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PIREG-C
2
Resistance temperature controller
with EtherNet/IP interface
PIREG-C2 controller with EtherNet/IP PIREG-CT-50 current transformer
Contents:
16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 1 of 66
Device Description:
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Applications:
Packaging
machines
sealing plastic foils
EMV-Filter
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Table of Contents
Related Manuals for Toss PIREG-C2
Summary of Contents for Toss PIREG-C2
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Page 1: Table Of Contents
4.7.2. BRAT command 3.4.7. Error memory 4.7.3. BSTZ command 4. Operation 4.7.4. EINS command 4.1. LEDs 4.7.5. EIPA command 4.1.1. Power 4.7.6. FEKO command 4.1.2. Heat 4.7.7. FESL command 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 1 of 66... -
Page 2: General, Safety And Warning Instructions
The purpose of this device description is to ensure optimum installation, commissioning, operation and maintenance of the PIREG-C2 and must be read prior to carrying out any of the actions described. Keep the device description handy and accessible to all users for possible referencing. Pass this manual on to future users of the PIREG-C2. -
Page 3: Icons And Symbols
PIREG-C2. The appropriate temperature coefficient of the heat- ing conductor must be set at the PIREG-C2 via the interfaces. The temperature coefficient of the heating conductor must be positive over the entire temperature range. -
Page 4: Note On The Sealing Transformer
La résistance ohmique apparente est intégrée dans le PIREG-C2. Le transformateur de courant doit être monté de telle sorte que les champs mag- nétiques de dispersion du transformateur de soudage ou d'autres champs de dispersion n'influ- encent pas la mesure. -
Page 5: Short Description
The sealing transform- er is used by the PIREG-C2 on the primary side. The internal actuator or an external solid-state relay which is controlled by the PIREG-C2 can be used. The heating conductor is fed from the secondary side of the transformer. -
Page 6: Initialisation
PIREG-C2 is calculated from this. In the case of adverse conditions of the sealing transformer/heating conductor combinations or the public supply the P-factor of the PIREG-C2 can be corrected manually within a range of 30…110 % ( 4.7. and 4.8.). - Page 7 200, 250, 300, 350 and 400 °C. The actual temperature of the heating conductor must be sent back externally to the PIREG-C2 as a tar- get value or directly as a measured value of the TM6 thermometer. Deviations of up to ±20 % between the calculated actual value temperature and the actual temperature of the heating conductor can be cor- rected (...
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Page 8: Single-Point Tc Correction
(KONF) for the calibration start input (5), the single-point Tc correction can also be started by applying a high signal for less than one second ( 4.7. and 4.11.). The PIREG-C2 retains the temperature set as set value as the temperature of the operating point as long as a low-signal is applied as “Start”... -
Page 9: P-Factor Correction
OK range during the sealing process after the stabilisation time has ended the PIREG-C2 will go to error state with error 8. In the event of a change of the target value by more than 2 °C, the stabilisation period is restarted. -
Page 10: Heating Monitoring
“Start" signal was applied. - Variant 1: Under variant 1, the PIREG-C2 monitors the heating time to a maximum value. If the actual value of the temperature does not reach the temperature OK range within the set heating time, the PIREG-C2 switches to the error state with error 8. -
Page 11: Error Memory
Tc correction can be started in this way in the OFF state when a high signal is applied to the calibration start input for less than one second. If the high signal is applied for more than one second, the PIREG-C2 switches in the calibration state. -
Page 12: Reset Input
4.2.3. Reset input: When a high signal is applied to the reset input (7), the PIREG-C2 is reset to the state after power-on. This allows you to leave the error state without switching off the mains voltage. It can also be used to cancel a calibration in progress. -
Page 13: Interfaces
