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Mercury Gas Char-Broiler Model: MCN-15-FR MCN-24-FR MCN-36-FR Installation and Operation Instructions NOTICE: This manual contains important safety instructions which must be strictly followed when using this equipment. CAUTION: These models are designed, built, and sold for commercial use only. If these models are positioned so the general public can use the equipment,...
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IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment. For Warranty Service and/or parts, this information is required. Model Number Serial Number Date Purchased WARNING: For your safety, do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliances.
Installation and Operation Instructions Introduction We are confident that you will be delighted with your Gas Char-Broiler, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Gas Char-Broiler, there are two important things you can do.
Installation and Operation Instructions Installation Installation Requirements NOTE: • It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local gas, health and safety requirements. • This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health.
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Installation and Operation Instructions Installation (Continued) 1. Remove screws and disassemble the top and side wood packaging. 2. Remove plastic wrap and set aside the flue box. 3. Remove the Gas Hot Plate from the pallet for installation. Step 2: Install the Legs A set of four legs is packed with units ordered with legs.
Installation and Operation Instructions Installation (Continued) Step 3: Attach Flue Riser Place the flue riser assembly on the range as shown on the appropriate diagram below. Slide the flue riser assembly over the bayonets until it bottom out, as shown below. Secure ends of flue riser assembly with two M6 hex head bolts, flat washers and lock-washers Location Installation must allow for a sufficient flow of fresh air for the combustion air supply.
Installation and Operation Instructions Gas Connection NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED PERSON. The Gas Char-broilers do not require an electrical connection, as they function totally on the gas supply only. It is essential that the gas supply is correct for the appliance to be installed and that adequate supply pressure and volume are available.
Installation and Operation Instructions Installation (Continued) Commissioning Before leaving the new installation; a. Check the following functions in accordance with the operating instructions specified in the ‘Operation’ section of this manual. • Light the Pilot Burner. • Light the Main Burner. •...
Installation and Operation Instructions Operation Operation Guide CAUTION: • THIS APPLIANCE IS FOR PROFESSIONAL USE AND IS ONLY TO BE USED BY QUALIFIED PEOPLE. • ONLY QUALIFIED SERVICE PERSONS ARE TO CARRY OUT INSTALLATION, SERVICING OR GAS CONVERSION OPERATIONS. • COMPONENTS HAVING ADJUSTMENTS PROTECTED (E.G.
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Installation and Operation Instructions Operation WARNING: SURFACE TEMPERATURE OF THE CHAR-BROILER CAN REACH OVER 300° C WHEN THE APPLIANCE IS OPERATED AT FULL SETTING. 1. Lighting the Main Burners The burners are fitted with individual standing pilots which allows the main burners to be turned ON- OFF without the need to manually re-light the burner each time that it is turned ON, as the burner will be automatically lit itself by the pilot burner.
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Installation and Operation Instructions Operation Main burner air supply: 1. For efficient burner operation, a proper balance of gas volume and primary air supply must be maintained which will result in complete combustion. Insufficient air supply results in a yellow streaming flame.
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Installation and Operation Instructions Operation OPERATION: Turn the burners on about 15-20 minutes before cooking for preheating. Set the knobs to the desired flame height or temperature. Each valve will control the gas flow to the burner to bring that area of the unit up to the set temperature.
Installation and Operation Instructions Cleaning and Maintenance CAUTION: Always turn off the gas supply before cleaning. This appliance is not water proof. Do not use water jet spray to clean this appliance. NOTE: Parts protected by the manufacturer or his agent are not to be adjusted by the installer, unless the installer is an authorized service agent.
Installation and Operation Instructions Trouble shooting This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment.
Installation and Operation Instructions Replacement Parts List IMPORTANT: Only genuine authorized replacement parts should be used for the servicing and repair of this appliance. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch.
Installation and Operation Instructions Spare Parts List DESCRIPTION MODEL CODE MCN-15-FR L Connector For Manifold MCN-24-FR 10202.6006 MCN-36-FR MCN-15-FR Main Pipe Assy. MCN-24-FR 10206.6141 MCN-36-FR MCN-15-FR Pilot Pipe Assy. MCN-24-FR 10206.6138 MCN-36-FR MCN-15-FR Safety Valve MCN-24-FR 10208.6021 MCN-36-FR MCN-15-FR 20715.6340...
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Installation and Operation Instructions MCN-15-FR Flame Device System MCN-24-FR 10502.6042 (No Include Injector) MCN-36-FR MCN-15-FR U Burner MCN-24-FR 20802.6001 MCN-36-FR MCN-15-FR Regulator MCN-24-FR 10208.6096 MCN-36-FR MCN-15-FR Tent Radiant MCN-24-FR 10401.6046 MCN-36-FR MCN-15-FR Cast Grate MCN-24-FR 10205.6027 MCN-36-FR...
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Middleby, If not, the warranty may be void. NOTICE Any parts that aren’t made by MERCURY may void warranty. NOTICE Middleby and manufacturer of Middleby keep the right to modify the product. Middleby Australia...
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