Royal Alloy GP300S Owner's Manual
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Royal Alloy GP300S Owner's Manual

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  • Page 2 This owner's manual contains important safety, operational and maintenance information. Any person operating or riding as a passenger on your scooter should carefully read and fully understand the entire contents of this manual prior to riding the vehicle. For your safety, follow all safety warnings contained within the owner's manual and the labels applied to your scooter.

  • Page 3: Introduction

    The first 500 miles are the most important in the life of your scooter. Proper break-in during this time will ensure maximum life. Please refer to the break-in section for specific break-in procedures prior to riding. You should always use original Royal Alloy OEM parts for all maintenance and repairs as they have been designed specifically for your vehicle.

  • Page 4: Table Of Contents

    Table of Contents PRE-RIDE INSPECTION (CONTINUED) NOTICE................Throttle Inspection and Adjustment........INTRODUCTION............Engine Oil Type, Level Check, and Fill ......... TABLE OF CONTENTS..........Tire Inspection and Pressure Adjustment......VEHICLE SAFETY Cable Inspection and Lubrication......... Accessories, Modification, Noise Regulation...... Vehicle Center and Side Stand, Assembly Check....Loading, Maintenance, Pre-ride Inspection .......

  • Page 5: Vehicle Safety

    Royal Alloy approved accessories have been designed for bypass, defeat, or render inoperative any device or element use on your scooter. Always install Royal Alloy approved of design installed on or in a motor vehicle or motor vehicle accessories on your scooter. Your dealer can assist you in engine in compliance with regulations.

  • Page 6: Carbon Monoxide Gas

    Vehicle Safety Properly Load Your Scooter Carbon Monoxide Gas You and any passengers The exhaust gasses from this vehicle contain carbon should utilize the monoxide, a colorless, odorless, and highly toxic gas. floorboard and footrests for An enclosed area such as a garage can quickly fill up with your feet.

  • Page 7: Safe Riding

    Safe Riding Your scooter can provide many years of riding enjoyment. You must take responsibility for your own safety and the safety of others. There are many steps you can take to protect yourself and others while riding. Here are some very important safety precautions: Wear a Helmet Rider safety begins with quality head protection.

  • Page 8: Identification Numbers

    Identification Numbers Vehicle Identification Number ( VIN ) is located on the VIN plate ( 1 ) or on the lower portion of the frame ( 2 ). Record your Vehicle Identification Number: The Engine Serial Number (ESN) is located on the rear left side of the engine (3). Record your Engine Serial Number: _________________________________________...

  • Page 9: Vehicle Layout

    Vehicle Layout Ignition Switch Operation Insert the key and select ON ( 1 ), OFF ( 2 ), OPEN ( 3 ), or ( 4 ) LOCK. 1. Turn key to ON position ( 1 ) to operate the vehicle. In this position, the key cannot be removed.

  • Page 10: Dashboard

    Vehicle Layout Dashboard Engine Speed Current engine speed measured in thousands of revolutions per minute (x1000 rpm). Fuel Level Indicator Current fuel level indicated by F – Full to E – Empty. Odometer / Trip Odometer Distance traveled during the life of the vehicle or current trip measured in miles or kilometers.
  • Page 11 Vehicle Layout Dashboard Mode Selector Button Odometer / Trip Odometer Selection The dashboard mode selector button is red and located To change between odometer and trip odometer: in the glovebox. The button is used to change between 1. Press the dashboard mode selector button once to odometer and trip odometer.
  • Page 12 Vehicle Layout Miles / Kilometers Unit Selection Trip Odometer Reset While the trip odometer is visible: There are two options for unit selection: 1. Hold the dashboard mode selector button for 5 1. Distance measured in miles and speed measured in seconds to clear the trip odometer history.

  • Page 13: Handlebar Controls

    Vehicle Layout Handlebar Controls Headlight Switch Left Handlebar Controls Right Handlebar Controls Press up for HIGH Beam Press down for LOW Beam 2. Turn Signal Switch Press switch left to signal a LEFT turn. Press switch right to signal a RIGHT turn. Press center button to turn indicator OFF.