4.4.2. Addressed RS232 communication: Communication via the RS232 interface can also be ad- dressed. This allows the RS232 interfaces of up to three PIREG-C2 to be connected in parallel. In this way, a communication partner can communicate with up to three PIREG-C2 via an RS232 interface. The addressing of the RS232 communication is switched on and off by command (KOKO). -
Page 14: Rs232 Com. With The Tm6 Thermom
4.4.4. RS232 communication with the TM6 thermometer:: The TM6 thermometer can be connected to the RS232 interface of the PIREG-C2 with a special connection cable. The PIREG-C2 tries to establish a connection with the thermometer when the 8-point Tc correction is started during calibration and when the single-point Tc correction is started. -
Page 15: Rs232 A. Usb Interface Acknowledg
1 stop bit no parity After the communication was established the PIREG-C2 continues to send the “FCh” telegram to the thermometer with a transmitting interval of 1.5 seconds. The communication to the thermometer is moni- tored. If three successive “FCh” telegrams are not answered or three successive answers are faulty, the PIREG-C2 switches in the error state with error 9. -
Page 16: Rs485 Interface Acknowledgements
Syntax: Acknowledgement: Short set, function field FF, bit 4 = 1 Description: The PIREG-C2 transmits this acknowledgement if the code of the function field FF or the command index BI is unknown to the controller. Example Message: 10 21 10 31 16... -
Page 17: Interface Commands
OK range around the nominal value is set with lower limit "uuu" (5…99K) and upper limit "ooo" (5…99 K) in K. In variant 1, the actual value of the PIREG-C2 must have reached the temperature OK range before the heating time "ttt" has expired in 0.1 s (0 ... 99.9s). In variant 2, the actual value must have reached the temperature OK range within the time window "sss"... -
Page 18: Brat Command
LEINS RS232/USB: Response: AEINS abcd efgh Write: SEINS abcd efgh Response: OK or error acknowledgement; response time max. 6 ms Release: not in the On or calibration state 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 18 of 66... -
Page 19: Eipa Command
Setting and querying the setting switches of the PIREG-C2. The setting switches have the same function as the ten DIP switches on the PIREG-C2 without bus system. The KONF command is used to select whether the DIP switches or the setting switches are to be used. - Page 20 - Tc3= „±cccc“ in 0.01x10 (-9999…+9999) At the same time, the PIREG-C2 also checks the progress of the resistance, given by the stored temperature coefficients, for continuity and dynamics in the -20 …+600 °C tem- perature range. As a response, the PIREG-C2 provides the temperature range "sss" for continuity and "ddd"...
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Page 21: Feko Command
On or calibration state Description: Setting and querying of the settings of the error configuration of the PIREG-C2 controller. With the error configuration the following error messages can be activated and deactivat- ed at the PIREG-C2. (from V1.01/1.06/1.06) -
Page 22: Fesp Command
Description: Clear the contents of the error memory with the status z=1. The PIREG-C2 stores the last 100 error events. After deletion, all values of the memory locations are zero. Example Write: SFESL 1 RS232/USB: Response: QOK00 Example Write: 68 04 04 68 21 69 6C 01 F7 16... -
Page 23: Fezu Command
Read: 68 03 03 68 21 89 33 DD 16 (GA=21h) RS485: Response: 68 06 06 68 21 00 33 40 2A 00 BE 16 (GA=21h) Reference: ZUST 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 23 of 66... -
Page 24: Gadr Command
±bbbb g3 g2 g1 Description: Querying the following parameters to be used for the next calibration of the PIREG-C2: - Settings "defg" (see below) - Reference temperature "bbb" (0...50) in 1 °C - Temperature range "ttt" (100...500) in 1 °C... -
Page 25: Hzbg Command
With the value "000" for the heating time "ttt", the heating time limit is switched off. If the set maximum heating time is exceeded in the ON state, the PIREG-C2 goes to error state with error 2 and stops heating. -
Page 26: Kanr Command
- Temp. coeffic. of the heating conductor Tc1 "±aaaa" (+300…+9999) in 0.01x10 - Temp. coeffic. of the heating conductor Tc2 "±bbbb" (-9999…+9999) in 0.01x10 - Temp. coeffic. of the heating conductor Tc3 "±cccc" (-9999…+9999) in 0.01x10 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 26 of 66... -
