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Table of Contents
Related Manuals for Royal Alloy GP300S
Summary of Contents for Royal Alloy GP300S
- Page 1 GP300 S/SP/SE User Manual...
- Page 2 Preface Preface Thank you for choosing your Royal Alloy GP300S/SP/SE scooter. Royal Alloy products embody high technology with reliability and are designed utilising RA Engineering Co., Ltd and its partners’ many years of experience in manufacturing scooters for travel, commuting, and leisure. This is why this model takes a leading position in the market sector.
- Page 3 Contents Note This manual should be regarded as part of the scooter and should be always with the scooter, even when it is resold. Note Our company is working hard towards improvement of product design and quality. This manual contains the latest product information at the time of print. However, it is possible that the manual may have slight differences with your scooter.
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Page 4: Table Of Contents
Names of Different parts ..........7 Front Luggage Box ............. 19 The Serial Numbers ............9 Fuel ..................20 Speedometer Functions GP300S/SP ......10 Engine Oil ................20 Speedometer Functions GP300SE ......12 Transmission Oil ..............20 Switchgear - All Models ..........13 Fuel and Oil Recommendations ....... - Page 5 Contents Contents Inspecting Transmission Oil Level ......... 25 Air Filter ................34 Riding Tips ..............26 Tyres ................... 36 Start the Engine ............... 26 Fuses .................. 38 Setting off ................. 26 Troubleshooting ............. 38 Inspection and Maintenance ........28 Storage Procedures ............39 The first maintenance ............
- Page 6 Precautions for Safe Riding Precautions for Safe Riding Please obey all local traffic regulations and consider safety Safety clothing Recommendation prior to riding. It is advised to control your speed and to Bright-coloured and well-fitting garments are stay within safe and legal limits. recommended.
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Page 7: Names Of Different Parts
Names of Different Parts Names of Different parts 1. Exhaust/Muffler 4. Seat - 3 Different Options 7. Turning Lamps - 2 options 2. Rear Light/Brake Light/Number Plate 5. RHS Accelerator, both sides 8. Front Anti-Dive Suspension Light Brake Levers 3. Rear Rack 6. - Page 8 Names of Different Parts 1.LHS/RHS Brake Levers 5. Rear Indicators 9. Main Stand 2. Rear View Mirrors, All SE and later S/SP 6. Rear Suspension Units 10. Side Stand models are chrome 3. Grip Switches 7. Rear Disc Brake 11. Front Disc Brake 4.
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Page 9: The Serial Numbers
The Serial Numbers The Serial Numbers Engine Number Engine number is stamped on the rear of the crankcase assembly. Note Remember your engine number in mind for convenience in purchasing correct spare parts from your distributor. Chassis Number The chassis number is stamped on the frame right side frame Engine Number rail. -
Page 10: Speedometer Functions Gp300S/Sp
Speedometer Functions Speedometer Functions GP300S/SP GP300S/SP Speedometer 1 - Engine RPM Indicator The indicator will show the engine RPM. 2 - Fuel gauge This shows the fuel volume remaining in the fuel tank. When the pointer points to “F”, the fuel tank is full. When the pointer moves to “E”... - Page 11 Speedometer Functions Speedometer Functions GP300S/SP ODOMETER to TRIP METER - TRIP METER to ODOMETER 8 - ABS indicator (if applicable) (to change between displays) If this warning light appears during running please consult your dealer. • With the ignition key turned to the on position.