  • Page 14: Front And Rear Brake Controls

    Vehicle Layout Front & Rear Brake Controls Extend your fingers over the brake lever. Pull lever toward the grip to actuate brake. The brake lever will slow the vehicle with firm pressure. REAR BRAKE LEVER FRONT BRAKE LEVER...
  • Page 15 Vehicle Layout Fuel Fill Location Bag Hook Raise the seat forward toward the handlebar to expose A bag hook is located on the inner front side of the the fuel cap. Return the seat to rest on the body panel leg shield.
  • Page 16 Vehicle Layout Side Stand and Center Stand Glovebox Storage The side stand is The glovebox is located located near the under the ignition switch undercarriage. It is and the bag hook. Use important that the the ignition key to open stand is resting on firm the glovebox by inserting ground to prevent the...
  • Page 17 Vehicle Layout Fuel Fill USB Charging The fuel tank fill location is under the seat. Lift the seat Your scooter is equipped with a USB Charging Port to the upright position. located in the glovebox compartment. Remove Insert the key to unlock and turn counterclockwise to protective cover to expose USB charging port.
  • Page 18 Vehicle Layout Rear Rack Coolant Tank Cap The rear rack is located on the rear portion of the main The coolant tank cap is located on the left side of the body behind the seat. The rear rack can be used as a vehicle behind the side body panel.

  • Page 19: Pre-Ride Inspection

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. This is a checklist. Detailed procedures are in the pages that follow. ITEM PROCEDURE Check the brake function, clearance, brake-fluid level, inspect for fluid leaks, if necessary, add DOT 4 or higher brake fluid. Check brake lever free-play and adjust if necessary. Check brake FRONT BRAKE pad wear.

  • Page 20: Pre-Ride Inspection (Continued)

    Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Front Brake Front Brake lever free-play: 10 - 20mm If the brake lever has no free-play or is too loose, there is a The front brake is a hydraulic disk type. Inspect the brake potential brake system fault.
  • Page 21 Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Front Brake Disc and Pads Rear Brake Inspect the brake disc for wear, glazing and/or warping. The rear brake is a hydraulic disk type. Inspect the brake Inspect the brake pads to ensure the pad thickness is not system prior to each ride.
  • Page 22 Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Rear Brake Disc and Pads Rear Brake Fluid Check all joints along the brake hose for any fluid Inspect the brake disc for wear, glazing and/or warping. leaking from the joint or the brake cylinder. Leakage Inspect the brake pads to ensure the pad thickness is has occurred if you see wet or oxidized fluid sludge.
  • Page 23 Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Throttle Throttle Adjustment Check the throttle cable for ease of movement by turning Slide the protective rubber cover ( 1 ) to expose the throttle the twist grip from fully close to fully open. adjustment screw.
  • Page 24 Pre-Ride Inspection Perform a pre-ride inspection prior to every ride. Engine Oil Check Engine Oil Start engine and run for 1 minute prior to checking oil level. Genuine Motor Oil is the oil brand recommended by Royal The engine oil fill access is located near the lower right side of Alloy.
  • Page 25 Inspect the tire for foreign material such as nails, screws, glass or other objects that may have become lodged in the tire. Visit a Royal Alloy dealer for tire replacement if necessary.
  • Page 26 Apply pressure in all directions for each assembly to check locations. for unusual movement. If you notice any unusual vibration, shake or other indication that a problem may exist, have your vehicle towed to a Royal Alloy dealer for inspection Grease and resolution. Cable Lubricant...
  • Page 27 Pre-Ride Inspection Fuel System Lighting Lighting is a very important safety feature that helps you Check your fuel level prior to each ride. navigate at night and communicate your actions with other drivers. Properly functioning lighting can make you more Fuel Tank capacity: 10.5 liters visible to other drivers, reducing the possibility of an Fuel specification: Unleaded 91 octane or higher...

  • Page 28: Operation

    Operation Vehicle Operation Vehicle Start Before starting your vehicle, you should be familiar with Ensure the kill switch is in the RUN position. all operations and functions of this vehicle. You should Ensure the side stand is in the upright position. have completed the pre-ride inspection, and you should be wearing safety gear.
  • Page 29 Operation Initial Engine Run-In Engine Life When your engine is new or when you have installed Your engine life is highly dependent upon how you operate new engine components, it is very important to follow and maintain your vehicle. this run-in procedure. During this period, each part within Your scooter is equipped with a CVT transmission.
  • Page 30 Operation Engine Warm-Up Hold the rear brake lever and push the vehicle forward off the center stand. After engine start, allow the engine to come up to operating temperature by idling the engine for at least 1 minute and then using mild acceleration during the first 3 minutes of operation.

