Related Manuals for SkyLine skyTECH SKY-WCB-01
Summary of Contents for SkyLine skyTECH SKY-WCB-01
- Page 1 User Instructions Manual skyTECH™ Wheeled Catch Block SKY-WCB-01 Skyline Ziplines Ltd. admin@skylineziplines.ca www.skylineziplines.ca...
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Page 2: Revision History
Revision History Revision Sections Affected Changes Date Original Publication 11 September 2023 Version: USER INSTRUCTIONS MANUAL – WHEELED CATCH BLOCK Page 2 of 24... -
Page 3: Table Of Contents
Table of Contents EVISION ISTORY ABLE OF ONTENTS ARNINGS AND MPORTANT OTICES DESCRIPTION Applications Standards Description of skyTECH™ Wheeled Catch Block LIMITATIONS Capacity and Working Load Limit Environmental Hazards Sharp Edges Training SYSTEM REQUIREMENTS Compatibility of Components Compatibility of Connectors Making Connections NOMENCLATURE AND ASSEMBLY Description of Parts –... -
Page 4: Warnings And Important Notices
Knowledge by the user of all appropriate techniques and risks is required. This manual contains information and instructions specific to the skyTECH™ Wheeled Catch Block and associated equipment manufactured by Skyline Ziplines Ltd. Make sure this User Instructions Manual is the latest version available. Contact Skyline Ziplines to obtain the latest document revisions, important Updates and other notices. -
Page 5: Description
1.0 Description 1.1 Applications SkyTECH™ Wheeled Catch Blocks are to be used as braking safety equipment for ziplines only. 1.2 Standards Refer to local, provincial/state and federal laws and regulations pertaining to the installation and use of this type of equipment. 1.3 Description of skyTECH™... -
Page 6: Limitations
2.0 Limitations Consider the following application limitations before using this equipment: 2.1 Capacity and Working Load Limit ▪ Not to be used in operations exceeding 60 mph braking speeds ▪ Not to be used in operations exceeding 300 lbs. patron weight 2.2 Environmental Hazards Use of this equipment in areas with environmental hazards may require additional precautions to prevent injury to the user or damage to the equipment. -
Page 7: System Requirements
Connectors used to attach to the Skyline Catch Block should meet these specifications: ▪ Minimum break strength of 15 kN or 3,300 lbs ▪... -
Page 8: Nomenclature And Assembly
4.0 Nomenclature and Assembly 4.1 Description of Parts – Primary Wheeled Catch Block Version: USER INSTRUCTIONS MANUAL – WHEELED CATCH BLOCK Page 8 of 24... -
Page 9: Description Of Parts - Secondary Wheeled Catch Block
4.2 Description of Parts – Secondary Wheeled Catch Block Version: USER INSTRUCTIONS MANUAL – WHEELED CATCH BLOCK Page 9 of 24... -
Page 10: Procedure For Assembling Wheeled Catch Block
4.3 Procedure for Assembling Wheeled Catch Block Tools Required: (2) 7/16” Sockets, (2) Ratchet Drivers, (1) 3/16” Allen, (1) 1/2” Socket 4.3.1 Install bumpers (SKY-CB-05) with 1 bolt (SKY-CB-06, 1-1/4”) and 1 washer (1/4”) per bumper on the front of the block. Torque to 6 ft-lbs. 4.3.2 Primary catch block only: Install right and left teeth (SKY-CB-03) with 1 bolt (SKY- CB-04, 2-3/4”), 1 washer (1/4”) on top, 1 washer (1/4”) on bottom, and 1 nut (1/4”) on bottom. -
Page 11: Procedure For Attaching Wheeled Catch Block To Zipstop
4.3.19 Primary catch block only: Insert end of bungee through the second hole on the gooseneck and tie another single overhand knot. 4.3.20 Primary catch block only: Check that the teeth open and close 4.3.21 Attach connector (see Section 3.2 For Connector Compatibility) and brake system 4.4 Procedure for Attaching Wheeled Catch Block to zipSTOP Items Required: Catch Block, Brake System, Brake Rope, Thimble... -
Page 12: Standard Operating Procedures