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Page 12: Speedometer Functions Gp300Se
Speedometer Functions Speedometer Functions GP300SE GP300SE Speedometer 1 - Engine RPM Indicator The indicator will show the engine RPM. 2 - Fuel gauge This shows the fuel volume remaining in the fuel tank. When the pointer points to “F”, the fuel tank is full. When the pointer moves to “E”... -
Page 13: Switchgear - All Models
Speedometer Functions - Ignition Switch Speedometer Functions GP300SE Long press the left button“SET”: 14 – Odometer The odometer registers the total distance that the scooter Long press the left key to enter the clock setting mode. has been ridden. At this time, the month digit flashes. short press the right button “MODE”... -
Page 14: Left Hand Switchgear
Ignition Switch - Left Hand Switchgear Switchgear - All Models Note When you leave the scooter, you may lock the steering • Rotate the handlebars to ensure that they are unlocked handlebars to help prevent your scooter from being stolen. before riding off. -
Page 15: Right Hand Switchgear
Switchgear Right Hand Switchgear HIGH The high beam is turned on. The low beam is turned on (normal riding conditions). 2 - Horn Button Press this button to sound the horn. 3 - Horn Button This switch is used to turn on/off the left/right indicators to show the other vehicles that you want to turn left or right. -
Page 16: Fuel Filler Cap
Switchgear - Fuel Tank Cap speed of the scooter to slow down or stop. The brake is 8. Main Stand applied by squeezing the brake lever gently towards the To use the main stand, depress it by foot and lift the rear of grip. -
Page 17: Coolant Cap
Fuel Filler Cap - Coolant Cap Fuel Filler Cap Coolant Cap A video showing correct method is shown at link here: https://bit.ly/4fg9kuA or scan the code The coolant cap is located behind the left hand side panel Note Warning It is very important to hold the key AND the flap at same Never open the coolant cap whilst the scooter is hot, time to prevent undue pressure being placed on the key hot coolant can cause serious burns and injury. -
Page 18: Seat - All Versions
Seat Seat - All Versions Seat (King & Queen Seat) Seat Lock (optional single bench seats only) To open and close the seat as follows: To open and close the seat as follows: The seat release button is located on the left hand Carefully lift the rear of the front seat pad, the side and to the rear of the seat, push the button in seat will release and hinge as shown above. -
Page 19: Front Luggage Box
Front Luggage Box Front Luggage Box Caution • Do not keep breakables in the luggage box. • Do not keep valuable item in the luggage box. • Do not place fuel and oil in the luggage box. • Only store water proof items in luggage box... -
Page 20: Fuel
Fuel and Oil Recommendations Fuel and Oil Recommendations Fuel Transmission Oil Use unleaded fuel with an octane number Unleaded Euro 95 Use high quality SAE 75W-80 synthetic motor oil. or higher. Unleaded fuel can extend spark plug life and Specifications API, GL4, GL5 exhaust component life. -
Page 21: Running-In Of New Scooter
Running in of New Scooter Running-in of New Scooter Vary the engine Speed The engine speed should be varied and not held at a The first 600 miles (1000km) are the most important in the constant speed. This allows the parts to be “loaded” with life of your scooter. -
Page 22: Inspection Before Riding
Running in of New Scooter - Inspection before riding Allow the Engine Oil to Circulate before Riding Inspection before Riding Allow sufficient idling time after warm or cold engine start Before riding the scooter, be sure to check the following up before applying load or revving up the engine. -
Page 23: Inspection Of Braking Effect And Free Play
Inspection Before Riding Inspection the Front Brake and Anti-Dive Linkage What to Check Check For.. Check the anti-dive link bar has free movement by twisting Lighting • Operate all lights - headlamp, side from side to side. If any excessive play is found in the up and lamp, tail lamp, brake lamp, turning lamps. -
Page 24: Check Your Fuel Level
Inspection before Riding Check your Fuel Level otherwise there will be a wrong measurement, which may lead to engine damage. Remove again Make sure that the fuel is sufficient to reach your destination and check for the correct oil level it must be (or nearest fuel station). -
Page 25: Inspecting Transmission Oil Level
Inspection Before Riding Inspecting Transmission Oil Level Inspection of the Ignition Unit and the Lights Stop the warmed-up engine; wait for approx.5 minutes. Start the engine, and check if the headlight and the rear Prop up the scooter on the main stand. lights are on. -
Page 26: Riding Tips
Riding Tips Riding Tips When the engine is warm: • Squeeze the rear or front brake lever. Caution • Open the throttle 1/8~1/4. • Push the starter button Before starting, you must Check the quantity of fuel and engine oil. Caution Place the scooter onto the main stand. - Page 27 Inspection Before Riding Look around to see ensure that it is safe to set off. Application of Brakes Activate your appropriate turning indicator. Look around to Combined application of both brakes is recommended. judge the conditions are safe to set off. Keeping the rear Quickly release the throttle grip or rotate backwards brake lever squeezed lever until you are ready to set off.
