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PIREG-C
2
Resistance temperature controller
PIREG-C2 controller
Contents:
16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 1 of 66
Device Description:
PIREG-CT-50 current transformer
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Applications:
Packaging machines for sealing
plastic foils
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Related Manuals for Toss PIREG-C2
Summary of Contents for Toss PIREG-C2
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Page 1: Table Of Contents
5.2. RS232 a. USB interface acknowledg. 24 3.4.8. Error causes - Remedy 5.2.1. OK acknowledgement 3.4.9. Error memory 5.2.2. Error 1 acknowledgement 4. Operation 5.2.3. Error 2 acknowledgement 4.1. DIP switches 5.2.4. Error 3 acknowledgement 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 1 of 66... - Page 2 5.4.30. STEU command 9.3. RS232 / RS485 connection - interface 64 5.4.31. STKA command 10. Application note 5.4.32. STRS command 10.1. Application instructions 5.4.33. STST command 11. Disposal 5.4.34. TKEI command 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 2 of 66...
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Page 3: General, Safety And Warning Instructions
The purpose of this device description is to ensure optimum installation, commissioning, operation and maintenance of the PIREG-C2 and must be read prior to carrying out any of the actions described. Keep the device description handy and accessible to all users for possible referencing. Pass this manual on to future users of the PIREG-C2. -
Page 4: Note On The Heating Conductor
PIREG-C2. The appropriate temperature coefficient of the heat- ing conductor must be set at the PIREG-C2 by means of the DIP switches or via the interfaces. The tem- perature coefficient of the heating conductor must be positive over the entire temperature range. The... -
Page 5: Note On The Current Transformer
La résistance ohmique apparente est intégrée dans le PIREG-C2. Le transformateur de courant doit être monté de telle sorte que les champs mag- nétiques de dispersion du transformateur de soudage ou d'autres champs de dispersion n'influ- encent pas la mesure. -
Page 6: Short Description
The PIREG-C2 can conduct the calibration at room temperature (always taken to be 20°C) as well as at any other ambient temperature between 0 - 50 °C. The controlled is informed of the actual reference tem- perature from outside. -
Page 7: Operating States
OK signal. The sealing controls are then released. During calibration steps 1 to 7, no "Start" signal may be given as otherwise the PIREG-C2 will interrupt the calibration with error 2. -
Page 8: Determining The P-Factor
PIREG-C2. At the beginning of the 8-point Tc correction, the "Calibration" LED flashes while the communication setup time at a cycle rate of 1 Hz, while the PIREG-C2 tries to establish the connection to the external ther- mometer. -
Page 9: Single-Point Tc Correction
OFF state. Single-point Tc correction has an OFF and an ON state. After the single-point Tc correction was started, the PIREG-C2 is in the OFF state. When the PIREG-D is in the ON state, the heating conductor is heated to the tempera- ture which was set as target value in the OFF state. -
Page 10: P-Factor Correction
Start" signal is still applied (evaluation of the rising edge). If the DIP switch 10 is switched in the ON position for less than one second, the PIREG-C2 is set to the single-point Tc correction. If the pulse control was configured by command (KONF) for the calibration start input (5), the PIREG-C2 switches in the single-point Tc correction when a high-signal is applied for less than one second (... -
Page 11: Calibration Switching
The PIREG-C2 performs its own calibration for each heat conduc- tor, which is also stored separately. 3.2.3. Time log functions: The PIREG-C2 offers the possibility to record the time behaviour of a sealing process, e.g. to detect long-term changes (from V1.01/1.09/1.06). The time log functions are used to rec- ord the time behaviour of the sealing system, which essentially consists of the sealing transformer and heating conductor, during a sealing process. -
