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User Manual for 96V Modules
Models:
X-Series 96V modules
o iMOD096V083A23-XXA
Table of Contents
Models: ........................................................................................................................................... 1
Introduction ................................................................................................................................... 2
Module Part Numbering and it's Meaning ................................................................................. 3
Handling ......................................................................................................................................... 3
Unpacking .................................................................................................................................................................................. 3
Handling ..................................................................................................................................................................................... 3
Installation ..................................................................................................................................... 4
Orientation and Application ................................................................................................................................................. 4
Terminals and Torqueing ...................................................................................................................................................... 4
Environment ............................................................................................................................................................................. 5
Venting ....................................................................................................................................................................................... 5
Electrical .................................................................................................................................................................................... 6
Monitoring ................................................................................................................................................................................ 7
Balancing .................................................................................................................................................................................. 10
Safety ............................................................................................................................................ 11
Discharging ........................................................................................................................................... 11
Accessories .................................................................................................................................. 12
Operation..................................................................................................................................... 12
Maintenance ................................................................................................................................ 12
Reconditioning ...................................................................................................................................... 13
Storage ......................................................................................................................................... 13
Disposal ........................................................................................................................................ 13
Toll Free: +1 877-751-4222
Fax:
607-433-9014
© 2014 Ioxus, Inc. All rights reserved.
http://www.ioxus.com
IOXUS, INC.
18 Stadium Circle
Oneonta, NY 13820
sales@ioxus.com
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Summary of Contents for IOXUS X Series
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Page 1: Table Of Contents
Safety ............................11 Discharging ............................11 Accessories ..........................12 Operation............................. 12 Maintenance ..........................12 Reconditioning ............................13 Storage ............................13 Disposal ............................13 Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2014 Ioxus, Inc. All rights reserved. -
Page 2: Introduction
Warranty Limitation Ioxus modules are unserviceable property of the customer and if opened or otherwise modified, are no longer covered by any warranty written or implied Introduction The X‐Series Modules represented in this document are designed for a wide variety of applications from ... -
Page 3: Module Part Numbering And It's Meaning
The module should be lifted by the module body. The terminals should not used for hoisting. The terminal shorting wire should remain in place. If any parts are determined to be missing or defective an RMA number must be issued prior to returning the unit for repair or replacement. Please contact your salesperson or distributor to request an RMA number Handling Ultracapacitor modules are designed for years of maintenance free operation if handled, installed and used properly. These handling precautions should be observed. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2014 Ioxus, Inc. All rights reserved. -
Page 4: Installation
There are 2 power terminals on each module, 1 that accepts M8 Bolts and 1 that accepts M10 bolts. Each terminal should be held with an appropriately sized wrench to prevent twisting while loosening and tightening the terminal bolts. Each terminal should be torqued within 5% of the specified values in the table below. Terminal Size Torque Spec 20 Nm ± 5% 30 Nm ± 5% Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2014 Ioxus, Inc. All rights reserved. -
Page 5: Environment
Careful design consideration should be given to the application to prevent the overheating of the modules. Temperature monitoring is optionally available and discussed later in this document. Please refer to the operational temperature range on the data sheet and be sure to allow for internal heating of the modules. If you require help with the design considerations and sizing please contact your representative for assistance. Venting Please note a venting hole is built into each module and a filler bolt is fitted to it. If external venting is required remove the M5 bolt and fit with appropriate plumbing to relocate the vent. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2014 Ioxus, Inc. All rights reserved. -
Page 6: Electrical
Appropriate size bus bars or cables and terminals should be used for the application. Please not that to minimize system loses the capacitors do not have fusing or internal circuit breakers, careful consideration in the system design should be taken to prevent over current. With the low ESR of the capacitors they can deliver very large amounts of current. A grounding strap should be installed on each module. The worst‐case fault current should be considered when sizing the wire for this application. It is recommended to remove the anodizing or coating (if applied) on the housing at one of the bolting points to allow for the ground strap to be properly installed. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2014 Ioxus, Inc. All rights reserved. -
Page 7: Monitoring
‐02a) CAN connections are very similar to this and will only require jumper cables to connect several modules to the network. Monitoring Jumper Cable Series Bus Bar Parallel Bus Bar System Monitoring Monitoring Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2014 Ioxus, Inc. All rights reserved. - Page 8 Pin out as follows: Pin1: Optical Collector (VC) Pin2: Optical Emitter (SG) Pin3: NTC (TH1) Pin4: NTC (TH2) Generalized Schematic Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2014 Ioxus, Inc. All rights reserved.
- Page 9 Over temperature caution triggered when the sensor measure greater than 60C internal module temperature o 2 monitoring output connectors are fully parallel, no priority -03X CAN Monitor Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2014 Ioxus, Inc. All rights reserved.
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Page 10: Balancing
o Note: CAN connections can be daisy chained (parallel networking), they do not require a switch or any special devices, Ioxus modules will have two connectors to make the integration of this easier o Additional considerations may be required for the primary connection to the network... -
Page 11: Safety
Do not operate above specified voltage or temperature range Do not touch terminals while charged, serious burns, shock or material fusing may occur Discharging A fully discharged module may “bounce back” if it is stored without a shorting wire connected to the + and – terminals. This bounce back can be as much as 12V for the 96V module, and is enough to cause dangerous electrical shocks and other undesirable consequences. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2014 Ioxus, Inc. All rights reserved. -
Page 12: Accessories
Once the modules are discharged, proceed with cleaning with a cloth and a simple water/soap solution. Avoid the use of hoses or pressurized sprays. Once the assembly is clean check for properly torqued fasteners and note any damage to any of the housings or signs of internal damage and replace as necessary. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2014 Ioxus, Inc. All rights reserved. -
Page 13: Reconditioning
The module can be stored in the original package discharged in a dry place. Observe the maximum storage temperature as stated in the specifications. Discharge used module prior to stock or shipment. The shorting wire shipped with the unit should be retained for use during storage to prevent charge from accumulating in the module. Disposal Please recycle according to local codes and regulations for flammable materials Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com © 2014 Ioxus, Inc. All rights reserved.
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