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Page 28: Inspection And Maintenance
Riding Tips - Inspection and Maintenance Please be mindful that the braking distance on rainy days Lock the handle bar can be twice the distance as those on a dry day. When you park the scooter, lock the handle bar to help protect your scooter from theft. -
Page 29: The First Maintenance
Maintenance Schedule The first maintenance The maintenance after first 600 miles (1000km) is the most important. During running in, all engine parts will have been matched to each other, bedding in will have occurred with other parts. All parts should be readjusted;... -
Page 30: Maintenance Schedule
Inspection and Maintenance Maintenance Schedule The table indicates the most important aspects, which should be carried out per maintenance schedule Key to the Abbreviations I: INSPECT & CLEAN, ADJUST, LUBRICATE Torque driver pins OR REPLACE IF NECESSARY Safety fasteners Plastic sliders in variator C: CLEAN, Clutch bell Spark plug... - Page 31 Maintenance Schedule Bolts and nuts on frame body Tighten the bolts and nuts to specified torque after initial 600miles (1000km) (3 month) and every 2,485 miles (4,000km) (20 month). Specified torques Item Kg/m Item Kg/m Front axle nut 11 Rear axle nut 10.0 Handlebar mounting 12 Rear shock bolt...
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Page 32: Battery
Inspection and Maintenance Battery Battery The battery is located inside the removable cover on the body sect The battery is located inside the removable cover on the body sect beneath the front of the seat. This battery is the sealed type and beneath the front of the seat. - Page 33 Inspection and Maintenance from the spark plug (2.) Clean off any trace of dirt from the spark plug base by using compressed air. Then unscrew it using the spanner supplied in the toolkit and remove it from the engine, cylinder being careful not to let dust or any other substance enter into the cylinder.
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Page 34: Fuel Hose
Inspection and Maintenance Tighten using the spanner supplied in the toolkit; make the Fuel Hose spark plug is correctly tightened then an additional 1/2 of a Replace the fuel hoses every four years. turn to compress the washer. Air Filter Caution The air filter element used in this scooter is a polyurethane TIGHTEN THE SPARK PLUG CORRECTLY. - Page 35 Inspection and Maintenance • Immerse the filter element in the solvent and wash it clean. Filter element • Squeeze the solvent out of the washed filter element by pressing it between the palms of both hands. Do not twist and wring the filter element as this will lead to tearing.
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Page 36: Tyres
Inspection and Maintenance Engine Idle Speed Adjustment Note: Only DOT4.1 glycol-based hydraulic brake fluid is Start up the engine and warm it up. suitable in this vehicle. Don’t mix it with silicon-based or oil-based fluid - otherwise • After engine warms up, turn the throttle stop screw in the hydraulic brake system will be damaged. - Page 37 Inspection and Maintenance over inflated tyres decrease the amount of tyre in contact Tyre Tread Condition with the ground, which can lead to skids and loss of control. Be sure that the tyre pressure is within the specified limits at all times. Tyre pressure should only be adjusted when the tyres are cold.
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Page 38: Fuses
Inspection and Maintenance - Troubleshooting Fuses Caution The fuses are located under the left hand side panel. Do not allow the fuel to spill. Do not allow any fuel to come in contact with the hot engine or exhaust or ignition If there is any electrical system failure, first check the fuse. -
Page 39: Storage Procedures
Troubleshooting - Storage Procedures Engine Stalling Storage Procedures • Check the fuel supply in the fuel tank. • Check the engine idle speed. If the motorcycle is to be left unused for extended period • Check the ignition system for intermittent spark. of time for winter storage or any other reason, the machine needs special servicing requiring appropriate materials, equipment and skill, For this reason, we recommend that... -
Page 40: Procedure For Returning To Service
ACF50, WD40 Corrosion Inhibitor, Jenolite Waxoyl etc. Coat the painted surfaces with a good high quality vehicle wax. Please note: We suggest that you perform this task upon purchasing you new Royal alloy Scooter as part of your regular care and maintenance. -
Page 41: Specifications
Specifications Specifications Model GP300S/SP/SE Front tyre size 110/70-12 Rear tyre size 120/70-12 Overall size (mm) 1845×670×1115 Wheel base (mm) 1390 Inflation: Net weight (Kg) Front 32 PSI Max load weight (kg) Rear 34 PSI Fuel tank (L) 10.5 Front brake...
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