Page 12: On State
OK range during the sealing process after the stabilisation time has ended the PIREG-C2 will go to error state with error 8. The stabilisation time begins as soon as the actual value has reached the temperature OK range. In the event of a change of the target value by more than 2 °C, the stabilisation period is restarted. -
Page 13: Communication Monitoring
- Variant 1: Under variant 1, the PIREG-C2 monitors the heating time to a maximum value. If the actual value of the temperature does not reach the temperature OK range within the set heating time, the PIREG-C2 switches to the error state with error 8. -
Page 14: Reference R20 Value Monitoring
R20 value monitoring and sets the OK range around the stored reference R20 value. If the currently calibrated R20 value of the controller is outside the OK range, the PIREG-C2 will go to the error state with error 10. -
Page 15: Error Causes - Remedy
- Temperature coefficient correction range ex- 3.1.8 and 3.1.9. ceeded or - Parameter error: continuity and dynamics of the 3.1.1. selected temperature coefficients in relation to the temperature range. 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 15 of 66... -
Page 16: Error Memory
PIREG-C Figure 7: Error areas 3.4.9. Error memory: The PIREG-C2 has an error memory in which the last 100 error events are stored. The error memory can be read out by command (FESP) and cleared by command (FESL). The respec- tive error event is stored together with the value of the operating hours counter at the time of the error, so it can be linked to a time. -
Page 17: Operation
DIP switches (factory setting). The other is extended operation via the RS232 (1), RS485 (2) and USB interfaces (3), with which the PIREG-C2 is equipped. Combinations of both types of operation are possi- ble. When operating via an RS232, RS485 or USB interface, extended adjustments are possible, for in- stance freely selectable temperature coefficients and temperature ranges. -
Page 18: Switch 5, Calibration Comparison Time
- For the 500°C temperature range the points are: 50, 100, 150, 200, 250, 300, 350 and 400 °C. At each step the actual temperature of the heating conductor is reported back to the PIREG-C2 as a tar- get value or directly as a measured value of the external thermometer from outside. Each individual set- ting point is checked immediately when a maximum deviation of ±20 % is recorded (error 13). -
Page 19: Switch 10, Single-Point Tc Correction
Tc correction is carried out outside the standard calibration and is started from the OFF state. Single-point Tc correction has an OFF and an ON state. After start-up the PIREG-C2 is in the OFF state. When the PIREG-D is in the ON state, the heating conductor is heated to the temperature which was set as target value in the OFF state. -
Page 20: Calibration Start Input
PIREG-C2 switches in the calibration state. 4.3.3. Reset input: When a high signal is applied to the reset input (7), the PIREG-C2 is reset to the state after power-on. This allows you to leave the error state without Reset switching off the mains voltage. -
Page 21: Alarm Output
4.5.3. Switch 3 Heating time of the automatic temperature coefficient correction: When the DIP switch 3 is switched in the ON position in the Reset state the PIREG-C2 will adopt the value set at the DIP switches 6 to 10 (0…310 s in 10 second steps) as the heating time for the automatic temperature coefficient correction. -
Page 22: Interface
5.1.2. Addressed RS232 communication: Communication via the RS232 interface can also be ad- dressed. This allows the RS232 interfaces of up to three PIREG-C2 to be connected in parallel. In this way, a communication partner can communicate with up to three PIREG-C2 via an RS232 interface. The addressing of the RS232 communication is switched on and off by command (KOKO). - Page 23 Start character for short set: Start character for control set and long set: Device ad- 0- 250 range for the individual device addresses of the PIREG-C2. The address 0 is dress GA: the factory setting. 255, at this address, all the PIREG-C2s connected to a bus can be addressed at the same time.
