Related Manuals for Eddyfi Technologies LineTrax 50
Summary of Contents for Eddyfi Technologies LineTrax 50
- Page 1 Eddyfi Robotics Inc. 2569 Kenworth Road, Suite C Nanaimo, BC, V9T 3M4 CANADA +1.250.729.8080 info@eddyfitechnologies.com www.eddyfitechnologies.com LineTrax™ 50 INSPECTION CRAWLER...
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Page 2: Table Of Contents
LineTrax™ 50 Table of Contents About This Manual ............................4 Description of Equipment ..........................4 Intended Use............................. 5 Specifications ............................6 System Power ............................6 Power Requirements ..........................6 Generators / Inverters ..........................6 Safety ................................7 System Setup ..............................9 Working and Storage Environment ...................... - Page 3 LineTrax™ 50 Power-Up Sequence ..........................18 ICON™ Software ............................ 19 Maintenance ..............................19 Connector Care............................19 Impulse Connector: Lubrication and Cleaning ..................20 Fuse Replacement ..........................20 Scheduled Maintenance and Servicing ....................20 Daily ..............................20 Weekly ..............................21 Troubleshooting ............................21 Video Problems............................
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Page 4: About This Manual
LineTrax™ 50 About This Manual This manual has been prepared to assist you in the operation and maintenance of your Eddyfi Technologies equipment. Correct and prudent operation rests with the operator who must thoroughly understand the operation, maintenance, service, and job requirements. The specifications and information in this manual are current at the time of printing. -
Page 5: Intended Use
LineTrax™ 50 Intended Use The LineTrax™ 50 is an industrial inspection vehicle intended for pipe inspections to provide close-up video of the inspection target. The vehicle may be used above or below the waterline up to 60m deep, or in dry environments. -
Page 6: Specifications
LineTrax™ 50 Specifications Depth Rating 60 m (200 ft) Tether Length (LineTrax™ 50) 100 m (330 ft) Max (three track configuration) Maximum Speed 1.9 m/min (6.1 feet/min) Vehicle Pull (per track) 4.5 kg (10 lb) Onyx™ SD Camera Camera ™ Optional Spectrum 45 Tracks 1, 2 or 3 Aluminum Picotracs™... -
Page 7: Safety
• Eddyfi Technologies’ Inuktun equipment is used in many varied environments from hot/dry to confined spaces to deep underwater. Such diverse environment risks must be addressed by the operators who are trained to work in such surroundings. As such, the operator is responsible to Document: UMBU014988.docm... - Page 8 Lay the vehicle on its side if you are powering it up on the workbench. • All personnel operating or maintaining this equipment must be trained and competent. • Call the Eddyfi Technologies service department for assistance or service if needed. Document: UMBU014988.docm Revision: A07 Created by: ARM...
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Page 9: System Setup
LineTrax™ 50 System Setup Working and Storage Environment The ICON™ Portable Controller is to be used in a dry, covered environment only. These components are not waterproof. Keep all cords and cables away from water. Read the ICON Portable Controller user manual for more details. -
Page 10: Vehicle Configuration
LineTrax™ 50 Vehicle Configuration General Vehicle Assembly: One, Two or Three Tracks The LineTrax™ 50 ships disassembled for portability. Its modular design can easily be configured to operate with one, two or three tracks, or in a camera only drop configuration. To assemble the basic vehicle with one, two or three tracks, and with reference to the illustration below: 1. -
Page 11: Traction Wheel Setup - All Sizes
LineTrax™ 50 Traction Wheel Setup – All Sizes Because the Picotrac is very light, it always requires a pressure wheel to gain traction. The integrated traction arm is preconfigured for use in 2 – 3in [50mm – 78mm] pipe. For larger pipes, the integrated traction arm remains in place but is augmented by an extension wheel which bolts into a slot in the traction arm. -
Page 12: Onyx Skid Brush Adjustment
