ABB IRB 1090 Product Manual, Spare Parts
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ABB IRB 1090 Product Manual, Spare Parts

ABB IRB 1090 Product Manual, Spare Parts

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Product manual, spare parts
IRB 1090

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Summary of Contents for ABB IRB 1090

  • Page 1 ROBOTICS Product manual, spare parts IRB 1090...
  • Page 2 Trace back information: Workspace 23D version a16 Checked in 2023-12-14 Skribenta version 5.5.019...
  • Page 3 Product manual, spare parts IRB 1090-3.5/0.58 OmniCore Document ID: 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved. Specifications subject to change without notice.
  • Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.

  • Page 5: Table Of Contents

    1.9.3 Axis-3 gearbox ..................1.9.4 Axis-4 gearbox ..................1.10 Spare parts - Accessories ................... 1.10.1 Axis Calibration items ................1.10.2 Special tools ..................Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.
  • Page 6 This page is intentionally left blank...

  • Page 7: Overview Of This Manual

    • repair personnel. Prerequisites Maintenance/repair/installation personnel working with an ABB Robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work. Organization of chapters The manual is organized in the following chapters: Chapter...

  • Page 8: Product Documentation

    Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
  • Page 9 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.
  • Page 10 This page is intentionally left blank...

  • Page 11: Spare Parts And Exploded Views

    1 Spare parts and exploded views 1 Spare parts and exploded views Spare part level ABB spare parts are categorized into two levels, L1 and L2. Always check the part level before conducting a service work on a spare part. •...

  • Page 12: Spare Parts - Electrical Parts

    Process hub (CP/CS and air hose, with Ethernet) Spare part illustration Cable harness A: Lower cable harness B: Upper cable harness xx1800003490 xx1800003489 Continues on next page Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.
  • Page 13 1 Spare parts and exploded views 1.1.1 Manipulator cable harness Continued Process hub xx2300000951 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 14: Cable Parts And Connector Kits

    M12 Ethernet Cat5e Male straight connector kits 3HAC067414-001 M12 Ethernet Cat5e Male angled connector kits Spare part illustration xx2300001786 Continues on next page Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.
  • Page 15 1 Spare parts and exploded views 1.1.2 Cable parts and connector kits Continued xx2300001787 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 16: Smb Unit

    Spare part list Spare part number Description Spare part level 3HAC069060-001 SMB cover 3HAC063968-001 Serial measurement unit 3HAC044075-001 Battery pack Spare part illustration xx2300000952 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 17: Spare Parts - Base

    1.2 Spare parts - base 1.2.1 Base Spare part list Spare part number Description Spare part level 3HAC069048-001 Base 3HAC060463-001 Base bottom cover Spare part illustration xx2300000953 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 18: Spare Parts - Swing

    1.3 Spare parts - swing 1.3.1 Swing Spare part list Spare part number Description Spare part level 3HAC069050-001 Swing Spare part illustration xx1800003495 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 19: Swing Parts

    Description Spare part level 3HAC069052-001 Swing support cover 3HAC069039-001 Swing support 3HAC061947-001 Mechanical stop, axis 1 3HAC069051-001 Swing cover Spare part illustration xx2300000954 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 20: Spare Parts - Lower Arm

    1.4 Spare parts - lower arm 1.4.1 Lower arm Spare part list Spare part number Description Spare part level 3HAC069056-001 Lower arm Spare part illustration xx1800003497 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 21: Lower Arm Parts

    Spare part number Description Spare part level 3HAC069059-001 Lower arm support cover 3HAC069058-001 Lower arm support 3HAC069057-001 Lower arm cover Spare part illustration xx2300000955 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 22: Spare Parts - Housing

    1.5 Spare parts - housing Spare part list Spare part number Description Spare part level 3HAC069053-001 Housing 3HAC064146-001 Plug screw 3HAC069054-001 Housing cover Spare part illustration xx2300000956 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 23: Spare Parts - Extender Unit

    Spare part number Description Spare part level 3HAC069037-001 Extender unit 3HAC064146-001 Plug screw 3HAC050369-032 Parallel pin Spare part illustration xx2300000957 Continues on next page Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.
  • Page 24 1 Spare parts and exploded views 1.6 Spare parts - extender unit Continued xx2300000959 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 25: Spare Parts - Wrist

    1.7 Spare parts - wrist Spare part list Spare part number Description Spare part level 3HAC087749-001 Wrist 3HAC069061-001 Wrist cover Spare part illustration xx2300000958 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 26: Spare Parts - Motors

    Replace if damaged with one piece each time. 3HAC083589-001 Motor with flange, axis 1 3HAC061934-001 Timing belt, axis 1 3HAC063985-001 Washer Spare part illustration xx1800003502 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 27: Axis-2 Motor

    Cooling pads are wear parts. One cooling pad sheet contains 6 pieces of small pad. Replace if damaged with one piece each time. Spare part illustration xx1800003503 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 28: Axis-3 Motor

    Cooling pads are wear parts. One cooling pad sheet includes 10 pieces of small pad. Replace if damaged with one piece each time. Spare part illustration xx1800003504 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 29: Axis-4 Motor

    10 pieces of small pad. Replace if damaged with one piece each time. 3HAC061937-001 Timing belt, axis 4 Spare part illustration xx1800003505 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 30: Axis-5 And Axis-6 Motors

    Timing belt, axis 6 3HAC083584-001 Motor with flange, axis 6 3HAC083585-001 Motor with flange, axis 5 3HAC061938-001 Timing belt, axis 5 Spare part illustration xx1800003506 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 31: Spare Parts - Gearboxes

    1.9.1 Axis-1 gearbox Spare part list Spare part number Description Spare part level 3HAC087745-001 Gear unit with pulley, axis 1 Spare part illustration xx1800003507 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 32: Axis-2 Gearbox

    1.9.2 Axis-2 gearbox Spare part list Spare part number Description Spare part level 3HAC087746-001 Gear unit with pulley, axis 2 Spare part illustration xx1800003508 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 33: Axis-3 Gearbox

    Spare part number Description Spare part level 3HAC073218-001 Labyrinth sealing ring 3HAC061327-032 O-ring 3HAC087747-001 Gear unit with pulley, axis 3 Spare part illustration xx1800003509 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 34: Axis-4 Gearbox

    1.9.4 Axis-4 gearbox Spare part list Spare part number Description Spare part level 3HAC087748-001 Gear unit with pulley, axis 4 Spare part illustration xx1800003510 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 35: Spare Parts - Accessories

    There are two bushings each on axes 1, 2, 3 and 4. Axis 5 has one bushing and a fixed calibration pin with a protective cover. Continues on next page Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.
  • Page 36 1 Spare parts and exploded views 1.10.1 Axis Calibration items Continued Axis 6 has only one bushing. xx1800003320 xx1800003514 Continues on next page Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.
  • Page 37 1 Spare parts and exploded views 1.10.1 Axis Calibration items Continued xx1800003515 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.

  • Page 38: Special Tools

    Included in the special toolkit 3HAC071022-001. Used to refit the axis-4 motor. xx1800003620 Continues on next page Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.
  • Page 39 1 Spare parts and exploded views 1.10.2 Special tools Continued Spare part number Description Illustration M3x25 eye bolt Included in the special toolkit 3HAC071022-001. xx1900000107 Product manual, spare parts - IRB 1090 3HAC088058-001 Revision: B © Copyright 2023 ABB. All rights reserved.
  • Page 42 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2023 ABB. All rights reserved. Specifications subject to change without notice.

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