Table of Contents
Advertisement
Quick Links
King Pin Press (65t)
www.gedore-automotive.com
GEDORE Automotive GmbH
Breslauer Straße 41
78166 - Donaueschingen
Postfach 1329
78154 Donaueschingen - GERMANY
GEDORE WELTWEIT / GEDORE WORLDWIDE
Weltweite GEDORE Servicestellen / Niederlassungen finden Sie im Internet unter: www.gedore.com
Worldwide GEDORE service centers / offices are listed on the Internet at: www.gedore.com
T +49 (0) 771 / 8 32 23-0
F +49 (0) 771 / 8 32 23-90
info.gam@gedore.com
www.gedore-automotive.com
KL-1000-20 A
GEDORE TOOLS, INC.
Only for USA, Canada & Mexico
Sólo para EE.UU., Canadá y México
Seulement pour les USA, le Canada et le Mexique
7187 Bryhawke Circle, Suite 700
North Charleston, SC 29418, USA
Phone +1-843 / 225 50 15
Fax +1-843 / 225 50 20
info@gedoretools.com
04/2019
Advertisement
Table of Contents
Related Manuals for Gedore KL-1000-20 A
Summary of Contents for Gedore KL-1000-20 A
- Page 1 GEDORE WELTWEIT / GEDORE WORLDWIDE Phone +1-843 / 225 50 15 Weltweite GEDORE Servicestellen / Niederlassungen finden Sie im Internet unter: www.gedore.com Fax +1-843 / 225 50 20 Worldwide GEDORE service centers / offices are listed on the Internet at: www.gedore.com info@gedoretools.com...
- Page 2 Le plus grand soin possible a été apporté à la rédaction de ce document. Toutefois, nous n’assumons aucune responsabilité pour des erreurs, omissions ou défauts d’impression éventuels. Une reproduction, même en partie, ne peut être effectuée qu’après autorisation écrite préalable de GEDORE Automotive GmbH. Tous droits réservés.
-
Page 3: Table Of Contents
4.1 Removing the King Pin............................... 10 4.2 Installing the King Pin ..............................14 5. Care and Storage ....................... 17 6. Maintenance and Repair by the GEDORE Automotive Service Centre......17 7. Spare Parts List ........................17 8. Accessories ........................17 9. -
Page 4: Essential Safety Notices
Always keep all parts of your body away from the axial extension of the press frame. Only use the original spare parts and accessories from GEDORE Automotive. When installing a king pin with the aid of the king pin press, there is a risk that the king pin may slip out of position and/or the press frame may break. - Page 5 While turning the press frame upside down, always keep your hands clear of the press frame and moving parts. Turn press frame upside down with the help of a second person. Once the press frame in upside-down position, tighten tapered handle. © Copyright by GEDORE Automotive GmbH, Germany 1000-20Ae190211.docx...
- Page 6 The bridge and hydraulic cylinder must be aligned so that they are parallel to each other and at right angles to the threaded rods. The contact surface of the support ring must rest level on the supporting surface of the steering knuckle. © Copyright by GEDORE Automotive GmbH, Germany 1000-20Ae190211.docx...
-
Page 7: Personal Protective Equipment
Technical modifications on the king pin press are not allowed. ONLY use the original spare parts and accessories from GEDORE Automotive on the king pin press. 1.5 Work Environment Work with the king pin press should only be carried out in a safe and secure work environment. -
Page 8: Product Description
Instruction Manual KL-1000-20 A 2. Product Description 2.1 KL-1000-20 A King Pin Press Universal application Designed to press out/press in king pins on lorries. King Pin Press (65t) Pump Rod Pump Sleeve Pressure Gauge Relief Valve Air System Connection Quick-Stroke Valve... -
Page 9: Turning The Bridge 'A11' Upside Down If Necessary
(Fig. 4) Once all air has been eliminated and bubble-free hydraulic fluid flows from the bore, re-tighten grub screw securely. Next, open relief valve ’A4’ to relieve pressure on hydraulic cylinder ’A13’. © Copyright by GEDORE Automotive GmbH, Germany 1000-20Ae190211.docx... -
Page 10: King Pin Removal/Installation
‘L + M’. To identify suitable support ring, measure the king pin outer Ø. (Fig. 7 B) Note: The support ring inner Ø should be approximately 2-3mm greater than the king pin outer Ø. © Copyright by GEDORE Automotive GmbH, Germany 1000-20Ae190211.docx... - Page 11 Note: Turn hex nuts ’A10’ to adjust bridge ‘A11’ in such a way that the hydraulic work with the king pin press can be performed with the shortest possible piston stroke. The movable axle bearing allows for the accurate lateral alignment. (Fig. 9) © Copyright by GEDORE Automotive GmbH, Germany 1000-20Ae190211.docx...
- Page 12 Pump lever ‘A1’ must be fully inserted in pump sleeve ‘A2’. Close relief valve ’A4’ on pump unit, insert pump lever ’A1’ into pump sleeve ’A2’. (Fig.12) © Copyright by GEDORE Automotive GmbH, Germany 1000-20Ae190211.docx...
- Page 13 Always keep all parts of your body away from the axial extension of press frame ‘A14’. “B“ Only use the original spare parts and accessories from GEDORE Automotive. CAUTION When removing king pins with the aid of the king pin press, there is a danger of hydraulic fluid escaping under high pressure potentially causing serious eye injuries and skin irritations.
-
Page 14: Installing The King Pin
Note: When using support ring ’L’, you will additionally need spacer ring ’M’. First, insert spacer ring ’M’ into retaining bore on bridge ’A11’, next insert support ring ’L’ into spacer ring ’M’. © Copyright by GEDORE Automotive GmbH, Germany 1000-20Ae190211.docx... - Page 15 Fig. 19: Inserting the pump lever into pump sleeve. Pump lever ’A1’ must be fully inserted in pump sleeve ‘A2’. Close relief valve ’A4’ on pump unit, insert pump lever ’A1’ into pump sleeve ’A2’. (Fig. 19) © Copyright by GEDORE Automotive GmbH, Germany 1000-20Ae190211.docx...
- Page 16 Always keep all parts of your body away from the axial extension of press frame ‘A14’. Only use the original spare parts and accessories from GEDORE Automotive. CAUTION “B“...
-
Page 17: Care And Storage
Necessary for pressing out/pressing in the king pins found at the front axle of MAN HGVs/commercial vehicles. The sleeve is used in conjunction with the KL-1000-20 A king pin press. KL-1000-2640 - Mandrel, Ø 40mm, length 95mm Suitable for Volvo HGVs. -
Page 18: Ec Declaration Of Conformity
Safety of Machinery - Risk Assessment Other technical standards and specifications used BGR 500 Operation of work equipment The person authorised to compile the relevant technical documentation : GEDORE Automotive GmbH, Breslauerstraße 41, 78166 Donaueschingen, Germany © Copyright by GEDORE Automotive GmbH, Germany 1000-20Ae190211.docx... - Page 19 Notizen/Notes:...
- Page 20 Fax +1-843 / 225 50 20 GEDORE TOOLS, INC. info@gedoretools.com GEDORE WELTWEIT Weltweite GEDORE Servicestellen / Niederlassungen GEDORE WORLDWIDE finden Sie im Internet unter: www.gedore.com Worldwide GEDORE service centers / offices are listed on the Internet at: www.gedore.com © Copyright by GEDORE Automotive GmbH, Germany...