Table of Contents
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Installation Guide and User Manual
Model uST12D1100G31-ISA
uSTART
12V Operating System
Table of Contents
Model uST12D1100G31-ISA ..................................................................................................... 1
Safety ........................................................................................................................................... 2
Description ................................................................................................................................. 3
Feature Identification ........................................................................................................................................................... 3
Unpacking ................................................................................................................................... 3
Installation .................................................................................................................................. 4
Maintenance Mode ............................................................................................................................................................... 4
Mounting Location ............................................................................................................................................................... 4
Pre-Installation Checks ....................................................................................................................................................... 4
Installation .............................................................................................................................................................................. 5
Wiring Diagrams .................................................................................................................................................................. 6
Operation.................................................................................................................................... 7
Status.................................................................................................................................................... 7
Maintenance Mode .............................................................................................................................. 7
Run Mode ............................................................................................................................................. 7
Standby Mode ...................................................................................................................................... 8
Jump Start Mode ................................................................................................................................. 8
Fault Mode ........................................................................................................................................... 8
Bluetooth Connection ........................................................................................................................ 8
Flow Charts ......................................................................................................................................... 8
Run Mode ............................................................................................................................................................................... 9
Maintenance Mode ............................................................................................................................................................ 10
Jump Start Mode ................................................................................................................................................................ 11
Maintenance ............................................................................................................................. 12
Troubleshooting ....................................................................................................................... 12
Toll Free: +1 877-751-4222
®
Medium Duty Vehicles Class 3 - 6 with
Fax:
607-433-9014
© 2017 Ioxus, Inc. All rights reserved.
http://www.ioxus.com
DOC 1-0004 Rev A
IOXUS, INC.
18 Stadium Circle
Oneonta, NY 13820
sales@ioxus.com
2/21/2019
1
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Summary of Contents for IOXUS uSTART uST12D1100G31-ISA
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Page 1: Table Of Contents
Flow Charts ............................8 Run Mode ....................................9 Maintenance Mode ................................10 Jump Start Mode ................................11 Maintenance ..........................12 Troubleshooting ........................12 Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/21/2019 DOC 1-0004 Rev A © 2017 Ioxus, Inc. All rights reserved. -
Page 2: Safety
Please note, you must read and comply with all directions and warnings in this manual. Any questions should be discussed with Ioxus prior to starting the installation or service related to the uSTART module. You can contact Ioxus at www.ioxus.com... -
Page 3: Description
(hammers, chisels, files or power tools in general should not be used) Do not drop uSTART ; internal damage may occur ® Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/21/2019 DOC 1-0004 Rev A © 2017 Ioxus, Inc. All rights reserved. -
Page 4: Installation
(+) and negative (-) terminals line up with positive (+) and negative (-) ® terminals on remaining battery(s) and vehicle positive (+) and negative (-) battery cables. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/21/2019 DOC 1-0004 Rev A © 2017 Ioxus, Inc. All rights reserved. -
Page 5: Installation
Group 31 battery hardware. Install uSTART using the existing Group 31 battery hardware and torque specifications. For custom installations please contact Ioxus Customer Service for additional support. -
Page 6: Wiring Diagrams
IOXUS, INC. 18 Stadium Circle Oneonta, NY 13820 Wiring Diagrams Figure 2: Typical wiring diagram before uSTART® install Figure 3: Typical wiring diagram after uSTART® install Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/21/2019 DOC 1-0004 Rev A © 2017 Ioxus, Inc. All rights reserved. -
Page 7: Operation
Maintenance Mode to Run Mode if a vehicle’s battery charging ® system is active for more than 10 seconds. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/21/2019 DOC 1-0004 Rev A © 2017 Ioxus, Inc. All rights reserved. -
Page 8: Standby Mode
For example, if Run Mode is desired, use the Run Mode flow chart. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/21/2019 DOC 1-0004 Rev A © 2017 Ioxus, Inc. All rights reserved. -
Page 9: Run Mode
IOXUS, INC. 18 Stadium Circle Oneonta, NY 13820 Run Mode Figure 5: Run Mode Flow Chart Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/21/2019 DOC 1-0004 Rev A © 2017 Ioxus, Inc. All rights reserved. -
Page 10: Maintenance Mode
IOXUS, INC. 18 Stadium Circle Oneonta, NY 13820 Maintenance Mode Figure 6: Maintenance Mode Flow Chart Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/21/2019 DOC 1-0004 Rev A © 2017 Ioxus, Inc. All rights reserved. -
Page 11: Jump Start Mode
IOXUS, INC. 18 Stadium Circle Oneonta, NY 13820 Jump Start Mode Figure 7: Jump Start Mode Flow Chart Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/21/2019 DOC 1-0004 Rev A © 2017 Ioxus, Inc. All rights reserved. -
Page 12: Maintenance
On product lifetime is not reduced. applications (ex. Diesel engine cold starts with pre‐heater, or extended heavy lifts with lift‐gate). 2 Infrequent activation of Over Current Protection does not pose any concern for uSTART and can be expected under conditions of very high load, or if uSTART terminals experience a short circuit (ex. wrench contacts both terminals during installation). If fault mode continues to occur after the steps above, contact Ioxus Customer Service. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/21/2019 DOC 1-0004 Rev A © 2017 Ioxus, Inc. All rights reserved. - Page 13 Do not incinerate, crush, or dispose of in trash. Do not recycle with lead-acid batteries. Please recycle according to local codes and regulations for electronic waste. Specifications Please see data sheet for specifications. Toll Free: +1 877-751-4222 Fax: 607-433-9014 http://www.ioxus.com sales@ioxus.com 2/21/2019 DOC 1-0004 Rev A © 2017 Ioxus, Inc. All rights reserved.
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