LineTrax™ 50 Onyx Skid Brush Adjustment The Onyx camera skid uses looped nylon cord which act as flexible skids. The flexible structure allows the skid to pass obstacles and around corners in the small, confined pipe which may not be possible with hard, fixed skids. -
Page 13: Onyx Skid Installation
LineTrax™ 50 Onyx Skid Installation: An Inuktun Onyx™ camera is supplied standard with the LineTrax™ 50 system. To install the camera onto the vehicle, and with reference to the figure below: 1. Configure the camera skid brushes for the target pipe size as described in the previous section “Onyx Skid Brush Adjustment.”... -
Page 14: Spectrum 45 Camera Installation
LineTrax™ 50 7. For 3½ - 4-inch pipe [90-102mm] add the spacer block IPN3089256 between the skid and skid mount, as illustrated below. This will help reduce the up/down torque on the camera skid caused by level mismatch between the skid and push link, which is always at the same level at the bottom of the pipe. -
Page 15: Drop Camera Configuration
LineTrax™ 50 3. Install the skids using M3x10mm socket head cap screws. Note the orientation of the skid in the figure below. A groove at the back of the skid captures it onto the camera mounting block, while an open slot at the front allows for camera pan motion. Drop Camera Configuration: The Onyx camera and optional Spectrum 45 camera may be connected directly to the end of the tether to form a drop camera system. -
Page 16: Optional Traction Arm Springs
LineTrax™ 50 Optional Traction Arm Springs The spring loaded LineTrax™ 50 traction arms have been optimized for a 2in [50mm] pipe size. If additional traction is required in the larger pipe sizes, stiffer springs (P/N 3050836) may be installed as follows: 1. -
Page 17: Operation
LineTrax™ 50 Operation Tether Handling The tether is one of the most important parts of the system. It feeds power and control signals to the system and returns data to the controller. If the tether is damaged from: improper use, poor handling or an accident, the system may become inoperable. -
Page 18: Post-Operations Check
LineTrax™ 50 ❑ Check the reel for the following: Check that the Shipping Brake is disengaged, and the Friction Brake is engaged. Check that the tether has no loose, dangling coils. Dangling coils can propagate as the drum rotates and have the potential to jump the drum. -
Page 19: Icon™ Software
LineTrax™ 50 2. Power on Controller (“CONTROLLER” button). 3. Power on embedded PC (“PC” button). 4. Start the ICON control (Controller) program. ICON always begins with identification of attached system components (cameras, tracks, etc.). If vehicle power is turned on after ICON is started, the system will not function until ICON is powered down and restarted. -
Page 20: Impulse Connector: Lubrication And Cleaning
LineTrax™ 50 Impulse Connector: Lubrication and Cleaning • Lubricate mating surfaces regularly with 3M Silicone spray or equivalent, DO NOT GREASE • Lubricate O-rings with Molykote 111 silicone grease or equivalent. • Use dust caps to protect connectors wherever possible. •... -
Page 21: Weekly
LineTrax™ 50 Weekly 1. Verify by visual inspection that there are no traces of oil near or on the sides of the drive wheel and the track belt. This would indicate that the oil seals may have been damaged by debris or have become worn by abrasion. -
Page 22: Reel Problems
LineTrax™ 50 • Check all the system connectors. • Try restarting ICON™. • Listen for the track motors. If the motors run but the track doesn’t turn, there is a problem with the gearing or shaft pins. • Try changing tracks and update serial number configuration (ICON will require a restart). Reel Problems 1. -
Page 23: Parts & Repairs
Warranty claims must return to the factory for evaluation. To return an item for evaluation or repair, first contact Eddyfi Technologies at our toll-free number or e-mail address. Eddyfi Technologies will supply a Return Merchandise Authorization (RMA) number with detailed shipping and customs instructions. -
Page 24: Product/System Drawing Package Availability
Product/System Drawing Package Availability Mechanical assembly and electrical wiring diagram drawing packages for your equipment are available in PDF format upon request. Printed copies may also be purchased from Eddyfi Technologies. Contact your local sales contact for more information. Limited Warranty Policy Refer the Eddyfi Technologies website for warranty terms for this product.
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