Page 27: Kapk Command
±cccc ±bbbb g3 g2 g1 Description: Querying the following parameters of the calibrated calibration (1...8) of the PIREG-C2 controller: - Settings "defg" (see below) - Reference temperature "bbb" (0...50, 255 with variable reference temperature) in 1 °C - Temperature range "ttt" (100...500) in 1 °C - Temp. -
Page 28: Kasr Command
RS232, RS485 and USB interfaces and the respective communication: Assignment Addressed RS232 communication: 0= Off 1= On not assigned not assigned not assigned 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 28 of 66... -
Page 29: Konf Command
Setting and querying the configuration of the PIREG-C2. The configuration determines whether the temperature setpoint of the PIREG-C2 is controlled via the target value input or via the serial interfaces, which setting elements are used, how the alarm and OK out-... -
Page 30: Koue Command
“zzz” (0…99.9s) in 0.1s of the communication monitoring of the interface with the number “n” (1=RS232, 2=RS485 and 3=USB) The PIREG-C2 controller switches to an error state (error 9) if the communication moni- toring is activated and there is no communication via the interface for a time longer than the set downtime. -
Page 31: Ktkz Command
8-point Tc correction during calibration and the single-point Tc correction using the TM6 thermometer. After the heating time has elapsed, the PIREG-C2 moves to the next temperature step in the 8-point Tc correction or ends the single-point Tc correction. If the heating time is equal to zero, the temperature coefficient corrections are controlled via the start input. -
Page 32: Pfue Command
"uuu” (1…100) and the upper limit "ooo" (1…100) are used to define an OK range for the P-factor of the controller determined during the calibration. If the P-factor of the controller is outside the OK range, the PIREG-C2 controller switches to the error state (error 10). -
Page 33: Steu Command
Setting and querying the temperature setpoint "sss" in °C of the PIREG-C2. Depending on the selected configuration of the PIREG-C2, either the voltage at the setpoint input or the setpoint specified with this command is used as setpoint. This command is only effec- tive if the setpoint is controlled via the interfaces with the SKONF command. -
Page 34: Strs Command
(9 times) Syntax: Read: Control set, BI = 72h Long set with DB0…DB4 RS485: Response: (9 times) H byte L byte H byte L byte bbbb rrrr 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 34 of 66... -
Page 35: Tkek Command
Long set with DB0…DB3, BI = 08h Write: H byte L byte Response: short set, OK or error acknowledgement; response time max. 6 ms Release: not in the On or calibration state 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 35 of 66... -
Page 36: Tuee Command
OK range. If the actual value leaves the temperature OK range during the stabilisation time, the PIREG-C2 controller does not go into error. In the event of a change of the target value by more than 2 °C, the stabilisation period is restarted. -
Page 37: Vers Command
L byte Description: As PIREG-C2 is equipped with two controllers, which each have their own program, there are also two program versions. One controller is positioned on the electrically separate side (version "ggg") and the other controller is on the side with the instrumentation (ver- sion "mmm"), each in 0.01 increments. -
Page 38: Zust Command
Read: LZUST RS232/USB: Response: AZUST bb kk Syntax: Read: Control set, BI = 37h RS485: Response: Long set with DB0 k3 k2 k1 k0 b3 b3 b1 b0 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 38 of 66... -
Page 39: Zykl Command
Querying the "zzzzzzz" (0...9999999) sealing cycles performed by the PIREG-C2 for the stored calibrations (parameters "n"=1...8) and the total number of "ggggggggg" (0…999999999) sealing cycles performed by PIREG-C2 with the value zero for the pa- rameter "n". The calibration cycle counters (1...8) are set to zero by transferring the parameter "z" with the respective number (1...8) of the calibration cycle counter. - Page 40 68 07 07 68 21 00 6E 79 48 00 00 50 16 Write: - Calibration cycle counter: 68 04 04 68 21 69 6E 01 F9 16 (GA=21h) Response: 10 21 00 21 16 Reference: BSTZ 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 40 of 66...
