to be stored without permanent magnet motor. The rotor running regularly, protective measures contains magnetic parts. must be taken. Contact Atlas Copco for corrective measures. AVAILABLE OPTION Safety cartridge The compressor is fitted with a leak-proof In case of highly polluted/dusty environments, a undercarriage in order to protect the environment.

  • Page 52: Problem Solving

    Replace the damaged or worn O- rings. Oil separator element clogged Element is to be removed and inspected by an Atlas Copco Service representative. Unloader valve remains partially closed Check the unloader valve and identify the reason for open valve. If possible, solve the problem.
  • Page 53 Remove and check the valve for proper opening and closing. Replace if out of order. Fan blade(s) broken Check and correct if necessary. Oil separator element (OS) clogged Element is to be removed and inspected by an Atlas Copco Service representative. - 53 -...
  • Page 54 Check the supply voltage. Consult Atlas Copco. Drive overload Consult Atlas Copco. Motor overload Consult Atlas Copco. Input phase loss Check the supply voltage and loose wiring connection. Consult Atlas Copco. Output phase loss Consult Atlas Copco. - 54 -...

  • Page 55: Technical Specifications

    Technical specifications TORQUE VALUES CRITICAL TORQUE VALUES GENERAL TORQUE VALUES Assemblies Torque value (Nm / lbf.ft) The following tables list the recommended torques applied for general Wheel bolts See section Wheels applications during assembly of the compressor. Bolts, axle/beams 205 (151.29) +/- 20 % Bolts, towbar/axle 80 (59) +/- 10 % For hexagon screws and nuts with strength grade 8.8...

  • Page 56: Compressor Specifications

    COMPRESSOR SPECIFICATIONS REFERENCE CONDITIONS Designation Unit E-AIR V250 125A Absolute inlet pressure bar(a) 14.5 14.5 Relative humidity Air inlet temperature °C °F The inlet conditions are specified at the air inlet grating outside the canopy. - 56 -...

  • Page 57: Limitations

    LIMITATIONS Designation Unit E-AIR V250 125A Minimum effective receiver pressure bar(g) 72.5 72.5 Maximum effective receiver pressure, compressor unloaded bar(g) Maximum ambient temperature at sea level with aftercooler °C °F Minimum starting temperature without coldstart equipment °C °F Minimum starting temperature with coldstart equipment °C °F Altitude capability...
  • Page 58 Designation Unit E-AIR V250 125A 7000 32.7 32.7 8005 38.7 38.7 8761 42.9 42.9 9000 44.3 1200 1488 1980 10.7 10.7 2980 15.3 15.3 4010 20.5 20.5 5000 25.7 25.7 6060 31.6 31.6 7058 37.5 37.5 7987 43.0 43.0 8000 43.1 8560 46.7...
  • Page 59 Designation Unit E-AIR V250 125A 7031 40.6 40.6 7533 43.8 43.8 8023 47.1 8104 47.6 10.3 1200 10.3 1393 10.3 2005 13.4 13.4 10.3 2998 19.0 19.0 10.3 4011 24.9 24.9 10.3 5017 31.0 31.0 10.3 6041 37.7 37.7 10.3 6825 43.0 43.0...
  • Page 60 Designation Unit E-AIR V250 125A 12.0 7004 47.7 Free Air Delivery (FAD) (l/s) Work pressure Motor speed Unit (controller) (rpm) 1288 1515 16.2 16.2 1999 22.3 22.3 3010 36.0 36.0 4025 49.4 49.4 5025 62.4 62.4 6000 74.6 74.6 7000 86.4 86.4 8005...
  • Page 61 Designation Unit E-AIR V250 125A 7987 96.8 96.8 8000 97.0 8560 103.2 1200 1495 15.7 15.7 1990 21.8 21.8 3009 35.0 35.0 4017 48.2 48.2 5019 61.2 61.2 6025 73.8 73.8 7031 85.5 85.5 7533 91.4 91.4 8023 97.2 8104 98.0 10.3 1200...

  • Page 62: Performance Data

    Designation Unit E-AIR V250 125A 10.3 7030 85.3 10.3 7544 90.7 12.0 1200 12.0 1480 15.2 15.2 12.0 2008 21.5 21.5 12.0 3033 35.0 35.0 12.0 4034 48.0 48.0 12.0 5008 60.4 60.4 12.0 6017 72.3 72.3 12.0 6303 75.5 75.5 12.0 7004...

  • Page 63: Altitude Unit Performance Curves

    Designation Unit E-AIR V250 125A Capacity of compressor oil system ALTITUDE UNIT PERFORMANCE CURVES Max. allowable working pressure as a function altitude and ambient temperature. - 63 -...

  • Page 64: Electric Cable Size And Fuses

    ELECTRIC CABLE SIZE AND FUSES Currents and fuses It is mandatory to use a proper cable gland when connecting IEC approval the supply cable to the compressor to preserve the IP protection degree of the electric cubicle and to protect its Max fuse Max fuse Compressor Type...
  • Page 65 Maximum allowed current in function of the ambient temperature for installation Maximum allowed current in function of the ambient temperature for installation method B2. method C. Ambient temperature Ambient temperature Cable Cable 30 °C 40 °C 45 °C 50 °C 55 °C 30 °C 40 °C...
  • Page 66  Size of the PE cable: Maximum allowed current in function of the ambient temperature for installation method F.  For supply cables up to 35 mm : same size as supply cables Ambient temperature  For supply cables larger than 35 mm : half the size of the supply wires Cable 30 °C...

  • Page 67: Dimensions Drawing

    Dimension drawings DIMENSIONS DRAWING - 9822 0226 00 - 67 -...
  • Page 68 DIMENSIONS DRAWING - 9822 0227 00 - 68 -...

  • Page 69: Electrical Drawings

    Electrical drawings Circuit diagram - 9822 1112 30-01 - 69 -...
  • Page 70 Circuit diagram - 9822 1112 30-02 - 70 -...
  • Page 71 Circuit diagram - 9822 1112 30-03 - 71 -...
  • Page 72 Circuit diagram - 9822 1112 30-04 - 72 -...
  • Page 73 Wiring diagram - 1638 3562 01 - 73 -...

  • Page 74: Dataplate

    Dataplate Weight Weight ready to operate see dataplate Company code Product code Unit serial number Air outlet Name of the manufacturer Air outlet valves 3 x 3/4, 1 x 1 ” EEC or national type approval number Vehicle identification number Undercarriage Wheels A Maximum permitted total weight of the...

  • Page 75: Disposal

    Your Atlas Copco compressor consists for the most part of metallic materials, that can be remelted in steelworks and smelting works and are therefore almost infinitely recyclable. The plastic used is labelled;...

  • Page 76: Maintenance Log

    Maintenance Log Compressor ......................Customer ........................Serial number................................................Service hours Maintenance action Date By: initials - 76 -...
  • Page 77 Following documents are provided with this unit: - Test Cerificate - EC Declaration of Conformity EU DECLARATION OF CONFORMITY We, Atlas Copco Airpower n.v., declare under our sole responsibility, that the product Machine name engineering : Air compressor Machine type Serial number Which falls under the provisions of article 12.2 of the EC Directive 2006/42/EC on the approximation of the...
  • Page 78 - 78 -...

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