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Page 24: Rs232 A. Usb Interface Acknowledg
Tc correction is started. While the communication is being triggered, the PIREG-C2 sends the request telegram up to four times to the thermometer if it doesn’t receive a valid reply before. The maximum communication setup time results from the transmission interval time. -
Page 25: Rs485 Interface Acknowledgements
Syntax: Acknowledgement: Short set, function field FF, bit 4 = 1 Description: The PIREG-C2 transmits this acknowledgement if the code of the function field FF or the command index BI is unknown to the controller. Example Message: 10 21 10 31 16... -
Page 26: Command Overview
UIMW Querying the samples of Ur and Uir and calculated of the effective values 71h 5.4.38. of Ur and Uir VERS Querying the device and both program version of the PIREG-C2 controller 69h 5.4.39. X WESE Setting the factory settings 0Ch 5.4.40. -
Page 27: Ahue Command
OK range around the nominal value is set with lower limit "uuu" (5…99K) and upper limit "ooo" (5…99 K) in K. In variant 1, the actual value of the PIREG-C2 must have reached the temperature OK range before the heating time "ttt" has expired in 0.1 s (0 ... 99.9s). In variant 2, the actual value must have reached the temperature OK range within the time window "sss"... -
Page 28: Brat Command
Example Read: 68 03 03 68 21 89 6F 19 16 (GA=21h) RS485: Response: 68 08 08 68 21 00 6F 2B 18 49 00 00 1C 16 ZYKL Reference: 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 28 of 66... -
Page 29: Dips Command
Description: Querying the setting of the DIP switches of the PIREG-C2. The DIP switches have the same function as the setting switches. The KONF command is used to select whether the DIP switches or the setting switches are to be used. -
Page 30: Eipa Command
Setting and querying the setting switches of the PIREG-C2. The setting switches have the same function as the ten DIP switches on the PIREG-C2 without bus system. The KONF command is used to select whether the DIP switches or the setting switches are to be used. - Page 31 - Tc3= „±cccc“ in 0.01x10 (-9999…+9999) At the same time, the PIREG-C2 also checks the progress of the resistance, given by the stored temperature coefficients, for continuity and dynamics in the -20 …+600 °C tem- perature range. As a response, the PIREG-C2 provides the temperature range "sss" for continuity and "ddd"...
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Page 32: Feko Command
OK or error acknowledgement; response time max. 6 ms Release: not in the On or calibration state Setting and querying of the settings of the error configuration of the PIREG-C2 controller. Description: With the error configuration the following error messages can be activated and deactivat- ed at the PIREG-C2. -
Page 33: Fesl Command
OK or error acknowledgement; response time max. 225 ms Release: not in the On or calibration state Clear the contents of the error memory with the status z=1. The PIREG-C2 stores the last Description: 100 error events. After deletion, all values of the memory locations are zero. -
Page 34: Fezu Command
2= too large with temperature monitoring: 3= too small 4= too large 5= heating time exceeded with heating monitoring: 6= heating time fallen below Temperature jump: 7= downwards 8= upwards 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 34 of 66... -
Page 35: Gadr Command
Syntax: Read: Control set, BI = 6Bh RS485: Response: Long set with DB0 and DB1 H byte L byte Description: Querying the device type "ttt" (line voltage,...) of the PIREG-C2 controller Example Read: LGTYP Response: AGTYP 200 RS232/USB: Example Read:... -
Page 36: Gwpa Command
With the value "000" for the heating time "ttt", the heating time limit is switched off. If the set maximum heating time is exceeded in the ON state, the PIREG-C2 goes to error state with error 2 and stops heating. -
Page 37: Istw Command
Long set with DB0 and DB1 H byte L byte Description: Querying the current actual temperature value "iii" in °C of the PIREG-C2. The actual value "iii" is limited to a maximum of 999 and negative actual values are set to zero. Example Read:... -
Page 38: Kapa Command
H byte L byte H byte L byte H byte L byte ±aaaa defg DB15 DB14 DB13 DB12 DB11 DB10 H byte L byte H byte L byte H byte L byte ±cccc ±bbbb g3 g2 g1 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 38 of 66... -
Page 39: Kasr Command
Description: Querying the following parameters of the calibrated calibration (1...8) of the PIREG-C2 controller: - Settings "defg" (see below) - Reference temperature "bbb" (0...50, 255 with variable reference temperature) in 1 °C - Temperature range "ttt" (100...500) in 1 °C - Temp. -
Page 40: Koko Command
On or calibration state Description: Setting and querying the communication configuration of the PIREG-C2 controller. The communication configuration is used to make the following additional settings for the RS232, RS485 and USB interfaces and the respective communication:... - Page 41 Setting and querying the configuration of the PIREG-C2. The configuration determines whether the temperature setpoint of the PIREG-C2 is controlled via the target value input or via the serial interfaces, which setting elements are used, how the alarm and OK out-...