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Page 41: Ethernet/Ip Communication
An ABCC M40 AnyBus module from HMS is used for the EtherNet/IP interface. The EtherNet/IP interface of the PIREG-C2 only works as a "slave", so the PIREG-C2 is the "target" (T) and the "master" of the EtherNet/IP network, e.g. a PLC with EtherNet/IP interface, is the "originator" (O). -
Page 42: Process Data
The cyclic write process data (WPD, Consuming Data) is transferred from the control to the PIREG-C2 (O T). The write process data contains the control data of the PIREG-C2. The write process data is moni- tored for the limits and releases specified in the respective command description and discarded in the event of an error. -
Page 43: Configuration Parameters
In the parameter data, a distinction is made (see 4.11, Access - P / - K) between pure parameter data (P) and configuration parameters (C). The configuration parameters are normally sent to the PIREG-C2 by the parent controller during booting. The configuration parameters are stored in the PIREG-C2. -
Page 44: Bstz Parameter Data
Setting switch, Calibration comparison time „EINS Kal.-Vergl.“ SHORT_STRING Name USINT Data type C1h (BOOL) USINT Data length 1 03h (RPa/WPa – C) USINT Access USINT Value Calibration comparison time (0/1) 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 44 of 66... -
Page 45: Eipa Parameter Data
Setting parameter, temperature coefficient Tc2 “EIPA TK Tk2” SHORT_STRING Name USINT Data type C3h (INT) USINT Data length 2 USINT Access 03h (RPa/WPa - C) Value Temperature coefficient Tc2 (-9999…+9999) 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 45 of 66... -
Page 46: Feko Parameterdaten
Heating time limit “HZBG Heizz.-Bg.” SHORT_STRING Name USINT Data type C7h (UINT) USINT Data length 2 USINT Access 03h (RPa/WPa - C) Maximum heating time (0…999) in 0.1s UINT Value 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 46 of 66... -
Page 47: Kapk Parameter Data
DAh (SHORT_STRING) USINT Data length 28 USINT Access 01h (RPa - P) USINT Value Calibrated parameter of calibration 5: Byte 0: s.a., see instance 32 … Byte 27 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 47 of 66... -
Page 48: Kasr Parameter Data
Temperature nominal value control (0/1) Configuration, Setting control „KONF Einst.-St.“ SHORT_STRING Name USINT Data type C1h (BOOL) USINT Data length 1 USINT Access 01h (RPa - P) USINT Value Setting control (1) 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 48 of 66... -
Page 49: Kpfk Parameter Data
8 calibration “KPFK P-Fak.-Kor.” SHORT_STRING Name USINT Data type C6h (USINT) USINT Data length 1 USINT Access 03h (RPa/WPa -C) P-factor correction value in % (0, 30…110) USINT Value 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 49 of 66... -
Page 50: Ktkz Parameter Data
Temp. of heat. tape (bbbb) in 0.1°C Byte 8…9: Tc point 1, here 1 Byte 10…11: Temp. of controller (rrrr) in 0.1°C Byte 12…13: Temp. of heat. tape (bbbb) in 0.1°C 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 50 of 66... - Page 51 01h (RPa - P) USINT Value Controller and heating tape temperatures of the 8- point Tc correction of calibration 2: Byte 0 s.a., see instance 56 … Byte 55 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 51 of 66...
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Page 52: Tokg Parameter Data
Temperature OK message, stabilisation period “TOKG Stab.-Zeit” SHORT_STRING Name USINT Data type C7h (UINT) USINT Data length 2 USINT Access 03h (RPa/WPa - C) Stabilisation period (0…999, in 0.1 s) UINT Value 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 52 of 66... -
Page 53: Tuee Parameter Data
Setting the factory settings “WESE Werks. Ein.” SHORT_STRING Name USINT Data type C1h (BOOL) USINT Data length 1 USINT Access 02h (WPa - P) USINT Value Control state (0/1) 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 53 of 66... -
Page 54: Zykl Parameter Data
Cycle counter of calibration 8 “ZYKL Kal.-Zz. 8” SHORT_STRING Name USINT Data type C8h (UDINT) USINT Data length 4 USINT Access 01h (RPa - P) USINT Value Calibration cycle counter 8 (0…9999999) 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 54 of 66... - Page 55 Clear the cycle counter of calibrations (1...8). “ZYKL Kal.-Zz. l.” SHORT_STRING Name USINT Data type C6h (USINT) USINT Data length 1 USINT Access 02h (WPa - P) Calibration cycle counter number (1…8) USINT Value 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 55 of 66...
