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KL-0040-860 / -861 / -862
Wheel Bearing Tool Set Ford Transit/Tourneo
www.gedore-automotive.com
www.gedore-automotive.com
GEDORE Automotive GmbH
Breslauer Straße 41
78166 - Donaueschingen
Postfach 1329
78154 Donaueschingen - GERMANY
Worldwide GEDORE service centers and offices are listed on the Internet at: www.gedore.com
GEDORE TOOLS, INC.
+49 (0) 771 / 8 32 23-0
Only for USA, Canada & Mexico / Sólo para EE.UU., Canadá y México
+49 (0) 771 / 8 32 23-90
Seulement pour les USA, le Canada et le Mexique
info.gam@gedore.com
7187 Bryhawke Circle, Suite 700
gedore-automotive.com
North Charleston, SC 29418, USA
Operating instructions
Read and understand before use!
+1-843 / 225 50 15
+1-843 / 225 50 20
Version 05/2023
info@gedoretools.com
gedore.com
KL-0040-86.. (EN230507).indd
EN
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Related Manuals for Gedore KL-0040-860
Summary of Contents for Gedore KL-0040-860
- Page 1 +1-843 / 225 50 20 Version 05/2023 Postfach 1329 info.gam@gedore.com 7187 Bryhawke Circle, Suite 700 info@gedoretools.com 78154 Donaueschingen - GERMANY gedore-automotive.com North Charleston, SC 29418, USA gedore.com KL-0040-86.. (EN230507).indd Worldwide GEDORE service centers and offices are listed on the Internet at: www.gedore.com...
- Page 2 Instructions for use and safety are not binding. They never substitute for any legal or trade association regulations. We do not accept any liability for printing errors. Any reproduction, in whole or in part, requires the prior written consent of GEDORE Automotive GmbH. All rights reserved worldwide.
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Page 3: Table Of Contents
4.2.1 Pulling off the wheel hub bearing unit with brake disc ....................18 4.2.2 Forcing off the brake disc ..............................20 4.3 Forcing off the brake disc on the rear axle with front drive, using KL-0040-860 + KL-0040-861 ....... 22 5. CARE AND STORAGE ...................................... -
Page 4: For Your Safety
Chapter 2. - Product description! may only be used to a max. load of 28 tonnes! may only be used with a manual drive or a manually operated GEDORE Automotive hydraulic cylinder/pump combination with a pressure gauge for safe pressure control! -
Page 5: Personal Protective Equipment
Never use the wheel bearing tool with an inadmissible drive. Drive it exclusively with a manual drive or a manually driven GEDORE Automotive hydraulic cylinder/pump combination with pressure gauge for safe pressure control! Never use the wheel bearing tool for batch processing with numerous forcing in/out processes within a few minutes! -
Page 6: Basic Safety Instructions
Never use the wheel bearing tool with a machine-operated drive or a machine-operated hydraulic cylinder / pump combination! Use the wheel bearing tool exclusively with a manual drive or a manually operated GEDORE Automotive hydraulic cylinder/ pump combination with a pressure gauge for reliable pressure control! -
Page 7: Work Environment
Never use the wheel bearing tool with an unauthorised drive. Drive it only with an approved drive! Always wear your personal protective equipment (safety goggles, protective gloves, safety shoes) during work! Interrupt your work immediately if you are unsure about using the wheel bearing tool, and contact GEDORE Automotive GmbH if necessary! Always use the perforated disc set as intended. -
Page 8: Product Description
(Translation of the operating instructions) 2. Product description 2.1 KL-0040-860 - Wheel bearing tool set Ford Transit/Tourneo Fits with the front axle on Ford Transit/Tourneo (2000-2006 / 2006-2014 / 2014 onwards) with front and all-wheel drive and a hole circle diameter of 97.5 mm and 111 mm of the brake disc fastening screws. -
Page 9: Kl-0040-861 - Supplementary Kit Ford Transit Rear Axle
Adapter 2-1/4" to 2-3/4" KL-0174-330 Perforated disc size 3 (5 holes) KL-0040-2812-5 Thrust nut M24 KL-0040-8621 Pressure adapter KL-0186-9000-3 Cheese-head screw M10x75 KL-0174-764 A Pull bolt type M, M14x1.5mm KL-0174-701 Hexagon collar nut M14 © Copyright by GEDORE Automotive GmbH, Germany KL-0040-86.. (EN230507).indd... -
Page 10: Preparation
Using a machine-operated drive can cause the wheel bearing tool to slip, break and thus drop or be hurled about. This can cause DEATH or SEVERE INJURIES! Use the wheel bearing tool exclusively with a manual drive or a manually operated GEDORE Automotive hydraulic cylinder / pump combination with a pressure gauge for reliable pressure control! 1) Assemble the required drive parts for the wheel bearing tool as shown in For other pressure plates see the GEDORE Automotive catalogue. - Page 11 Z3 * (KL-0039-1920-1 - Pull spindle M20) (KL-0039-1920-1 - Pull spindle M20) Z4 * (KL-0039-1920-4 - Clamping nut M20) (KL-0039-1920-4 - Clamping nut M20) To be used similarly to the 28 ton drive parts. - 11 © Copyright by GEDORE Automotive GmbH, Germany KL-0040-86.. (EN230507).indd...