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Page 42: Koue Command
“zzz” (0…99.9s) in 0.1s of the communication monitoring of the interface with the number “n” (1=RS232, 2=RS485 and 3=USB) The PIREG-C2 controller switches to an error state (error 9) if the communication moni- toring is activated and there is no communication via the interface for a time longer than the set downtime. -
Page 43: Ktkz Command
8-point Tc correction during calibration and the single-point Tc correction using the external thermometer. After the heating time has elapsed, the PIREG-C2 moves to the next temperature step in the 8-point Tc correction or ends the single-point Tc correction. -
Page 44: Pfue Command
"uuu” (1…100) and the upper limit "ooo" (1…100) are used to define an OK range for the P-factor of the controller determined during the calibration. If the P-factor of the controller is outside the OK range, the PIREG-C2 controller switches to the error state (error 10). -
Page 45: Rrue Befehl
“ooo” in % (5...100), an OK range is defined around the reference R20 value for the R20 value (in 0.01 Ω) of the controller currently determined during calibration. If the current R20 value of the controller is outside the OK range, the PIREG-C2 controller switches to the error state (error 10). (from V1.01/1.09/1.06) The reference R20 value monitoring is only carried out if the reference R20 value is de- fined by command (RHZL) for the respective calibration. -
Page 46: Solw Command
Setting and querying the temperature setpoint "sss" in °C of the PIREG-C2. Depending on the selected configuration of the PIREG-C2, either the voltage at the setpoint input or the setpoint specified with this command is used as setpoint. This command is only effec- tive if the setpoint is controlled via the interfaces with the SKONF command. -
Page 47: Stka Command
Syntax: Write: Long set with DB0, BI = 3Ah RS485: Response: short set, OK or error acknowledgement; response time max. 1 ms Release: in all states (effectiveness depends on state) 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 47 of 66... -
Page 48: Tkei Command
In RS485 communication, the nine long sets of the response are sent one after the other with a pause of 3ms each. Example Read: LTKEI RS232/USB: Response: 1;0;0251;0273 1;1;0500;0569 … 1;8;2400;2761 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 48 of 66... -
Page 49: Tokg Command
"ooo" in K (5…99 K). If the actual value leaves this range during sealing, once the range has already been reached the PIREG-C2 controller goes into error (error 8). 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 49 of 66... -
Page 50: Uimw Command
OK range. If the actual value leaves the temperature OK range during the stabilisation time, the PIREG-C2 controller does not go into error. In the event of a change of the target value by more than 2 °C, the stabilisation period is restarted. -
Page 51: Wese Command
(heating time lower limit 1023) P-factor monitoring (SPFUE): Activation: Lower limit: Upper limit: Heating time limit (SHBZG): maximum heating time: 0 (Off) Reference R20 value monitoring (SRRUE): (from V1.01/1.09/1.06) Activation: Downward deviation: Upward deviation: 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 51 of 66... -
Page 52: Zpfa Command
- Actual temperature value “iii” in °C of the PIREG-C2 at the beginning of the off-state. The actual value “iii” is limited to a maximum of 999 and negative actual values are set to zero. -
Page 53: Zust Command
Control set, BI = 37h RS485: Response: Long set with DB0 k3 k2 k1 k0 b3 b3 b1 b0 Description: Querying the state of the PIREG-C2 with the following assignments: Assignment Operating state: 0= Initialisation 4= Error state 1= OFF state... -
Page 54: Zykl Command
Querying the "zzzzzzz" (0...9999999) sealing cycles performed by the PIREG-C2 for the stored calibrations (parameters "n"=1...8) and the total number of "ggggggggg" (0…999999999) sealing cycles performed by PIREG-C2 with the value zero for the pa- rameter "n". The calibration cycle counters (1...8) are set to zero by transferring the parameter "z" with the respective number (1...8) of the calibration cycle counter. -