  • Page 31: Braking

    Operation Braking The left-hand brake lever actuates the rear brake. You should always be prepared to use your brakes. Unexpected behavior of fellow motorists, road debris, animals and other obstacles can arise without notice. Becoming familiar with and actively covering your brakes while riding can drastically reduce braking distances and improve safety.

  • Page 32: Engine Stop, Parking

    Operation Engine Stop Parking To stop the engine, turn ignition key to OFF. (3) Park your vehicle with the exhaust facing away from any Remove the key. pedestrian traffic. Place vehicle on the center stand whenever possible for the most stability. If possible, park in front of larger vehicles so they can visibly see your parked vehicle.

  • Page 33: Periodic Maintenance

    CAUTION: If you are unfamiliar with performing these other critical vehicle components. maintenance procedures, visit a Royal Alloy dealer for If you are not technically skilled enough to perform assistance. any specific maintenance task, you should have the maintenance completed by an authorized Royal Alloy dealer.
  • Page 34 Periodic Maintenance Abbreviation Key I: INSPECT & CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE Check Engine Oil Level every 600 mi/1,000 km ** Replace every 2 years. *** Replace every 4 years. Torque driver pins Safety fasteners Plastic sliders in variator cover...
  • Page 35 Periodic Maintenance Key to the Abbreviations I: INSPECT & CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY C: CLEAN R: REPLACE A: ADJUST L: LUBRICATE * Check Engine Oil Level every 600 miles/1,000 km ** Replace every 2 years. *** Replace every 4 years. Brake fluid ** Coolant level** Headlight aiming adjustment...
  • Page 36 3. Measure belt width to determine wear. 4. Inspect belt for cracks, frays, or other damage. CAUTION 5. Inspect clutch pads for wear, glazing. CAUTION: If you are unfamiliar with performing these maintenance procedures, visit a Royal Alloy dealer for assistance.
  • Page 37 Spark plug gap : 0.6 - 0.7mm damage is observed. - Reinstall spark plug and torque. CAUTION Torque: 11.7 N-m (8 ft-lb) CAUTION: If you are unfamiliar with performing these maintenance procedures, visit a Royal Alloy dealer for assistance.
  • Page 38 Royal Alloy dealer inspect immediately. CAUTION CAUTION CAUTION: If you are unfamiliar with performing these CAUTION: Do not mix brake fluid types. This maintenance procedures, visit a Royal Alloy dealer for could cause brake failure assistance.
  • Page 39 CAUTION: Disassembling any sealed component on the CAUTION: If you are unfamiliar with performing these battery can damage the battery. maintenance procedures, visit a Royal Alloy dealer for Never jump start the battery as this can damage vehicle assistance. electronics.

  • Page 40: Storage Guide

    Storage Guide Storage It is important to take the proper steps for storage of the oil. Reinstall the spark plug back into the cylinder. your scooter to reduce the effects of deterioration Use a clean cloth and avoid any material from entering during extended non-use period of times.

  • Page 41: Maintenance Record

    Maintenance Record Maintenance Actual Dealer Maintenance Actual Dealer Date Date Plan Mileage Mileage Plan Mileage Signature Mileage Signature...

  • Page 42: Technical Data

    Technical Data Engine Chassis Type 1P75MN Length 1845 mm / 73 in 278.3 cc Displacement Width 670 mm / 26 in 75 mm Bore Height 1115 mm / 44 in 63 mm Stroke Wheelbase 1390 mm / 55 in 11:1 Compression Ratio Curb Weight 166 kg / 366 lb...

  • Page 43: Reporting Safety Defects

    This owner's manual should always remain in your vehicle for reference. This manual should be considered a permanent part of your vehicle. The information contained within this manual is the latest available at the time of publication. Royal Alloy reserves the right to make changes to products and publications at any time without notice. There may be information in this manual that differs slightly from your vehicle as improvements and changes occur regularly.

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