5.0 Standard Operating Procedures The following operating procedures outline only the necessary steps required to complete each process. The procedures do not consider additional safety requirements and additional safety considerations that should be considered for each site. Please consult a qualified person and/or your site-specific manual to ensure all necessary steps are taken to guarantee safety in your operations. -
Page 13: Training
Gaining an adequate education in proper techniques and methods of safety is your own responsibility. Training should be done under the supervision of competent persons. It is recommended that Skyline Ziplines perform a manufacturer’s training to cover the material in this document, use with other equipment, and site specific training. -
Page 14: Inspection
7.3 Documentation Process Located in Appendix A is a sample Inspection form that Skyline Ziplines recommends using as a template. Located in Appendix B is a sample Maintenance form that Skyline Ziplines recommends using as a template. -
Page 15: Maintenance And Storage
Thoroughly inspect all equipment after extended storage and before re-installation. 8.2 Replacement Parts and Repairs All replacement parts must be purchased through Skyline Ziplines Ltd. All equipment repairs must be performed by the following: Skyline Ziplines Ltd, an authorized contractor/vendor of Skyline Ziplines Ltd with approval or trained and authorized onsite personnel. -
Page 16: Primary Block Only - Wheeled Catch Block Maintenance - Replacing Bungee (Sky-Cb-09)
8.4.6 Re-install the bushing and 5/16” bolt. Torque to 11 ft-lbs. 8.4.7 Reinstall the two halves of the catch block over the cable, encapsulating it between the four wheels. 8.4.8 Insert the two 5” bolts with a washer on each side and torque to 6 ft-lbs. 8.4.9 For primary block: Insert one end bungee (SKY-CB-09) through one hole of Gooseneck (SKY-WCB-07) and tie a single overhand knot. -
Page 17: Lifetime
604-905- 4149. Skyline Ziplines will investigate the incident and if a product recall alert is required, shall notify all known customers and distributors who have purchased the product. -
Page 18: Warranty
6-1006 LYNHAM ROAD WHISTLER, BRITISH COLUMBIA, CANADA V8E 0S3 Skyline Ziplines LTD will use reasonable commercial efforts to return all product in a timely manner to the designated location and will be responsible for all shipping costs. Skyline Ziplines LTD reserves the right to modify this limited warranty at any time, in its sole discretion. -
Page 19: Appendixa - Inspection Form
Appendix A – Inspection Form *Sample files available upon request This Page Is Intentionally Blank Version: USER INSTRUCTIONS MANUAL – WHEELED CATCH BLOCK Page 19 of 24... - Page 20 Version: USER INSTRUCTIONS MANUAL – WHEELED CATCH BLOCK Page 20 of 24...
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Page 21: Appendixb - Maintenance Log
Appendix B – Maintenance Log *Sample files available upon request This Page Is Intentionally Blank Version: USER INSTRUCTIONS MANUAL – WHEELED CATCH BLOCK Page 21 of 24... - Page 22 Version: USER INSTRUCTIONS MANUAL – WHEELED CATCH BLOCK Page 22 of 24...
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Page 23: Appendixc - Documentation Process Flowchart
Appendix C – Documentation Process Flowchart Version: USER INSTRUCTIONS MANUAL – WHEELED CATCH BLOCK Page 23 of 24... -
Page 24: User Instructions Manual - Wheeled Catch Block
Skyline Ziplines Ltd. Headquarters 6-1006 Lynham Road Whistler, British Columbia Canada V8E 0S3 Canada Phone: (604) 905 - 4149 admin@skylineziplines.ca www.skylineziplines.ca Version: USER INSTRUCTIONS MANUAL – WHEELED CATCH BLOCK Page 24 of 24...
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