Page 55: Installation And Commissioning
6. Installation and commissioning Firstly, check that the stated voltage of the PIREG-C2 power line matches the power line voltage being used, and that the transformer primary current matches the controller's load current capability. EN: For safe operation, the PIREG-C2 resistance temperature controller may only operate in symmetrical TN and TT networks. -
Page 56: Connecting The Pireg-C2
After successful calibration, the PIREG-C2 will return to the OFF state and be on standby ( Fig- ure 1). If "Store calibration" is chosen as calibration mode, the PIREG-C2 will return to the off or error state after the power is switched on and will wait for the "Calibration start" signal. The alarm and calibration LEDs may be off, on or flashing. -
Page 57: Current Transformer
- Protéger le transformateur de courant et acheminer les conducteurs de manière à ce qu’ils ne soient pas en contact direct avec des bornes sous tension ou avec le bus. 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 57 of 66... -
Page 58: The Heating Conductor
The temperature of the heating conductor can only be determined by the PIREG-C2 as the mean of all parts of the heating conductor. If any individual parts of the heating conductor are exposed or otherwise not in contact with any heat dissipating areas, they will heat up faster than those sections of the heating conductor that are able to dissipate their heat. -
Page 59: Technical Data
Nominal current: = 5 A (Actuator Internal thyristors) Actuators: Internal thyristors: Actuator with antiparallel thyristors on an internal heat sink in the PIREG-C2 Continuous heating, maximum load current: = 5 A - 100 % operation factor Impulse heating, maximum load current: = 25 A - max. - Page 60 Initialisation: After power on or reset signal: 500 ms Power interruption: During an interruption to the line voltage, the PIREG-C2 switches to 80 ms the error state or starts with a reset once the line voltage has been re-established. Reset Stop heating 5...25 ms...
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Page 61: Current Transformer
35-mm mounting rails, in accordance with EN 60715 (EN 50022) Dimensions (W x H x D): 70 x 42,5 x 103,5 mm Weight: 180 g Shock resistance: 10 g 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 61 of 66... -
Page 62: Potentiometer
Special version number (assigned by manufacturer) 0= Standard version Bus system 0= without bus system 1= ProfiNet 2= EtherNet/IP Line voltage 2= 100...127 V / 200...240 V 4= 380...415 V 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 62 of 66... -
Page 63: Housing
MVSTBW 2,5/ 7-ST BD:18-12 1882036 Terminal 19…22: Phoenix Contact MVSTBW 2,5/ 4-ST BD:19-22 1752094 Terminal 1…2: Phoenix Contact MVSTBW 2,5/ 2-ST-5,08 BD:1-2 1722325 Anschluss RJ-12, 6P6C MH Connectors MHRJ12-6P6CR 6510-0104-04 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 63 of 66... -
Page 64: Connection Diagrams
Calibration start Calibration start Calibration start Calibration start 5 5 5 9.3. RS232 / RS485 connection - interface Connection interface: RJ-12, 6P6C TxD: Output at PIREG-C2 RxD: Input at PIREG-C2 16502 PIREG-C2 Gerätebeschreibung 220627 - EN.docx/ Page 64 of 66... -
Page 65: Application Note
10. Application note 10.1. Application instructions The following application instructions are available for the PIREG-C2 which should simply operation of the PIREG-C2. 8-point Tc correction: Operation of the 8-point Tc correction, which is an additional component of the calibration of the PIREG-C2 to perform a temperature coefficient correction for the heating conductor (... -
Page 66: Disposal
11. Disposal EN: Do not dispose of the device with household waste! The PIREG-C2 and its components must be disposed of via the local collection points for electronic waste in accordance with the WEEE Directive 2012/19/EU on waste electrical and electronic equipment.
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