IOXUS iMOD X Series User Manual

Can extension module

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User Manual for CAN Extension Module
Standard CAN Kit Components
iMOD X-Series™ CAN Assembly Kit
o 6-829 iMOD X-Series™ CAN Assembly
o 6-643 CAN Kit
Optional Accessories
iCAB5NX-06B 90° 5 pin CAN Cable Assembly, 6.5", 3-9 Connector Clocking
iCAB5NX-09B 90° 5 pin CAN Cable Assembly, 9", 12-6 Connector Clocking
iCAB5NX-14B 90° 5 pin CAN Cable Assembly, 14", 3-3 Connector Clocking
iCAB5NX-24B 90° 5 pin CAN Cable Assembly, 24", 3-3 Connector Clocking
iCAB5NX-84B 90° 5 pin CAN Cable Assembly, 84", 3-3 Connector Clocking
iCON5TX-00B 120 Ω CAN Terminator
Optional Programing Accessories
4-889 CAN Flash Programming Cable
Load-n-go Programmer, available through Custom Computer Services, Inc: www.ccsinfo.com/load-n-go.
Toll Free: +1 877-751-4222
Document ID: 1-0005, Rev 3.0
4-837 18 pin CAN Module to Balance Cable Assembly
4-887 Balance PCBA to CAN PCBA Cable Assembly
4-612 Jam Nut, 5-Pin Connector
Fax:
607-433-9014
© 2024 Ioxus All rights reserved.
http://www.ioxus.com
IOXUS
18 Stadium Circle
Oneonta, NY 13820
sales@ioxus.com
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Summary of Contents for IOXUS iMOD X Series

  • Page 1: Components

    120 Ω CAN Terminator Optional Programing Accessories • 4-889 CAN Flash Programming Cable • Load-n-go Programmer, available through Custom Computer Services, Inc: www.ccsinfo.com/load-n-go. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2024 Ioxus All rights reserved. Document ID: 1-0005, Rev 3.0...
  • Page 2: Table Of Contents

    Troubleshooting ................................... 15 Firmware Update........................17 Processor Flashing................................. 17 Safety ............................19 Discharging ..................................... 19 Maintenance ..........................20 Disposal ............................20 Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2024 Ioxus All rights reserved. Document ID: 1-0005, Rev 3.0...
  • Page 3: Warning

    Please see the step by step instructions in this manual for the discharge procedure. Warranty Limitation Ioxus modules are unserviceable property of the customer and if opened or otherwise modified, are no longer covered by any warranty written or implied.
  • Page 4: Overview

    Oneonta, NY 13820 Overview The CAN Extension Module provides a way to monitor multiple Ioxus X-series™ ultracapacitor modules on a control area network, hereafter referred to as CAN. The CAN Extension Module provides 5 kVAC galvanic isolation between ultracapacitor modules and CAN bus.
  • Page 5: Technical Data

    Shielding for CAN cables, connected to host ground CAN_LO CAN - connection CAN_HI CAN + connection GNDH_UF External Power Negative Supply Voltage VINH_UF External Power Positive Supply Voltage Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2024 Ioxus All rights reserved. Document ID: 1-0005, Rev 3.0...
  • Page 6: Input Power

    The CAN Extension Module is a field installable accessory to Ioxus X-series™ ultracapacitor modules. Customers may order iMOD X-series™ CAN Extension Module Kits at any time to add to existing Ioxus X- series™ ultracapacitor modules. Installation should be performed by an Ioxus authorized installer to ensure continuation of ingress protection ratings.
  • Page 7: Can Extension Module Installation

    2. Remove middle 4 screws on Ioxus X-series™ ultracapacitor module terminal plate with a T20 driver. 3. Place CAN Extension Module on Ioxus X-series™ module terminal plate such that the 18 pin connector is oriented toward the balancing enclosure side of the module and line up the mounting holes with the 4 empty screw holes.
  • Page 8: Can Module Connection

    CAN Extension Module in a daisy chain must be terminated with a120 Ω CAN Terminator and the host must also provide a 120 Ω termination at the other end of the CAN bus. Figure 5 – Installation Block Diagram Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2024 Ioxus All rights reserved. Document ID: 1-0005, Rev 3.0...
  • Page 9: Can Communication

    Configuration message payload (Master CAN Controller to Module Slave) CAN ID – 0x01C Destination Module ID (0x01 to 0xFF) Command ID (0x00 to 0xFF) Command Data Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2024 Ioxus All rights reserved. Document ID: 1-0005, Rev 3.0...
  • Page 10: Module Data Messages

    Command ID (LSN) Group ID (0x0-0xF) Board Serial Number Major Firmware Revision (0x1-0xF) Minor Firmware Revision (0x0-0xF) Reserved Reserved Reserved Reserved Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2024 Ioxus All rights reserved. Document ID: 1-0005, Rev 3.0...
  • Page 11 CAN ID – 0x511 Module ID Command ID (LSN) Group ID (0x0-0xF) Voltage Tap 4 Voltage Tap 5 Voltage Tap 6 Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2024 Ioxus All rights reserved. Document ID: 1-0005, Rev 3.0...
  • Page 12: Configuration Command Messages

    Module ID if its existing Module ID matches the value in Byte 0 of the configuration command message. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2024 Ioxus All rights reserved. Document ID: 1-0005, Rev 3.0...
  • Page 13 Response: CAN Extension Modules set to CAN baud rate configured in Byte 2 of Command [0xC1] the next time input power is cycled off and on. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2024 Ioxus All rights reserved. Document ID: 1-0005, Rev 3.0...
  • Page 14: Data Scaling

    Command Data: New module voltage in Byte 2 Unlock Level: 0x2 There are six voltage taps available for monitoring on every Ioxus X-series™ ultracapacitor module. However, the X-series™ are available in a number of different voltage configurations. In order for the voltage taps to report correctly, the module voltage has to be set.
  • Page 15: Data Scaling Accuracy

    Response: Unlock level changes in Byte 3 of data message 2 of the affected module. Depending on password, variables Module ID, Group ID, and Module Voltage can become accessible for change via their respective configuration command messages. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2024 Ioxus All rights reserved. Document ID: 1-0005, Rev 3.0...
  • Page 16: Troubleshooting

    36.70 mV/count scale on approaches top of PCBs adjust mV/count scale on monitoring equipment charge monitoring equipment Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2024 Ioxus All rights reserved. Document ID: 1-0005, Rev 3.0...
  • Page 17: Firmware Update

    A programming cable (4-889 18 pin CAN Module to RJ-12 Cable Assembly) is available from Ioxus to perform firmware updates at installation sites. Firmware updates will be made available in the form of downloadable files which can be flashed to the CAN Extension Modules with a programming tool.
  • Page 18 (e.g. CAN ID: 0x012 Data: 0x01 03 00 00 00 00 00 00) to check that the firmware revision in Byte 3 of the received data message matches the intended firmware version. Figure 7 – CCSLOAD Application Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2024 Ioxus All rights reserved. Document ID: 1-0005, Rev 3.0...
  • Page 19: Safety

    + and – terminals. This bounce back can be as much as 20% of the module’s nominal operating voltage, and is Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2024 Ioxus All rights reserved. Document ID: 1-0005, Rev 3.0...
  • Page 20: Maintenance

    3. If the voltage is under 1 V, connect the shorting wire provided by Ioxus to the + and – connectors. 4. The module is now safe for handling. Leave the shorting wire connected at all times Maintenance The modules should be kept free of dust and debris and cleaned at a regular interval.

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