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Page 12: Preparing The Vehicle
In connection with the wheel bearing tool set - KL-0040-860. ATTENTION If the cheese-head screws [A4] are screwed in at different heights, there is a risk that the contact of the thrust ring [A1] is askew, which can damage the wheel bearing tool. - Page 13 [Z4] until it is fully applied, and continue the forcing process. STOP 6) Dismount the wheel bearing tool and continue with Chapter 4.1.2 / Forcing off the brake disc. - 13 © Copyright by GEDORE Automotive GmbH, Germany KL-0040-86.. (EN230507).indd...
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Page 14: Forcing Off The Brake Disc
GEDORE Automotive hydraulic cylinder/pump combination with a manometer for reliable pressure control! 4) Connect the hydraulic pump [ Z1 ] with the hydraulic cylinder [ Z2 ] . 14 - © Copyright by GEDORE Automotive GmbH, Germany KL-0040-86.. (EN230507).indd... -
Page 15: Forcing Out The Wheel Hub
[A1] is needed 10B. To do this, hold the thrust ring [A1] against the mandrels [A5] 10A that have already been screwed in, and align it to match them. - 15 © Copyright by GEDORE Automotive GmbH, Germany KL-0040-86.. (EN230507).indd... - Page 16 If necessary, you may have to remove the inner bearing race from the wheel hub. STOP 6) Remove the wheel bearing tool and continue with Chapter 4.1.4 / Forcing in the wheel hub. 16 - © Copyright by GEDORE Automotive GmbH, Germany KL-0040-86.. (EN230507).indd...
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Page 17: Forcing In The Wheel Hub
[Z4] until it is fully applied, and continue STOP the forcing process. 4) Dismount the wheel bearing tool and carry out the further work on the vehicle in accordance with the manufacturer's instructions. - 17 © Copyright by GEDORE Automotive GmbH, Germany KL-0040-86.. (EN230507).indd... -
Page 18: Removing The Wheel Hub Bearing Unit At The Front Axle With Rear Drive, Using Kl-0040-860 + Kl-0040-862
In connection with the wheel bearing tool set - KL-0040-860 + KL-0040-862. ATTENTION If the cheese-head screws [A4] are screwed in at different heights, there is a risk that the contact of the thrust ring [A1] is askew, which can damage the wheel bearing tool. - Page 19 [Z4] until it is fully applied, and continue STOP the forcing process. 7) Dismount the wheel bearing tool and continue with Chapter 4.2.2 / Forcing off the brake disc. - 19 © Copyright by GEDORE Automotive GmbH, Germany KL-0040-86.. (EN230507).indd...
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Page 20: Forcing Off The Brake Disc
This typical application describes the forcing of the brake disc off the wheel hub bearing unit on the front axle of vehicles with rear drive. In connection with the wheel bearing tool set - KL-0040-860 + KL-0040-862. Ø ATTENTION If the cheese-head screws [C5] are screwed in at different heights, there is a risk that the contact of the thrust ring [A1] Ø... - Page 21 [Z4] until it is fully applied, and continue the forcing process. 6) Dismount the wheel bearing tool and carry out the further work on the vehicle in accordance with the manufacturer's instructions. - 21 © Copyright by GEDORE Automotive GmbH, Germany KL-0040-86.. (EN230507).indd...
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Page 22: Forcing Off The Brake Disc On The Rear Axle With Front Drive, Using Kl-0040-860 + Kl-0040-861
This typical application describes the forcing of the brake disc off the wheel hub bearing unit on the rear axle of vehicles with front drive. In connection with the wheel bearing tool set - KL-0040-860 + KL-0040-861. ATTENTION Ø Ø... -
Page 23: Care And Storage
For safety reasons, ensure that a damaged wheel bearing tool is no longer used Professional inspection and repair may only be carried out by specially trained specialist personnel at GEDORE Automotive GmbH. Improper repair can result in DEATH or SEVERE INJURIES. - Page 24 Seulement pour les USA, le Canada et le Mexique www.gedoretools.com 7187 Bryhawke Circle, Suite 700, North Charleston, SC 29418, USA Worldwide GEDORE service centers and offices are listed on the Internet at: www.gedore.com GEDORE Automotive GmbH Vertrieb DEUTSCHLAND Breslauer Straße 41...
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