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Page 56: Ethernet/Ip Reset
With the reset for the factory settings (type 2) the settings of the EtherNet/IP interface are reset to the factory settings of HMS. For example, the IP address is also set to zero. The PIREG-C2 performs a pow- er-on reset. -
Page 57: Installation And Commissioning
The PIREG-C2 resistance temperature controller is only suited for use in a switch cabinet. Open opera- tion is not permitted. The PIREG-C2 is intended to be used in a safety enclosure which should confirm with requirements for protection against the spread of fire, against electrical shock, against mechanical hazards and should have adequate rigidity according to UL 61010-1. -
Page 58: Connecting The Pireg-C2
After successful calibration, the PIREG-C2 will return to the OFF state and be on standby (see Fig. If "Store calibration" is chosen as calibration mode, the PIREG-C2 will return to the off or error state after the power is switched on and will wait for the "Calibration start" signal. The alarm and calibration LEDs may be off, on or flashing. - Page 59 PIREG-C2 as the mean of all parts of the heating conductor. If any individual parts of the heating conductor are exposed or otherwise not in contact with any heat dissipating areas, they will heat up faster than those sections of the heating conductor that are able to dissipate their heat. In this case, the temperature reached at these sections will be lower than the temperature displayed by the con- troller and the sealing performance will be worse.
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Page 60: Technical Data
Nominal current: = 5 A (Actuator Internal thyristors) Actuators: Internal thyristors: Actuator with antiparallel thyristors on an internal heat sink in the PIREG-C2 Continuous heating, maximum load current: = 5 A - 100 % operation factor Impulse heating, maximum load current: = 25 A - max. - Page 61 0,5 ADC/ 0,35 AAC Nominal load (ohmic load): 50 V / 100 mA Lifetime: electrical 1x10 at nominal load 1x10 bei 5V mit 100mA Supply: SELV or PELV circuit 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 61 of 66...
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Page 62: Current Transformer
35-mm mounting rails, in accordance with EN 60715 (EN 50022) Dimensions (W x H x D): 70 x 42,5 x 103,5 mm Weight: 180 g 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 62 of 66... -
Page 63: Potentiometer
200 h Housing: Plastic (ABS) Dimensions (W x H x D): 65 x 130 x 25 mm Weight: 240 g 0…50 °C Operating temperature: 7.7. Ordering codes 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 63 of 66... -
Page 64: Housing
Terminal 19…22: Phoenix Contact MVSTBW 2,5/ 4-ST BD:19-22 1752094 Terminal 27…29: Phoenix Contact MVSTBW 2,5/ 3-ST BD:29-27 MQ 1065489 Terminal 1…2: Phoenix Contact MVSTBW 2,5/ 2-ST-5,08 BD:1-2 1722325 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 64 of 66... -
Page 65: Connection Diagrams
8.1. Connection diagram for PIREG-C2 with external solid-state relay 8.2. Connection diagram for PIREG-C2 with internal thyristors 8.3. RS232 / RS485 connection - interface TxD: Output on PIREG-C2 RxD: Input on PIREG-C2 16502 PIREG-C2 Gerätebeschreibung mit EtherNet_IP Bussystem191017 - EN.docx/ Page 65 of 66... -
Page 66: Application Note
9. Application note 9.1. Application instructions The following application instructions are available for the PIREG-C2 which should simply operation of the PIREG-C2. 8-point Tc correction: Operation of the 8-point Tc correction, which is an additional component of the calibration of the PIREG-C2 to perform a temperature coefficient correction for the heating conductor (...
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